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Vertiv eSure C48/58-1000B Installation Manual Download Page 3

 
 

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eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460)

 

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Rev. A 

3 

TABLE OF CONTENTS 

Admonishments Used in this Document ............................................................ 4

 

Important Safety Instructions .............................................................................. 5

 

Safety Admonishments Definitions ......................................................................................................5

 

General Safety ...........................................................................................................................................................5

 

Voltages ...........................................................................................................................................................................5

 

AC Input Voltages ........................................................................................................................................................ 5

 

DC Input Voltages ........................................................................................................................................................ 5

 

DC Output and Battery Voltages .................................................................................................................. 5

 

Personal Protective Equipment (PPE) ............................................................................................. 6

 

Hazardous Voltage .............................................................................................................................................. 6

 

Handling Equipment Containing Static Sensitive Components............................. 6

 

Static Warning ........................................................................................................... 6

 

eSure™ Power Extend Converter Mounting Bracket Kit Installation 

Instructions ................................................................................................................ 7

 

Kit Description ........................................................................................................................................................... 7

 

Mounting Bracket Kit Contents ............................................................................................................... 7

 

Tools and Material Required ...................................................................................................................... 8

 

Mounting Bracket Kit Installation Procedure ............................................................................ 9

 

Important Safety Instructions ........................................................................................................................... 9

 

Installing Bracket Kit P/N 565460 ................................................................................................................ 9

 

Installing the Power Extend Converter into a Distribution Position ........ 14

 

Important Safety Instructions ................................................................................................................. 14

 

Restrictions ................................................................................................................................................................ 14

 

Single Power Extend Converter Installation – Top Row .............................................. 15

 

Parallel Power Extend Converter Installation – Top Row ........................................... 21

 

Single Power Extend Converter Installation – Bottom Row .................................... 28

 

Parallel Power Extend Converter Installation – Bottom Row ................................. 33

 

 

Summary of Contents for eSure C48/58-1000B

Page 1: ...eSure Power Extend Converter Mounting Bracket Kit Installation Manual IM565460 Revision A Kit Specification Number 565460 ...

Page 2: ...for the correct methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Group Corp and its receipt or possession does not convey any right to reproduce disclose its contents or to manufacture or sell anything that it may describe Reproduction disclosure or use without...

Page 3: ... Static Warning 6 eSure Power Extend Converter Mounting Bracket Kit Installation Instructions 7 Kit Description 7 Mounting Bracket Kit Contents 7 Tools and Material Required 8 Mounting Bracket Kit Installation Procedure 9 Important Safety Instructions 9 Installing Bracket Kit P N 565460 9 Installing the Power Extend Converter into a Distribution Position 14 Important Safety Instructions 14 Restric...

Page 4: ...ury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to preven...

Page 5: ... performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present Check for voltage with both AC and DC voltmeters prior to making contact d Wear eye protection e Use certified and well maintained insulated tools Use double insulated tools appropr...

Page 6: ... contains static sensitive components The warnings listed below must be observed to prevent damage to these components Disregarding any of these warnings may result in personal injury or damage to the equipment 1 Strictly adhere to the procedures provided in this document 2 Before touching any equipment containing static sensitive components discharge all static electricity from yourself by wearin...

Page 7: ...e instructions These instructions provide a step by step procedure to field install an eSure Power Extend Converter using the kit listed in Table 1 Installation of this kit in other systems not listed in Table 1 should not be attempted Table 1 Power System Mounting Bracket Kit Covered by these Instructions Mounting Bracket Kit P N Description 565460 For use with a Spec No 582137000 List 27 power s...

Page 8: ...t right brackets 2 152223 Retaining Washer factory attached to left right brackets 2 152175 Hot Surfaces Caution Label factory attached to front bracket 2 60010906 Panel Position Label 30 Pos 2 151950 Storage Pouch 2 552423 Hook and Loop Fastener factory attached to storage pouch 2 565460IB Instructions IM565460 1 Tools and Material Required Table 3 lists the items required to install this kit Tab...

Page 9: ...nd those listed in the power system manual CAUTION When performing any step in procedures that requires removal or installation of hardware use caution to ensure no hardware is dropped and left inside the unit otherwise service interruption or equipment damage may occur NOTE When performing any step in this procedure which requires removal of existing hardware retain all hardware for use in subseq...

Page 10: ...These will not be reused See Figure 3 Figure 3 Remove Screws from Top Distribution Panel 6 Orient the kit supplied left side mounting bracket as shown in Figure 4 top distribution panel Note that the bracket comes preassembled with mounting hardware Slide the mounting bracket into position and secure with the captive hardware Re assemble the screw saved in 4 above Torque all hardware as indicated ...

Page 11: ...nto position and secure with the captive hardware Re assemble the screw saved in 4 above Torque all hardware as indicated in Figure 5 Figure 5 Install Right Side Mounting Bracket 582137000 List DJ Distribution Panel others similar Kit Supplied Left Mounting Bracket Torque to 18 in lbs Torque to 31 in lbs Re assemble saved screw here Torque to 18 in lbs Kit Supplied Right Mounting Bracket Torque to...

Page 12: ...ve one of the kit supplied distribution position labels see Figure 7 from one of the kit supplied storage pouches and using the plastic shield removed from the top distribution panel as a guide record the distribution positions onto the kit supplied label 11 Place the kit supplied distribution position label see Figure 7 back into the kit supplied storage pouch or remove the backing from the label...

Page 13: ...er Extend Converter Mounting Bracket Kit Installation Manual IM565460 Rev A 13 Figure 7 Distribution Position Label 13 Continue with the next procedure to install the power extend converter Distribution Position Label ...

Page 14: ...d Wear heat resistant gloves or allow the power extend converter to cool down before removing Restrictions Refer to the power extend converter instruction manual UM565050 for wire sizing restrictions Refer to Table 4 for spacing and power restrictions This table shows how many converters can be placed side by side before skipping a single space at certain average power levels and in specific distr...

Page 15: ...3 If the power extend converter is to replace an existing circuit breaker in the distribution panel remove the circuit breaker and verify the load and return cables for the position to be occupied by the power extend converter are wired correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s return bu...

Page 16: ...stalled on the cabinet s return bar in the step above See Figure 10 5 Route the return wire P N 564330 as shown in Figure 10 then connect it to the power extend converter Orient the white square on the return wire faston receptacle s locking tab as shown in Figure 10 Installed View Cabinet Return Bar Distribution Panel Load Busbars Connect Power Extend Converter Load Lead Here Torque to 72 in lbs ...

Page 17: ...Wire Jumper P N 565752 Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required Cabinet Return Bar Power Extend Converter Return Wire Jumper P N 565752 ...

Page 18: ...Plug the power extend converter into the distribution panel See Figure 12 8 Secure the power extend converter to the front mounting bracket with the screw provided with the power extend converter Torque hardware as indicated in Figure 12 Status Indicator Enable Disable Switch Output Voltage Test Points Enable Disable Vout Vout Ensure the enable disable switch on the power extend converter is in th...

Page 19: ... IM565460 Rev A 19 Figure 12 Installing Power Extend Converter Secure at the bottom with the supplied screw Torque to 9 6 in lbs Plug the C4858 Series Power Extend Converter into the distribution position Power Extend Converter Return Wire and Jumper Not Shown for Clarity Only ...

Page 20: ...are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 10 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 11 11 Enable the external alarms or notify appropriate personnel that this procedure is finished 12 Ensure that there are no local or rem...

Page 21: ... 14 3 If the power extend converter is to replace an existing circuit breaker in the distribution panel remove the circuit breaker and verify the load and return cables for the position to be occupied by the power extend converter are wired correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s retur...

Page 22: ...Load Return Cables Installing Power Extend Converter Return Wire Faston Tab P N 565990 Installing Paralleling Busbar P N 60016097 or 545346 cont d on next page Distribution Panel Load Busbars Cabinet Return Bar Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs ...

Page 23: ...om previous page Power Extend Converter Paralleling Busbar P N 60016097 or Power Extend Converter Paralleling Busbar P N 545346 Load Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Busbar Lug Adapter Kit P N 545405 Torque to 72 in lbs 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 ...

Page 24: ... connect them to the power extend converters Orient the white square on the return wire faston receptacle s locking tab as shown in Figure 15 Figure 15 Connecting Power Extend Converter Return Wire P N 564330 and Return Wire Jumper P N 565752 DO THIS FOR EACH POWER EXTEND CONVERTER INSTALLED Cabinet Return Bar Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston ...

Page 25: ...lug the power extend converters into the distribution panel See Figure 17 8 Secure the power extend converters to the front mounting bracket with the screws provided with the power extend converters Torque hardware as indicated in Figure 17 Status Indicator Enable Disable Switch Output Voltage Test Points Enable Disable Vout Vout Ensure the enable disable switch on the power extend converter is in...

Page 26: ...5460 Rev A 26 Figure 17 Installing Power Extend Converters Secure each at the bottom with the supplied screw Torque to 9 6 in lbs Plug the C4858 Series Power Extend Converters into the distribution positions Power Extend Converter Return Wires and Jumpers Not Shown for Clarity Only ...

Page 27: ...are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 10 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 16 11 Enable the external alarms or notify appropriate personnel that this procedure is finished 12 Ensure that there are no local or rem...

Page 28: ...tend converter is to replace an existing circuit breaker in the distribution panel remove the circuit breaker and verify the load and return cables for the position to be occupied by the power extend converter are wired correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s return busbar use the same...

Page 29: ...d Converter Return Wire Faston Tab P N 565990 Cabinet Return Bar Distribution Panel Load Busbars Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Installed View ...

Page 30: ...n Bar Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Power Extend Converter Power Extend Converter Return Wire Jumper P N 565752 Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required DO THIS FOR EACH POWER EXTEND CONVERTE...

Page 31: ...nd converter to the enable position See Figure 20 If two or three power extend converters are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 9 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 20 10 Enable the external alarms or notify appro...

Page 32: ...al IM565460 Rev A 32 Figure 21 Installing Power Extend Converter Secure at the top with the supplied screw Torque to 9 6 in lbs Plug the C4858 Series Power Extend Converter into the distribution position Power Extend Converter Return Wire and Jumper Not Shown for Clarity Only ...

Page 33: ...o replace an existing circuit breaker in the distribution panel remove the circuit breaker and verify the load and return cables for the position to be occupied by the power extend converter are wired correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s return busbar use the same location as the re...

Page 34: ...Load Return Cables Installing Power Extend Converter Return Wire Faston Tab P N 565990 Installing Paralleling Busbar P N 60016097 or 545346 cont d on next page Distribution Panel Load Busbars Cabinet Return Bar Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs ...

Page 35: ...om previous page Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Power Extend Converter Paralleling Busbar P N 60016097 or Power Extend Converter Paralleling Busbar P N 545346 Load Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Busbar Lug Adapter Kit P N 545405 Torque to 72 in lbs 1 4 Flat Washer 1 4 ...

Page 36: ...n Bar Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Power Extend Converter Power Extend Converter Return Wire Jumper P N 565752 Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required DO THIS FOR EACH POWER EXTEND CONVERTE...

Page 37: ...tend converter to the enable position See Figure 24 If two or three power extend converters are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 9 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 24 10 Enable the external alarms or notify app...

Page 38: ...l IM565460 Rev A 38 Figure 25 Installing Power Extend Converters Plug the C4858 Series Power Extend Converter into the distribution position Secure at the top with the supplied screw Torque to 9 6 in lbs Power Extend Converter Return Wires Not Shown Connected for Clarity Only ...

Page 39: ...Vertiv eSure Power Extend Converter Mounting Bracket Kit Installation Manual IM565460 Rev A 39 This page is intentionally blank ...

Page 40: ...Vertiv com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA IM565460 RA 11 19 ...

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