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Vertiv™ NetSure™ -48 VDC Battery Rack System Installation and User Manual 

Proprietary and Confidential © 2022 Vertiv Group Corp. 

iii 

TABLE OF CONTENTS 

Admonishments Used in this Document ............................................................................................................................. iv

 

Important Safety Instructions .................................................................................................................................................. v

 

Safety Admonishments Definitions .......................................................................................................................................................................................................................... v

 

Safety and Regulatory Statements ........................................................................................................................................................................................................................... v

 

Déclarations de Sécurité et de Réglementation ........................................................................................................................................................................................... v

 

1

 

Customer Documentation Package ..................................................................................................................................1

 

2

 

System Description ................................................................................................................................................................1

 

3

 

Installation Acceptance Checklist ....................................................................................................................................1

 

4

 

Installing the System ............................................................................................................................................................ 2

 

4.1

 

General Requirements .............................................................................................................................................................................................................................................. 2

 

4.2

 

Securing the System’s Box Framework(s) to the Floor ............................................................................................................................................................. 3

 

5

 

Making Electrical Connections ......................................................................................................................................... 5

 

5.1

 

Important Safety Instructions ............................................................................................................................................................................................................................ 5

 

5.2

 

Wiring Considerations............................................................................................................................................................................................................................................... 5

 

5.3

 

Access Covers ................................................................................................................................................................................................................................................................. 5

 

5.4

 

Battery Rack Box Framework Grounding Connection (Frame Ground) .................................................................................................................... 5

 

5.5

 

Battery Disconnect Circuit Breakers External Alarm Connections ................................................................................................................................ 6

 

5.6

 

Battery Connections to Associated Power System ...................................................................................................................................................................... 7

 

6

 

Installing Batteries................................................................................................................................................................. 8

 

6.1

 

Important Safety Instructions ............................................................................................................................................................................................................................ 8

 

6.2

 

Battery Manufacturer Information................................................................................................................................................................................................................. 8

 

6.3

 

Installing Batteries into the Battery Trays ............................................................................................................................................................................................. 8

 

7

 

Initially Starting the System ............................................................................................................................................ 13

 

8

 

Maintenance ........................................................................................................................................................................... 13

 

8.1

 

Batteries ............................................................................................................................................................................................................................................................................... 13

 

8.2

 

System Maintenance Procedures ................................................................................................................................................................................................................ 13

 

9

 

Troubleshooting and Repair ............................................................................................................................................ 13

 

9.1

 

Contact Information .................................................................................................................................................................................................................................................. 13

 

9.2

 

Batteries ............................................................................................................................................................................................................................................................................... 13

 

 

Summary of Contents for NetSure 48 Series

Page 1: ...NetSure 48 VDC Battery Rack System Installation and User Manual Specification Number 588820400100 588820400150 588820400200 Model Number 48BA800 23...

Page 2: ...rming procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv and contains...

Page 3: ...uring the System s Box Framework s to the Floor 3 5 Making Electrical Connections 5 5 1 Important Safety Instructions 5 5 2 Wiring Considerations 5 5 3 Access Covers 5 5 4 Battery Rack Box Framework G...

Page 4: ...or moderate injury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applic...

Page 5: ...fety admonishments used in this document are listed under Admonishments Used in this Document on page iv Safety and Regulatory Statements Refer to Section 4154 provided with your customer documentatio...

Page 6: ...Vertiv NetSure 48 VDC Battery Rack System Installation and User Manual Proprietary and Confidential 2022 Vertiv Group Corp vi This page intentionally left blank...

Page 7: ...des factory routed and lugged cabling from each battery tray to the battery termination busbar assemblies Also equipped with left side mounted battery disconnect circuit breakers Factory circuit break...

Page 8: ...for connection to the common bonding network in a network telecommunication facility CO vault hut or other environmentally controlled electronic equipment enclosure The DC return connection to this s...

Page 9: ...ge 2 Refer to Figure 4 1 for floor mounting hole dimensions Note You must install a Floor Anchor Reinforcing Plate at each floor bolting position Refer to System Application Guide SAG588820400100 for...

Page 10: ...022 Vertiv Group Corp 4 Figure 4 2 Optional Battery Rack Isolation Kit Mounting Isolation Pad Floor Floor Anchors Customer Provided Battery Rack Box Framework 1 2 inch Flat Washer inside box framework...

Page 11: ...electrical connections and battery installation are complete reinstall all covers that were removed before operating the battery rack system 5 4 Battery Rack Box Framework Grounding Connection Frame G...

Page 12: ...FF position resistive battery is provided at terminal 1 of J3 on the alarm card Also relay contacts open between terminals 2 and 3 of J3 and close between terminals 3 and 4 of J3 located on the alarm...

Page 13: ...nt and rear protective covers WARNING Observe correct polarity when making connections Reversing polarity may result in damage to batteries power system and loads 2 Connect the positive leads to the G...

Page 14: ...h battery tray To do so remove the four 4 3 8 16 x 1 bolts and two 2 1 4 20 x 3 4 bolts with associated washers 3 Slide batteries into the tray with the battery terminals toward the front as shown in...

Page 15: ...s into a Battery Tray cont d on next page Connect link furnished with battery to these two terminals Connect NEG battery cable to this terminal Connect POS battery cable to this terminal Connect link...

Page 16: ...y Installed Bottom Bracket Optional Shim P N 564337 installed at bottom To install shims remove spacers and hardware then re install with shims Use multiple shims as required Torque to 31 in lbs Space...

Page 17: ...Proprietary and Confidential 2022 Vertiv Group Corp 11 Figure 6 2 Installing Battery Retainer Kit cont d on next page Higher Battery Retention Bracket as Required Detail A See Detail A Torque to 31 i...

Page 18: ...Vertiv Group Corp 12 Figure 6 2 Installing Battery Retainer Kit cont d from next page 3 8 Ground Washer 3 8 Flat Washer 3 8 16 x 1 Bolt 4 places Torque to 180 in lbs 1 4 20 x 1 2 Bolt 2 places Torque...

Page 19: ...intenance 8 1 Batteries For battery maintenance procedures refer to the manual provided with the batteries 8 2 System Maintenance Procedures It is recommended to perform the maintenance procedures lis...

Page 20: ...Vertiv NetSure 48 VDC Battery Rack System Installation and User Manual Proprietary and Confidential 2022 Vertiv Group Corp 14 This page intentionally left blank...

Page 21: ...stallation and User Manual Proprietary and Confidential 2022 Vertiv Group Corp Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin com...

Page 22: ...r registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and disclaims all liabilit...

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