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25

Intrepid 1640 Woodburning Stove

30000830

Your stove is only one part of a system that includes the 
chimney, the operator, the fuel and the home. The other 
parts of the system will affect how well the stove works. 
When there is a good match between all the parts, the 
stove works well.
Wood stove operation depends on natural (unforced) 
draft. Natural draft occurs when exhaust gas is hotter 
(and therefore lighter) than the outdoor air at the top 
of the chimney. The greater the temperature differ-
ence, the stronger the draft. As the hot exhaust gas 
rises out of the chimney it generates suction that draws 
air into the stove for combustion. A slow, lazy fire with 
the stove’s air inlets fully open indicates a weak draft. 
A brisk fire, supported only by air entering the stove 
through the normal inlets, indicates a good draft. The 
inlets are passive; they regulate how much air can enter 
the stove, but they do not move air into it.
The efficiency of a modern woodburning appliance, 
(in which the amount of air available for combustion is 
regulated), depends on the chimney to keep exhaust 
gases warm all the way outdoors. The characteristics 
of your chimney - whether it is steel or masonry, interior 
or exterior, matched or mismatched to the stove collar 
- determine how quickly it will warm up and how well 
it will sustain the optimum temperatures necessary to 
maintain strong draft and efficient combustion. Here fol-
lows a description of various flue system characteristics 
and related effects on stove performance.

Masonry Chimney

Although masonry is the traditional material used for 
chimney construction, it can have distinct performance 
disadvantages when used to vent a controlled-combus-
tion woodstove. Masonry forms an effective ‘heat sink’ 
- that is, it absorbs and holds heat for long periods of 
time. The large mass, however, may take a long time to 
become hot enough to sustain a strong draft. The larger 
the chimney (in total mass), the longer it will take to 
warm up. Cold masonry will actually cool exhaust gases 
enough to diminish draft strength. This problem is com-
pounded if the chimney is located outside the home or if 
the chimney flue has a cross-sectional size larger than 
the stove outlet.

Steel Chimney

Most factory-made ‘Class A’ steel chimneys have a 
layer of insulation around the inner flue. This insulation 
keeps the smoke warm and protects the surrounding 
structure from the high flue temperatures. Because the 
insulation is less dense than masonry, the inner steel 
liner warms up more quickly than a masonry chimney. 
Although steel chimneys are not as attractive as their 

masonry counterparts, they are very durable and gener-
ally outperform masonry.

Inside/Outside Location

Because the chimney’s function is to keep the smoke 
warm, it is best to locate it inside the house. This loca-
tion uses the house as insulation for the flue and allows 
some radiant heat release from the flue into the home. 
Since an interior chimney does not continuously lose its 
heat to the outdoors, it takes less heat from the stove to 
get it warm and keep it warm.

Flue Sizing

The flue size for a controlled-combustion appliance 
should be based on the cross-sectional volume of the 
stove flue outlet. In this case, more is definitely not 
better. Hot gases lose heat through expansion; if a 
stove with a six-inch flue collar (28 square inch area) 
is vented into a 10” x 10” flue, the gases will expand to 
over three times their original volume. As gases cool 
with expansion, draft strength decreases. If an over-
sized flue is also outside the house, the heat it absorbs 
will be conducted to the outdoor air and the flue will 
remain relatively cool.
It is common for a masonry flue to be oversized for the 
stove. Such a chimney can take quite a while to warm 
up and the stove performance will likely be disappoint-
ing. The best solution to an oversize flue problem is 
the installation of an insulated steel chimney liner of 
the same diameter as the appliance flue outlet. The 
liner keeps the exhaust gas warm and the result is a 
stronger draft. An uninsulated liner is a second choice 
- although the liner will keep the exhaust restricted to its 
original volume, the air around the liner will require time 
and heat energy to warm up.
Check your local codes. You may be required to install 
a flue liner in any oversize or masonry flue.

Pipe & Chimney Layout

Every bend in the flue will act as a brake on the exhaust 
as it flows from the firebox to the chimney cap. The 
ideal pipe and chimney layout is straight up from the 
stove through a completely straight chimney. Use this 
layout if at all possible as it will promote optimum stove 
performance and simplify maintenance.
If the stovepipe must elbow to enter a chimney, locate 
the elbow about midway between the stove top and 
the chimney thimble. This configuration lets the smoke 
speed up before it must turn, keeps some pipe in the 
room for heat transfer, and allows long-term flexibility 
for installing a different appliance without relocating the 
thimble.

Draft Management

f i r e - p a r t s . c o m

Summary of Contents for Intrepid 1640

Page 1: ...LURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not D...

Page 2: ...hat you hire a professional solid fuel stove technician to install your Intrepid or to advise you on the installation should you attempt to install it yourself Consult the authority having local juris...

Page 3: ...e content of the fuel used as well as the design construction and climatic location of your home Figures shown are based on maximum fuel consumption obtained under laboratory conditions and on average...

Page 4: ...re the bases for many national codes They are nationally recognized and are accepted by most local authorities Your local dealer or your local building of cial may have a copy of these regulations IMP...

Page 5: ...the ue Chimney connectors are used only to make the connection from the stove to the chimney They are for interior use only Double wall connectors must be tested and listed for use with solid fuel bur...

Page 6: ...ns Securing the Single wall Connector to a Prefabricated Chimney Follow the installation instructions of the chimney manufacturer exactly Special adaptors are available from your local dealer to make...

Page 7: ...lding inspector before you begin Also check with the chimney connector manu facturer for any speci c requirements Consult with your dealer regarding special connection components available for use as...

Page 8: ...ired 18 457mm clearance around the connector The resulting space must remain empty A ush mounted sheet metal cover may be used on one side only If covers must be used on both sides each cover must be...

Page 9: ...um oor protector requirement from the front of the stove 16 416 mm from the front in the United States and 18 457 mm from the front in Canada The optional 3 75 mm legs may be used only on hearths that...

Page 10: ...or chimney connector and nearby walls oors the ceiling and any other xed combustible surface Keep furnishings and other combustible materials away from the stove as well In general a distance of 48 12...

Page 11: ...D C E A D ST509a Wall shield BB 11 00 ST509a Fig 19 Corner installation vertical chimney connector two wall shields B B A D A C C A D A ST510 Wall shield cc 11 00 A 1 25mm B 34 864mm C 48 1219mm D 35...

Page 12: ...om the stove s top plate With a ventilated shield this clearance may be reduced safely to 14 357mm Unprotected top trim B protruding 2 51mm or less from the face of the replace must be a minimum of 24...

Page 13: ...Alcove side view 11 10 00 djt Metal stud A This area from 62 to 65 must be covered with a non combustible material 7 16 Durock or equivalent Fig 23 Alcove side section Joist shield supplied by chimne...

Page 14: ...Chimney Connector Clearance Stove Clearance I 12 305 mm 48 1219 mm Front Clearance to Combustibles Side Rear Corners NA NA Q 9 229 mm P 12 305 mm J 12 305 mm K 9 229 mm L 10 254 mm I 12 305 mm H 16 4...

Page 15: ...s 11 00 P Q M N C N A N A Top Exit No Chimney Connector Shields Rear Exit Top Exit with Chimney Connector Shields or Double wall Chimney Connector Stove Installed Par allel to Wall Stove in Corner Unp...

Page 16: ...Have an assistant tilt the stove while you install rst the back and then the front legs using the four 3 8 16 x 1 hex head bolts with 3 8 washers from the parts bag The shoulder of the legs should se...

Page 17: ...s provided in the kit to attach the adaptor to the center mounting ange at the bottom of the Rear Shroud Install Smokeshelf Firebricks Look inside the rebox and locate the position for the Smokeshelf...

Page 18: ...insulated and weather tight poor draft may result from insuf cient air in the house In such cases a slightly opened window near the stove on the windward side of the house will pro vide the fresh air...

Page 19: ...t can be broken with a sharp blow from a hammer or from the thermal shock of rapid and extreme temperature change The cast plates expand and contract with changes in tempera ture When you rst begin us...

Page 20: ...and ULC S627 for Canada Your stove may be used as a replace with the front doors open or removed only when the spark screen is placed correctly in the opening to protect against the possibility of spa...

Page 21: ...rd from the rebricks to the grate where it will fall into the ashpan for easy removal Remove ash before it reaches the top of the ash pan Check the level at least once a day and before each re fueling...

Page 22: ...st clean the areas to be painted with a wire brush Then touch up the stove with Vermont Castings high tem perature stove paint Apply the paint sparingly and keep in mind that two light coats of paint...

Page 23: ...f necessary Failure to keep the chimney and connector system clean can result in a serious chimney re When wood is burned slowly it produces tar organic vapors and moisture that combine to form creoso...

Page 24: ...on this Close and lock the door or damper on a slip of paper and then try to pull the paper out If the paper pulls out with little or no resistance the gasket isn t snug enough at that spot If adjusti...

Page 25: ...temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney Although steel chimneys are not as attractive as their masonry counter...

Page 26: ...wood is Purchase your fuel from a reputable dealer Creosote Creosote is a by product of low temperature stove operations weak draft or both It is a tar that results when unburned gases condense insid...

Page 27: ...eed to be attentive in timing the use of the other appliances If you need to crack a nearby window or door to enable the chimney to pull well you should install an outside air intake to bring combusti...

Page 28: ...de See Chart Pg 29 4 Secondary Air Manifold Right 30000819 5 Left Side See Chart Pg 29 6 Secondary Air Manifold Left 30000820 7 1 4 20 x 2 1 4 CS Hex Hd Screw 2 1201403 8 Secondary Air Tube A 30000825...

Page 29: ...Flue Collar Heat Shield 30000863 69 Rear Convection Shroud 30000826 70 10 x 1 2 Blk Phillips Sheetmetal Screw 2 1202058 72 Faucet Stub Chrome w Shaft 5004245 73 Ashpan Front 1306493 74 Ashpan Handle...

Page 30: ...30 Intrepid 1640 Woodburning Stove 30000830 fire parts com...

Page 31: ...y relevant information or circumstances regarding determi nation of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof...

Page 32: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products fire parts com...

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