Vermont Castings TrimWorks DVA4136 Installation Instructions And Homeowner'S Manual Download Page 4

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DVA4136 Series Direct Vent Gas Fireplace

10010270

Installation & Operating Instructions

Requirements for the Commonwealth of 
Massachusetts

All gas fitting and installation of this heater shall only be 
done by a licensed gas fitter or licensed plumber.
For all side wall horizontally vented gas fueled 
equipment installed in every dwelling, building or 
structure used in whole or in part for residential 
purposes, including those owned or operated by the 
Commonwealth and where the side wall exhaust vent 
termination is less than seven (7) feet above finished 
grade in the area of the venting, including but not limited 
to decks and porches, the following requirements shall 
be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal 
vented gas fueled equipment, the installing plumber 
or gas fitter shall observe that a hard wired carbon 
monoxide detector with an alarm is installed on each 
additional level of the dwelling, building or structure 
served by the side wall horizontally vented gas fueled 
equipment. It shall be the responsibility of the property 
owner to secure the services of qualified licensed 
professionals for the installation of hard wired carbon 
monoxide detectors.
In the event that the side wall horizontally vented gas 
fueled equipment is installed in a crawl space or an 
attic, the hard wired carbon monoxide detector with 
alarm and battery back-up may be installed on the next 
adjacent floor level.
In the event that the requirements of this subdivision 
can not be met at the time of completion of installation, 
the owner shall have a period of thirty (30) days 
to comply with the above requirements; provided, 
however, that during said thirty (30) day period, a 
battery operated carbon monoxide detector with an 
alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in 
accordance with the above provisions shall comply with 
NFPA 720 and ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be 
permanently mounted to the exterior of the building at 
a minimum height of eight (8) feet above grade directly 
in line with the exhaust vent terminal for the horizontally 
vented gas fueled heating appliance or equipment. The 
sign shall read, in print size no less than one-half (1/2) 
inch in size, 

“GAS VENT DIRECTLY BELOW, KEEP 

CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall 
horizontally vented gas fueled equipment shall not 
approve the installation unless, upon inspection, the 
inspector observes carbon monoxide detectors and 
signage installed in accordance with the provisions of 
248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 
5.08(2)(a)1 through 4:

• 

The equipment listed in Chapter 10 entitled 
“Equipment Not Required To Be Vented” in the most 
current edition of NFPA 54 as adopted by the Board; 
and

• 

Product Approved side wall horizontally vented gas 
fueled equipment installed in a room or structure 
separate from the dwelling, building or structure 
used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side 
wall horizontally vented gas equipment provides a 
venting system design or venting system components 
with the equipment, the instructions provided by the 
manufacturer for installation of the equipment and the 
venting system shall include:

• 

Detailed instructions for the installation of the venting 
system design or the venting system components; 
and

• 

A complete parts list for the venting system design or 
venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side 
wall horizontally vented gas fueled equipment does 
not provide the parts for venting the flue gases, but 
identifies “special venting systems”, the following 
requirements shall be satisfied by the manufacturer:

• 

The referenced “special venting system” instructions 
shall be included with the appliance or equipment 
installation instructions; and

• 

The “special venting systems” shall be Product 
Approved by the Board, and the instructions for 
that system shall include a parts list and detailed 
installation instructions.

A copy of all installation instructions for all Product 
Approved side wall horizontally vented gas fueled 
equipment, all venting instructions, all parts lists 
for venting instructions, and/or all venting design 
instructions shall remain with the appliance or 
equipment at the completion of the installation.

Summary of Contents for TrimWorks DVA4136

Page 1: ...w the gas suppliers instructions If you cannot reach your gas supplier call the re department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING P...

Page 2: ...Applications Installations 18 Venting Components 20 Operating Instructions Glass Information 21 Louvre Removal 21 Window Frame Assembly Removal 21 Glass Cleaning 22 Installation of Logs Lava Rock Emb...

Page 3: ...lace DVA4136 Certi ed To ANSI Z21 88b 2008 CSA 2 33b 2008 Vented Gas Fireplace Heaters 12 This replace requires adequate ventilation and combustion air to operate properly 13 This replace must not be...

Page 4: ...ent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB...

Page 5: ...1162 mm 3 2 8 2 2 m m 5 8 1 6 m m 6 4 1 6 4 5 m m 20 524 mm 20 524 mm 7 191 mm 22 575 mm 7 178 mm Dia 4 102 mm Dia 5 8 16 mm 2 51 mm 6 168 mm 6 152 mm 24 610 mm 6 152 mm 1 25 mm 40 1016 mm 36 914 mm 4...

Page 6: ...s and legs may be installed at any height and width around the appliance When using paint or lacquer to nish the mantel such paint or lacquer must be heat resistant to prevent discoloration Clearance...

Page 7: ...t and secure it rmly in place Gas Speci cations Max Min Gas Input Input Model Fuel Control BTU h BTU h DVA4136IFN Natural Gas 6 Volt Hi Lo 38 000 7 100 DVA4136IFP Propane 6 Volt Hi Lo 38 000 7 100 Gas...

Page 8: ...stalled must be elec trically connected and grounded in accord ance with local codes or in the absence of local codes with the current CSA C22 1 Canadian Electrical Code For USA installations follow l...

Page 9: ...tor To Pilot Ignitor To Pilot Flame Sensor Battery Back Up Pack Red Black Learn Button Remote Off Switch Continuous Pilot ON OFF Switch Optional ON OFF Switch Step Motor Main Flame Orange Brown Red Ye...

Page 10: ...m General Venting There must not be any obstruction such as bushes garden sheds fences decks or utility buildings within 24 610 mm from the front of the termination hood Do not locate termination hood...

Page 11: ...tlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 30cm for 10 000 Btuh 3kW...

Page 12: ...High Temperature Sealant Hose Clamp FP1471 Fig 10 Apply high temperature sealant to 4 and 7 pipes Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combust...

Page 13: ...e vent ange Sidewall vent graph showing the relationship between vertical and horizontal dimensions for a Direct Vent ue system Vertical dimension from the oor of the replace to the center of the hori...

Page 14: ...siding It is always best to locate the replace in such a way that minimizes the number of offsets and horizontal vent length of vent pipe from the ue collar of the replace to the face of the outer wal...

Page 15: ...op with 8 sheet metal screws supplied Install restop assembly Fig 19 Zero clearance sleeve is only required for combustible walls STEP 3 Place replace into position Fig 20 Measure the ver tical height...

Page 16: ...127mm 6 172mm FP1474 spacer springs 4 04 djt 4 Flex Vent Pipe Spacer Spring FP1474 Fig 24 Install spacer springs STEP 6 Use appropriate length of pipe sections telescopic or xed and install the horizo...

Page 17: ...e to the wall 7 Level the soil to maintain a 4 102 mm clearance below snorkel Fig 26 Do not back ll around snorkel A clearance of at least 4 102 mm must be maintained between snorkel and the soil If t...

Page 18: ...of vent pipe can be used between elbows Fig 29 7DVCS must be used to support offsets Fig 31 This application will require that you rst determine the roof pitch and use the appropriate starter kit Refe...

Page 19: ...f there is a room above ceiling level restop spacer must be installed on both the bottom and the top side of the ceiling joists If an attic is above ceiling level a 7DVAIS Attic Insulation Shield must...

Page 20: ...l Venting for 7TDVSKV A order 1 12 to 6 12 roof pitch for 7TDVSKV B order 7 12 to 12 12 roof pitch for 7TDVSKV F order at roof Starter Kit for Below Grade Installation Model 7TDVSKS Snorkel Kit Twist...

Page 21: ...down to allow access 1 Turn the replace OFF including the pilot 2 If the unit has been operating allow time for the components to cool 3 If the unit has the standard louvre accessory follow the Louvr...

Page 22: ...denti cation Chart Logs Part ID Rear Log 10010261 M1 Front Log 10010262 M2 Left Log 10010263 M3 Top Center Log 10010264 M4 Top Right Log 10010265 M5 Top Front Log 10010266 M6 It is necessary to period...

Page 23: ...he log over the front left locator pin on the burner Fig 37 Place the left side of the log just inside the stop bracket on the left of the burner Fig 37 Front Log M2 LG512 Figure 40 4 Place the front...

Page 24: ...bottom of the log over the pins on the front log The top of the log will rest against the rear log Fig 41 6 Place the top right log M5 Place the bottom rectangular sot of this log onto the right side...

Page 25: ...25 DVA4136 Series Direct Vent Gas Fireplace 10010270 Figure 44 LG515...

Page 26: ...OFF position FP297A Warning If you do not follow these instructions exactly a re or explosion may result causing property damage personal injury and loss of life Lighting Instructions Turning Off the...

Page 27: ...o push the MODE one more time to OFF NOTE The MODE button will operate ON THERMO OFF in a series that will cycle from ON to THERMO to OFF Fan Mode The control of the fan will be from a button on the h...

Page 28: ...e control will accept the 10 minute setting exit the function setting mode and the LCD display will return to the normal view Pushing TIMER button you can set the ashing clock with the TIMER under the...

Page 29: ...l ash Use UP or DOWN to change the setting of P2 ON Use SET button to enter into next setting S S on LCD will ash Use UP or DOWN to change the setting of P2 OFF Push OK button to enter into next setti...

Page 30: ...ton is being pressed The LED indicator should illuminate on wall transmitters and on off hand held transmitters Buttons should be pressed and held for 1 to 2 seconds to ensure a complete signal is sen...

Page 31: ...rely connected to the terminal labeled S on the control module Fig 45 Make sure the orange and white leads from the module are securely connected to the terminals labeled PILOT on the valve body Fig 4...

Page 32: ...d red leads from the battery pack or the AF4000 110H L module are securely connected to the red and black leads from the motor drive or H L latching solenoid located on the valve body red to red and b...

Page 33: ...n gasket with mixer tube mounting plate 6 Reassemble into the replace the burner housing assembly the burner tube assembly and the fettle in reverse order Mixer Tube Replacement Conversion to NG ONLY...

Page 34: ...mixer tube supplied with conversion kit using screw from old mixer tube Refer to Table 2 to set shutter opening 4 Using 2 screws install new mixer tube and new spring assembly into burner housing asse...

Page 35: ...7 100 38 000 10010519 039 0635 Conversion to Natural Gas Minimum Burner Ori ce Input BTU hr Kit Model Rate Scew Front Part Rear Part Minimum Maximum 10010371 DVA4136IP LSS 00 52 50996 36 10002896 7 1...

Page 36: ...ide 2 Let replace cool if it has been running 3 Remove window frame assembly Refer to Window Frame Assembly Removal section 4 Remove logs 5 Vacuum burner compartment especially around ori ce primary a...

Page 37: ...56 8 Remove the glass noting the orientation of the gas ket on the glass Fig 57 9 Remove the bad bulb s and install new bulb s Fig 58 10 Reassemble the replace in reverse order Light bulb replacement...

Page 38: ...n design materials speci cations prices and discontinue colors and products at any time with out notice DVA4136 Units GFYN5J0 2 3 4 8 15 18a b 30 40 36 41 10270 DVA4136 parts 10 07 5 43 14 13 37 27 1a...

Page 39: ...t not shown 10002896 16b Or ce Rear Burner 51 067 LP not shown 57598 17a Ori ce Front Burner 52 0635 Nat not shown 50996 17b Ori ce Front Burner 59 041 LP not shown 57177 18a Ori ce Pilot Nat 10002268...

Page 40: ...Flue Pipe 10002237 39 Burner Tray Gasket 20012346 40 Relief Plate Assembly Burner Base 10004192 41 Plate Relief w Gasket Assembly 10002429 42 Shield Heat Pilot 10010144 43 24 Wire Harness 8 Pin 8 Wire...

Page 41: ...onic fan speed control box on bottom of replace base lining up mounting holes with screw studs Fasten fan speed control box with 10 24 hex nuts Option B The speed control can be installed in an electr...

Page 42: ...replace Kit Color DV4136CRSS Sandstone DV4136CRR Colonial Red DV4136CRG Silver Grey DV4136CRB Classic Black DV4136CRCG Country Grey Ceramic Refractory Panels Take care when handling the refractory pa...

Page 43: ...shop Ifuponinspection thedamageisfoundtobethefaultofthemanufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under the provisions o...

Page 44: ...cy Ratings Model EnerGuide Ratings Steady State D O E Fireplace Ef ciency Fan ON AFUE DVA4136IFN 70 81 68 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com CFM Corpo...

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