Vertex GP6 Instruction Manual Download Page 16

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discussed above where each elbow is equal to 5 feet of straight pipe
(3" vent pipe) or 8 feet of straight pipe (4" vent pipe).

NOTE: 

This unit can be vented using only PVC (Class 160, ASTM D-

2241; Schedule 40, ASTM D-1785; or Cellular Core Schedule 40
DWV, ASTM F-891), CPVC (Schedule 40 /ASTM F-441), or ABS
(ASTM D-2661) pipe. The fittings, other than the TERMINATION
should be equivalent to PVC-DWV fittings meeting ASTM D-2665
(Use CPVC fittings, ASTM F-438 for CPVC pipe and ABS fittings,
ASTM D-2661/3311 for ABS pipe).  If CPVC or ABS pipe and fittings
are used, then the proper cement must be used for all joints, including
joining the pipe to the Termination (PVC Material). If local codes do
not allow the use of the PVC termination when a material other than
PVC is used for venting, then an equivalent fitting of that material
may be substituted if the screen in the PVC terminal is removed and
inserted into the new fitting.

PVC Materials should use ASTM D-2564 Grade Cement; CPVC
Materials should use ASTM F-493 Grade Cement and ABS
Materials should use ASTM D-2235 Grade Cement.

If the water heater is being installed as a replacement for an existing
power vented heater in pre-existing venting, a thorough inspection
of the existing venting system must be performed prior to any
installation work. Verify that the correct material as detailed above
has been used, and that the minimum or maximum vent lengths
and terminal location as detailed in this manual have been met.
Carefully inspect the entire venting system for any signs of cracks
or fractures, particularly at the joints between elbows and other
fittings and the straight runs of vent pipe. Check the system for
signs of sagging or other stresses in the joints as a result of
misalignment of any components in the system. If any of these
conditions are found, they must be corrected in accordance with
the venting instructions in this manual before completing the
installation and putting the water heater into service.

NOTE:

 

A.

 For water heaters in locations with high ambient

temperatures (above 100°F) it is recommended that CPVC or
ABS pipe and fittings be used. 

B.

 A 22.5 degree elbow (2" vent

pipe) or a 45 degree elbow (3" and 4" vent pipe) with an installed
screen VENT TERMINAL must be used in all cases.

4. There will be some installations where condensate will be formed

in the horizontal runs of the vent system. This condensate will
run into the condensate boot attached to the blower and out the
fitting. The water heater is shipped with condensate hose that
attaches to the fitting on the condensate boot. No other Tee or
fitting is required. See Figures 17, 20 and 21.

CONDENSATE

This water heater is a condensing unit and requires a drain to be
located in close proximity to allow the condensate to drain safely. The
condensate drains from the unit at the exhaust tee located at the
bottom of the unit (see figure 16) and from two places on the blower
assembly (see figure 17). Condensate from this water heater is mildly
acidic. Please note that some local codes require that condensate is
treated by using a pH neutralizing filter prior to disposal.

NOTE: It is important that the condensate hose on the bottom of the
unit is not installed elevated above the clamp that is secured to the side
of the jacket, see figure 16. This must be true for the entire length of the
hose from the clamp to the exit into an appropriate drain. If these
instructions are not followed or if the condensate hose is blocked, water
will spill from the condensate trap. As with every water heater installation,
a drain pan should be used to prevent water damage to the surrounding
area. If necessary, a condensate pump with an incorporated reservoir
may be used to pump the water to an appropriate drain. To avoid
condensate spillage, select a pump with an overflow switch.

Caution must be used to ensure that the drain is free and clear of
debris and will not allow backflow through the condensate hose.
Consideration must be given to avoid freezing of the condensate
lines which could result in excessive build up of condensate inside
the water heater. Waterproof heat tape may be required to prevent
freezing of the condensate lines. Please ensure that the outlet of

the condensate drain does not create a slippery condition which could
lead to personal injury.

The condensate trap may be primed by filling the CONDENSATE
U-ASSEMBLY with tap water using the supplied hose while the water
heater is not operating. The system is fully primed when the hose is
lowered below the hose clamp on the side of the water heater and
water begins to flow out of the hose. In most installations the water
heater will self-prime the condensate trap during the first full heat-
up cycle. If a sound of air bubbling through water (gurgling) is heard
while the blower is operating after the first heat-up cycle, then turn
the unit off and contact your plumber or service representative.

If these instructions are not followed, the condensate build-up will
block the exhaust outlet, which will cause improper operation.

CONDENSATE SYSTEM - FIGURE 16

Condensate is likely to form in the venting system attached to this water
heater. The vent pipe should be sloped downward away from the blower
assembly (not less than 1/8" (3.2 mm) nor greater than 1/2" (12.7 mm)
per foot maximum). If the vent piping is vented level or sloped upwards
away from the blower assembly, then adequate means for draining
and disposing of the condensate needs to be made by the installer. In
either case, a 3/8" drain hose should be connected to the built-in drain
port. Prior to operating the water heater, make sure the removable cap
is installed on the second drain port (See Figure 17).

BLOWER ASSEMBLY INSTALLATION

1. This power vented water heater comes with the blower assembly installed.

2. After the unit is set in place, make sure the blower assembly is

still mounted securely. Also make sure that one of the drain ports

Summary of Contents for GP6

Page 1: ...HOT SURFACE IGNITION NOT FOR USE IN MANUFACTURED MOBILE HOMES ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESS...

Page 2: ...onal Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features of water heaters and have a thorough understandin...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...4 GENERAL SAFETY...

Page 5: ...are going to put the water heater Correct combustion vent action and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires see Figures 1 and 2...

Page 6: ...ontrol Y Control Harness AA Motor Blower CC Condensate Fitting 4 Places Shown D D Plastic Top E E On Off Switch GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet...

Page 7: ...an others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law...

Page 8: ...n locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off...

Page 9: ...xceeds the Energy Policy Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater...

Page 10: ...with the outdoors or spaces crawl or attic that freely communicate with the outdoors 1 When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4...

Page 11: ...ride water softener salt waxes and process chemicals are typical compounds which are potentially corrosive Do not store products of this sort near the heater Also air which is brought in contact with...

Page 12: ...installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above...

Page 13: ...water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 2 000 feet 610 meters for standard modelsor4 500feet 1 370m forhighaltitudemodels inp...

Page 14: ...stant flow is obtained This will let air out of the water heater and the piping 4 Check all water piping and connections for leaks Repair as needed VENT PIPE ASSEMBLY There are three parts of the vent...

Page 15: ...d twenty eight 128 feet of 4 inch pipe as listed in Table 1 TABLE1 Number of 2 Maximum 3 Maximum 4 Maximum 90 Elbows Pipe Feet Pipe Feet Pipe Feet 1 20 60 120 2 15 55 112 3 10 50 104 4 45 96 5 40 88 6...

Page 16: ...of the unit see figure 16 and from two places on the blower assembly see figure 17 Condensate from this water heater is mildly acidic Please note that some local codes require that condensate is treat...

Page 17: ...connected to the equipment grounding terminal or lead on the water heater see Figure 19 G Close the panel on the control box Make sure that the access panel is secured shut 9 The blower discharge boot...

Page 18: ...AUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING POWER VENT WIRING SCHEMATIC FIGUR...

Page 19: ...ON INSTALLATION OF VERTICAL VENT SYSTEM A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the equivalent feet of pipe as listed...

Page 20: ...r tight to prevent any combustion gases escaping into the room If the plug is not securely tightened remove and reinstall using Teflon tape on the threads Once installed along with the rest of the ven...

Page 21: ...e system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical Installation for...

Page 22: ...2 cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cl...

Page 23: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristlebrush Thisprocesssoftensandprepares...

Page 24: ...nd HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off...

Page 25: ...allation of thevalves Beforechangingthefactorysettingonthethermostat readthe TemperatureRegulation sectioninthismanual seeFigure26 Never allow small children to use a hot water tap or to draw their ow...

Page 26: ...rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors which must all be present for the odor to...

Page 27: ...DAMAGE Contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made o...

Page 28: ...the temperature pressure relief valve discharge line and 2 that the water discharge will not cause any property damage as the water may be extremely hot see Figure 28 If after manually operating the...

Page 29: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Page 30: ...ire Screen 4 36 Wall Plate 4 37 Flexible Tubing 38 Reducing Hose Barb Tee REPAIR PARTS LIST Not Shown Optional Now that you have purchased this water heater should a need ever exist for repair parts o...

Page 31: ...ed Error in the hot surface igniter circuit 1 Check that all wiring is correct and secure 2 Replace hot surface igniter System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignite...

Page 32: ...tch condensation see Figure 1 Improperly sealed hot or cold supply connections relief valve drain valve or thermostat threads Check for leaks at all condensate points See Figure 1 Also see LEAK CHECKP...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMEN...

Page 36: ...36...

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