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20

Intrepid 1640 Woodburning Stove

30000830

  •  During the break-in fires, don’t let the stove get 

hotter than 500°F. (260°C) as measured on an op-
tional stove-top thermometer.  Adjust the air control 
lever as necessary to control the fire.

  •  Some odor from the stove’s hot metal, the paint, 

and the cement is normal for the first few fires.

NOTE:  

Some chimneys need to be “primed,” or 

warmed up, before they will draw sufficiently to 
sustain a fire.  Roll up a couple pieces of newspa-
per, place them on top of the kindling and toward 
the front of the stove, light them, and close the door.  
This should heat the chimney enough to initiate 
strong draft.  

  Once the draft is established, open the front door 

and light the rest of the fuel bed at the bottom.  Do 
not light the main bed of fuel until the chimney be-
gins drawing. 

4.  Afer the stove has been broken-in using Steps 1-3, 

continue to build the fire gradually.  Add larger wood 
with a diameter of 3-4” (76-102mm).  

  Continue adding split logs of this size to the briskly-

burning  fire until there is a glowing ember bed at 
least 2” (51mm) deep.  A good ember bed is neces-
sary for proper functioning  and may take up to an 
hour to establish.  

5.  Adjust the Air Control Lever to maintain the desired 

heat output. 

Refuel While the Embers Are Still Hot

WARNING: For safety and greatest efficiency, oper-
ate your stove only with all doors fully closed.

 The 

test standard for your stove when it is operated in this 
mode is UL 1482 for the United States and ULC S627 
for Canada. 
Your stove may be used as a fireplace with the front 
doors open or removed only when the spark screen is 
placed correctly in the opening to protect against the 
possibility of sparks and embers leaving your stove. 
The test standard for your stove when it is operated in 
this mode is UL 737 for the United States and CAN/
CSA-B366.2 for Canada. 
Use only the Intrepid Spark Screen, #0136 with your 
Intrepid. Intrepid Spark Screens are available from your 
Vermont Castings’ Authorized Dealer.
Reload the Intrepid while it is still hot and there are 
plenty of glowing embers to re-kindle the fire.  Include 
some smaller pieces of wood in the new load of fuel 
to help the stove return to its operating temperature 
quickly. Wear stove gloves, and follow this procedure 
when you reload your stove:

Fig. 32 

 Start a fire with small, dry kindling.

ST263

ST263

starting a fire

12/99

1.  Place the Air Control Lever to the fully open (HIGH) 

position

2.  Open the door and check the ash level in the ash 

pan.  If necessary, dispose of the ashes and replace 
the pan.

3. Use a fireplace tool to break up the charcoal and 

direct ash through the grate. Pull the charcoal from 
the back to the front. (Fig. 30)  This will encourage 
efficient combustion as the fuel burns from front to 
rear.   

4. Load wood — smaller, split pieces first. Close the 

door. Ideal performance will be achieved by oper-
ating with the air control set at HIGH for several 
minutes after refueling. Adjust the Air Control Lever 
for the desired heat output after the fire is re-estab-
lished.

Fig. 33 

 Gradually add larger pieces of wood until all the wood 

is burning well.

ST264

good fire

12/99

ST264

f i r e - p a r t s . c o m

Summary of Contents for Intrepid 1640

Page 1: ...LURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not D...

Page 2: ...hat you hire a professional solid fuel stove technician to install your Intrepid or to advise you on the installation should you attempt to install it yourself Consult the authority having local juris...

Page 3: ...e content of the fuel used as well as the design construction and climatic location of your home Figures shown are based on maximum fuel consumption obtained under laboratory conditions and on average...

Page 4: ...re the bases for many national codes They are nationally recognized and are accepted by most local authorities Your local dealer or your local building of cial may have a copy of these regulations IMP...

Page 5: ...the ue Chimney connectors are used only to make the connection from the stove to the chimney They are for interior use only Double wall connectors must be tested and listed for use with solid fuel bur...

Page 6: ...ns Securing the Single wall Connector to a Prefabricated Chimney Follow the installation instructions of the chimney manufacturer exactly Special adaptors are available from your local dealer to make...

Page 7: ...lding inspector before you begin Also check with the chimney connector manu facturer for any speci c requirements Consult with your dealer regarding special connection components available for use as...

Page 8: ...ired 18 457mm clearance around the connector The resulting space must remain empty A ush mounted sheet metal cover may be used on one side only If covers must be used on both sides each cover must be...

Page 9: ...um oor protector requirement from the front of the stove 16 416 mm from the front in the United States and 18 457 mm from the front in Canada The optional 3 75 mm legs may be used only on hearths that...

Page 10: ...or chimney connector and nearby walls oors the ceiling and any other xed combustible surface Keep furnishings and other combustible materials away from the stove as well In general a distance of 48 12...

Page 11: ...D C E A D ST509a Wall shield BB 11 00 ST509a Fig 19 Corner installation vertical chimney connector two wall shields B B A D A C C A D A ST510 Wall shield cc 11 00 A 1 25mm B 34 864mm C 48 1219mm D 35...

Page 12: ...om the stove s top plate With a ventilated shield this clearance may be reduced safely to 14 357mm Unprotected top trim B protruding 2 51mm or less from the face of the replace must be a minimum of 24...

Page 13: ...Alcove side view 11 10 00 djt Metal stud A This area from 62 to 65 must be covered with a non combustible material 7 16 Durock or equivalent Fig 23 Alcove side section Joist shield supplied by chimne...

Page 14: ...Chimney Connector Clearance Stove Clearance I 12 305 mm 48 1219 mm Front Clearance to Combustibles Side Rear Corners NA NA Q 9 229 mm P 12 305 mm J 12 305 mm K 9 229 mm L 10 254 mm I 12 305 mm H 16 4...

Page 15: ...s 11 00 P Q M N C N A N A Top Exit No Chimney Connector Shields Rear Exit Top Exit with Chimney Connector Shields or Double wall Chimney Connector Stove Installed Par allel to Wall Stove in Corner Unp...

Page 16: ...Have an assistant tilt the stove while you install rst the back and then the front legs using the four 3 8 16 x 1 hex head bolts with 3 8 washers from the parts bag The shoulder of the legs should se...

Page 17: ...s provided in the kit to attach the adaptor to the center mounting ange at the bottom of the Rear Shroud Install Smokeshelf Firebricks Look inside the rebox and locate the position for the Smokeshelf...

Page 18: ...insulated and weather tight poor draft may result from insuf cient air in the house In such cases a slightly opened window near the stove on the windward side of the house will pro vide the fresh air...

Page 19: ...t can be broken with a sharp blow from a hammer or from the thermal shock of rapid and extreme temperature change The cast plates expand and contract with changes in tempera ture When you rst begin us...

Page 20: ...and ULC S627 for Canada Your stove may be used as a replace with the front doors open or removed only when the spark screen is placed correctly in the opening to protect against the possibility of spa...

Page 21: ...rd from the rebricks to the grate where it will fall into the ashpan for easy removal Remove ash before it reaches the top of the ash pan Check the level at least once a day and before each re fueling...

Page 22: ...st clean the areas to be painted with a wire brush Then touch up the stove with Vermont Castings high tem perature stove paint Apply the paint sparingly and keep in mind that two light coats of paint...

Page 23: ...f necessary Failure to keep the chimney and connector system clean can result in a serious chimney re When wood is burned slowly it produces tar organic vapors and moisture that combine to form creoso...

Page 24: ...on this Close and lock the door or damper on a slip of paper and then try to pull the paper out If the paper pulls out with little or no resistance the gasket isn t snug enough at that spot If adjusti...

Page 25: ...temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney Although steel chimneys are not as attractive as their masonry counter...

Page 26: ...wood is Purchase your fuel from a reputable dealer Creosote Creosote is a by product of low temperature stove operations weak draft or both It is a tar that results when unburned gases condense insid...

Page 27: ...eed to be attentive in timing the use of the other appliances If you need to crack a nearby window or door to enable the chimney to pull well you should install an outside air intake to bring combusti...

Page 28: ...de See Chart Pg 29 4 Secondary Air Manifold Right 30000819 5 Left Side See Chart Pg 29 6 Secondary Air Manifold Left 30000820 7 1 4 20 x 2 1 4 CS Hex Hd Screw 2 1201403 8 Secondary Air Tube A 30000825...

Page 29: ...Flue Collar Heat Shield 30000863 69 Rear Convection Shroud 30000826 70 10 x 1 2 Blk Phillips Sheetmetal Screw 2 1202058 72 Faucet Stub Chrome w Shaft 5004245 73 Ashpan Front 1306493 74 Ashpan Handle...

Page 30: ...30 Intrepid 1640 Woodburning Stove 30000830 fire parts com...

Page 31: ...y relevant information or circumstances regarding determi nation of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof...

Page 32: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products fire parts com...

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