Vertex GP6 Instruction Manual Download Page 26

26

FOR YOUR INFORMATION

START UP CONDITIONS

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and
odor during the initial start-up. This is due to burning off of oil from
metal parts, and will disappear in a short while.

THERMAL EXPANSION

Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves,
check valves, back flow preventers, etc. to control these types of
problems. When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices cause the
water system to be closed. As water is heated, it expands (thermal
expansion) and closed systems do not allow for the expansion of
heated water.

The water within the water tank expands as it is heated and
increases the pressure of the water system. If the relieving point
of the water heater ’s temperature-pressure relief valve is
reached, the valve will release the excess pressure. 

The

temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. 

This is an unacceptable

condition and must be corrected. It is recommended that any
devices installed which could create a closed system have a
by-pass and/or the system have an expansion tank or device to
relieve the pressure built by thermal expansion in the water
system. Expansion tanks are available for ordering through a
local plumbing contractor. Contact the local water heater supplier
or service agency for assistance in controlling these situations.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not necessarily
represent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area
during heating and cooling periods and should be considered normal.
See “Condensate” in this section.

OPERATIONAL CONDITIONS

SMELLY WATER

In each water heater there is installed at least one anode rod (see
parts section) for corrosion protection of the tank. Certain water

conditions will cause a reaction between this rod and the water. The
most common complaint associated with the anode rod is one of a
“rotten egg smell” in the hot water. The smell is a result of four factors
which must all be present for the odor to develop:

a. A concentration of sulfate in the supply water.
b. Little or no dissolved oxygen in the water.
c. A sulfate reducing bacteria which has accumulated within the

water heater (this harmless bacteria is nontoxic to humans).

d. An excess of active hydrogen in the tank. This is caused by the

corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,
and then chlorinating the water heater tank and all water lines. Contact
the local water heater supplier or service agency for further information
concerning an Anode Replacement Kit and this chlorination treatment.

If the smelly water persists after the anode replacement and
chlorination treatment, we can only suggest that chlorination or aeration
of the water supply be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By doing
so, all warranty on the water heater tank is voided.

“AIR” IN HOT WATER FAUCETS

HYDROGEN GAS: Hydrogen gas can be produced in a hot water
system that has not been used for a long period of time (generally
two weeks or more). Hydrogen gas is extremely flammable and
explosive. To prevent the possibility of injury under these conditions,
we recommend the hot water faucet, located farthest away, be
opened for several minutes before any electrical appliances which
are connected to the hot water system are used (such as a
dishwasher or washing machine). If hydrogen gas is present, there
will probably be an unusual sound similar to air escaping through
the pipe as the hot water faucet is opened. There must be no
smoking or open flame near the faucet at the time it is open.

HIGH WATER TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas shut-off system.
This system works when high water temperatures are present. Turn
“OFF” the entire gas supply to the water heater. The high temperature
shut-off is built into the gas control valve. It is non-resettable. If the
high temperature shut-off activates, the gas control valve must be
replaced. Contact your gas supplier or service agency.

Summary of Contents for GP6

Page 1: ...HOT SURFACE IGNITION NOT FOR USE IN MANUFACTURED MOBILE HOMES ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESS...

Page 2: ...onal Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features of water heaters and have a thorough understandin...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...4 GENERAL SAFETY...

Page 5: ...are going to put the water heater Correct combustion vent action and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires see Figures 1 and 2...

Page 6: ...ontrol Y Control Harness AA Motor Blower CC Condensate Fitting 4 Places Shown D D Plastic Top E E On Off Switch GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet...

Page 7: ...an others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law...

Page 8: ...n locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off...

Page 9: ...xceeds the Energy Policy Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater...

Page 10: ...with the outdoors or spaces crawl or attic that freely communicate with the outdoors 1 When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4...

Page 11: ...ride water softener salt waxes and process chemicals are typical compounds which are potentially corrosive Do not store products of this sort near the heater Also air which is brought in contact with...

Page 12: ...installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above...

Page 13: ...water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 2 000 feet 610 meters for standard modelsor4 500feet 1 370m forhighaltitudemodels inp...

Page 14: ...stant flow is obtained This will let air out of the water heater and the piping 4 Check all water piping and connections for leaks Repair as needed VENT PIPE ASSEMBLY There are three parts of the vent...

Page 15: ...d twenty eight 128 feet of 4 inch pipe as listed in Table 1 TABLE1 Number of 2 Maximum 3 Maximum 4 Maximum 90 Elbows Pipe Feet Pipe Feet Pipe Feet 1 20 60 120 2 15 55 112 3 10 50 104 4 45 96 5 40 88 6...

Page 16: ...of the unit see figure 16 and from two places on the blower assembly see figure 17 Condensate from this water heater is mildly acidic Please note that some local codes require that condensate is treat...

Page 17: ...connected to the equipment grounding terminal or lead on the water heater see Figure 19 G Close the panel on the control box Make sure that the access panel is secured shut 9 The blower discharge boot...

Page 18: ...AUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING POWER VENT WIRING SCHEMATIC FIGUR...

Page 19: ...ON INSTALLATION OF VERTICAL VENT SYSTEM A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the equivalent feet of pipe as listed...

Page 20: ...r tight to prevent any combustion gases escaping into the room If the plug is not securely tightened remove and reinstall using Teflon tape on the threads Once installed along with the rest of the ven...

Page 21: ...e system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical Installation for...

Page 22: ...2 cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cl...

Page 23: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristlebrush Thisprocesssoftensandprepares...

Page 24: ...nd HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off...

Page 25: ...allation of thevalves Beforechangingthefactorysettingonthethermostat readthe TemperatureRegulation sectioninthismanual seeFigure26 Never allow small children to use a hot water tap or to draw their ow...

Page 26: ...rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors which must all be present for the odor to...

Page 27: ...DAMAGE Contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made o...

Page 28: ...the temperature pressure relief valve discharge line and 2 that the water discharge will not cause any property damage as the water may be extremely hot see Figure 28 If after manually operating the...

Page 29: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Page 30: ...ire Screen 4 36 Wall Plate 4 37 Flexible Tubing 38 Reducing Hose Barb Tee REPAIR PARTS LIST Not Shown Optional Now that you have purchased this water heater should a need ever exist for repair parts o...

Page 31: ...ed Error in the hot surface igniter circuit 1 Check that all wiring is correct and secure 2 Replace hot surface igniter System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignite...

Page 32: ...tch condensation see Figure 1 Improperly sealed hot or cold supply connections relief valve drain valve or thermostat threads Check for leaks at all condensate points See Figure 1 Also see LEAK CHECKP...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMEN...

Page 36: ...36...

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