Vermont Castings Encore 2547CE Homeowner'S Installation And Operating Manual Download Page 21

21

Encore Multi-Fuel Heater

2000971

ST531
Door Pawl
11/00

Pawl

Small 
Locking Nut

Large Lock-

ing Nut

Set Screw

Handle Stub

Striker Screw

ST531

Fig. 32

  Turn the door latch striker screw in or out to tighten or 

loosen the door latch.

replace the Stove gaskets as Needed

Your Encore uses rope-type fiberglass gaskets to make 
a tight seal between some parts.  With use, particularly 
on those parts that move, gaskets can become brittle 
and compressed and can begin to lose their effective-
ness. These will need periodic replacement.
All of the gaskets are made of fiberglass. The sizes of 
replaceable gasket are listed below, along with their 
applications.

 

gasket diameter 

...and the parts it Seals

 

5/16” 

The griddle to the stove top  

 

 

(wire reinforced gasket)

 

3/8”  

The ash door to the front of  

 

 

the ash drop

 

3/16”  

The outer glass panes to the  

 

 

doors

 

5/16”  

The damper to the  

 

 

 

upper fireback; the front doors  

 

 

to the stove front; and the  

 

 

doors to each other.

If you need to change a gasket, first obtain an appropri-
ate replacement from your Vermont Castings’ Autho-
rized Dealer.  
Wait until the fire is out and the stove has cooled.  Be 
sure to follow the standard safety procedure for working 
with dusty materials:  Wear safety goggles and a dust 
mask. 
The procedure for replacing gaskets is the same re-
gardless of the gasket location. Follow these steps:
1.  Remove the existing gasket by grasping an end and 
pulling firmly. 
2.  Use a wire brush or the tip of a screwdriver to clean 
the channel of any remaining cement or bits of gasket. 
(Fig. 33)  Remove stubborn deposits of cement with a 
cold chisel if necessary.

ST560
Remove
gasket
11/30/00  djt

ST560

Fig. 33

  Remove gasket then clean channel with wire brush.

3.  Determine the correct length of the appropriate-sized 
gasket by laying it out in the channel. Allow an extra  
25-51 mm (1-2”), and mark the spot to be cut. (Fig. 34) 
4.  Remove the gasket from the channel, place it on a 
wood cutting surface, and cut it at the marked spot with 
a utility knife. Twist the ends slightly to keep the gasket 
from unraveling.

ST561

Fig. 34

  Lay a bead of gasket cement then press gasket in 

place.

5.  Lay an unbroken 3 mm (1/8”) bead of gasket cement 
in the newly-cleaned channel. 
6.  Starting at one end, press the gasket into the chan-
nel. (Fig. 34) Ensure a good joint where the gasket 
meets before trimming any excess. Do not overlap the 
gasket ends or leave ends with ragged edges. 
7.  Press the gasketed part firmly against its normal 
mating surface to seat the gasket evenly in its channel.  
Close and latch the door to do this, or tap other parts 
with the rubber mallet (or hammer/block of wood). 
8.  Clean any excess cement from around the chan-
nel, then let the cement that holds the new gasket dry 
thoroughly.

adjust the door if Necessary

The stove’s door(s) may need adjustment after you 
have regasketed it.  Initially, it may require loosening 
to accommodate the new gasket;  after a few weeks, it 
may need tightening to compensate for compression of 
the new gasket.  The directions for adjusting the doors 
are on Page 20. 

Summary of Contents for Encore 2547CE

Page 1: ...fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property damage bodily injury or even death Contact local building officials about restrictions and installation inspection requirements in your area Do Not Discard This Manual Retain for Future Use 2000971 1 10 Rev 8 0971 Encore Multi Fuel cover 9 02 ...

Page 2: ... to contact your Authorized Vermont Castings Dealer anytime you have a particular question about your stove or its performance This manual contains valuable instructions on the installation and operation of your Vermont Castings stove It also contains useful information on maintenance and assembly of this product We urge you to read the manual thoroughly and to keep it as a reference Sincerely All...

Page 3: ...nector for 8 flue collar 203 mm 8 diameter for 6 flue collar 152 mm 6 diameter Chimney flue size for 8 flue collar 203 mm 8 minimum for 6 flue collar 152 mm 6 minimum Flue exit position Reversible top or rear Primary air Manually set thermostatically maintained Ash handling system Removable ash pan Glass panel High temperature ceramic Weight 159 kg 350 lbs Width leg to leg 685 mm 27 Depth leg to l...

Page 4: ... instructions may result in a dangerous situation including a chimney or house fire Follow all instructions exactly and do not allow makeshift com promises to endanger property and per sonal safety Installation Outside Air In some modern super insulated homes there is inadequate air for combustion because of insufficient air infiltration into the building Such air enters a home through unsealed cr...

Page 5: ...ite Vent ICS of ICID Lite Chimney Systems Diameters over 200 mm 8 are not recommended due to the large cross sec tion causing excessive cooling of the flue gases DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Chimney Size An Encore Multi Fuel with an 203 mm 8 flue collar is sized for venting into a masonry chimney with a nominal flue size of 8 x 8 203 x 203 mm or 8 x 12 203 x...

Page 6: ...igh heat The connector may be 152 mm 6 or 203 mm 8 in diameter If possible do not pass the chimney connector through a combustible wall or ceiling If passage through a com bustible wall is unavoidable refer to the section on Wall Pass Throughs Do not pass the connector through an attic a closet or similar concealed space The whole connector should be exposed and accessible for in spection and clea...

Page 7: ...be extended through the breech to the inner face of the flue liner and cemented securely in place Additional pieces of connector are then attached with sheet metal screws Fireplace Installations The chimney connector may be connected to the chimney above the fireplace opening or through the fireplace Above the Fireplace The Encore Multi Fuel may be connected to a chimney above a fireplace opening ...

Page 8: ... make sure it has been tested and listed for use as a wall pass through Always adhere to local building codes when installing a wall pass through Figure 9 shows one recommended method All combustible material in the wall must be removed around the single wall connector to provide clearance that is three times the pipe diameter Any material used to enclose the opening must be noncombustible Figure ...

Page 9: ...ront Hearth rugs do not satisfy the requirements for floor protection Keep the Stove a Safe Distance from Surrounding Materials Both a stove and its chimney connector radiate heat in all directions when operating and dangerous overheat ing of nearby combustible materials can occur if they are too close to the heat A safe installation requires that adequate clearance be maintained between the hot s...

Page 10: ...um rear clearance from combustible walls e g timber framed or studded walls 840 mm 33 measured from the rear edge of the stove top Fig 12 B ST486a Defiant EU Clearance Diagrams 10 06 A B ST486a Fig 12 Minimum clearances Minimum side clearance from combustible walls 610 mm 24 measured from the side edge of the stove top Fig 12 A Minimum distance from stove to movable combus tible materials e g furn...

Page 11: ...stall the Ash Door Heat Shield 1 Remove the two Phillips pan head screws from the ash door 2 Insert the screws through the ash door heat shield from the painted side place the 8 mm 5 16 spacers over the screws and carefully thread them back into the original holes The curved lip should be upward under the ashlip of the stove 3 Tighten securely Attach the Primary Air Thermostat Handle The primary a...

Page 12: ...entering the stove makes the fire burn hotter and faster while less air prolongs the burn at a lower heat level High and low settings appear in Figure 19 For the greatest air supply and maximum heat output but the shortest burn time move the lever toward the front of the stove For a fire that will last longer with less heat move the lever toward the rear of the stove ST637 encore Air control 2 01 ...

Page 13: ...along with a preheated airwash makes clear fire viewing possible at most levels of operation Burn Only High Quality Fuel The Encore is designed to burn natural wood and smokeless coal You ll enjoy the best results when burning wood that has been adequately air dried Avoid burning green wood that has not been properly seasoned or cord wood dried more than two years Do not burn con struction materia...

Page 14: ...tside combustion air are required Refer to section 2 of Document J which requires an outside air vent for appliances with power outputs over 5 kW Always refer to national and local codes to determine your specific requirements Your Encore will accept a duct to deliver outside air for combustion When first using the stove keep track of the air control settings You will quickly find that a specific ...

Page 15: ...ur hands from hot surfaces while refueling The following guidelines will help you achieve the best results De ash the stove by stirring the fuel bed to allow ash to fall through the grate It is important that plenty of air is able to circulate through the charcoal bed Do not break pound or compress the charcoal into very small pieces Larger pieces of charcoal allow more air to circulate under the ...

Page 16: ...e stove Slide the cover onto the pan making sure it is se curely closed Fig 28 Remove the ash pan making sure to keep it level To keep the cover from sliding off and to keep ash from falling on the floor do not tilt the ash pan for ward If the stove is in operation close the ash door while disposing of the ash Properly dispose of the ash in a metal container with a tight fitting lid Store the cont...

Page 17: ...the outdoors so it takes less heat from the stove to heat it up and keep it warm Draft Management Flue Sizing The inside size of a chimney for an airtight stove should match the size of the stove s flue outlet When a chimney serves an airtight more is not better in fact it can be a disadvantage Hot gases lose heat through expansion if we vent a stove with a 152 mm 96 flue collar 181 sq cm 28 sq in...

Page 18: ... pulls them out of the firebox The gases back up in the firebox till they re dense enough and hot enough to ignite If your stove back puffs you should open the damper to let the smoke rise to the flue more quickly let more air into the firebox and avoid big loads of firewood You should always see lively dancing flames in the firebox a lazy smoky fire is inefficient can lead to back puffing and can...

Page 19: ...ve if the glass in the doors is damaged If you need to replace the glass use only the high tem perature ceramic glass supplied by Vermont Castings Do not use substitutes Be sure to specify left or right glass the panels are not interchangeable Removing the Glass The left door is slightly different from the right in that one of its retainer clips is located under the door mani fold 1 Remove the rig...

Page 20: ...r should close securely to prevent accidental open ing and to keep air from leaking into the stove On adequately adjusted doors the handles should resist slightly as they are turned to the closed position and the doors themselves should be drawn slightly toward the stove Over time the gasket around the doors will compress and the latch may need adjustment To adjust the handle on the front doors op...

Page 21: ...se a wire brush or the tip of a screwdriver to clean the channel of any remaining cement or bits of gasket Fig 33 Remove stubborn deposits of cement with a cold chisel if necessary ST560 Remove gasket 11 30 00 djt ST560 Fig 33 Remove gasket then clean channel with wire brush 3 Determine the correct length of the appropriate sized gasket by laying it out in the channel Allow an extra 25 51 mm 1 2 a...

Page 22: ...hen put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts The flue collar to the stove back The lower fireback to the sides The Chimney System Creosote Your Encore is designed to reduce creosote build up significantly However regular chimney inspection and maintenance must still be performed For safety goo...

Page 23: ...26 30 11 52 64 52 64 51 63 11 65 66 0971 MHSC reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice Encore Multi Fuel Heater Model 2547CE Item Description Part Number Item Description Part Number 1 Secondary Air Cover Plate 1601771 2 Flue Collar 8 See Chart Pg 28 3 Back See Chart Pg 28 4 Left Griddle Quad Pre 201...

Page 24: ...Plate 1308609 32 Primary Air Frame 1307411 33 Primary Air Regulatory System 5000337 34 Bottom 1308638 35 Ashlip See Chart Pg 28 36 Leg See Chart Pg 28 37 Leg Leveler 1201745 38 Ashdrop 1308603 39 Pawl Assembly Short Adjustment 30002362 40 Ashdoor 1308607 41 Ashdoor Handle wood 1600663 42 Ashdoor Hinge Pin 1208608 43 Cotter Pin Ashdoor 30001749 44 Ashdoor Hinge Support 1308605 45 Ashpan 1601025 46 ...

Page 25: ... 1334280 Front 1308635 2318635 2378635 1328635 2328635 1338635 Ashlip 1307406 2317406 2377406 1327406 2327406 1337406 Left Door Subassembly 5008648 30001150 30001345 30001146 30001144 30001148 Left Door Only 1308637 2318637 2378637 1328637 2328637 1338637 Right Door Subassembly 5008647 30001149 30001344 30001145 30001143 30001147 Right Door Only 1308636 2318636 2378636 1328636 2328636 1338636 Sing...

Page 26: ...26 Encore Multi Fuel Heater 2000971 ...

Page 27: ...urned off Overfiring in enamel fireplaces is identified by bubbling cracking chip ping and discoloration of the porcelain enamel finish MHSC offers no warranty on chipping of enamel surfaces Inspect your woodburning stove prior to accepting it for any damage to the enamel 4 This warranty does not cover misuse of the stove as de scribed in the Owner s Guide nor does it cover any stove which has bee...

Page 28: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com ...

Reviews: