Vermont Castings CDVR33n Installation And Operating Instructions Manual Download Page 65

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CDVSC7 & CDV7 Series Gas Fireplace

69D3011

Summary of Contents for CDVR33n

Page 1: ...e gas supplier WARNING Improper installation adjustment alteration services or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a q...

Page 2: ...structions Electronic Ignition 35 What To Do If You Smell Gas 35 Lighting Electronic Ignition 35 To Turn Off Gas 35 Check Gas Pressure Signature Command System36 Electrical Installation SCS 36 Electri...

Page 3: ...lled by a qualified service person The glass door must be properly seated and sealed If this unit is not properly installed by a qualified service person with glass door properly seated and sealed com...

Page 4: ...tested by CSA and found to comply with the established standards in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTED TO latest edition CDVR ANSI Z21 88 CSA 2 33 STANDARDS LISTED...

Page 5: ...s appliance is approved to be vented with Duravent and Vermont Castings Group Twist Lock Direct Vent Components FP2284a CDV7 controls Off Pilot On Knob Remote Control Switch Receiver Figure 1 CDV7 Ser...

Page 6: ...0 1 45 mm CDVR47PE7 LP 24 000 18 000 1 45 mm CDVR47PSC7 LP 24 000 18 000 1 45 mm Natural Propane LP Inlet Minimum 5 5 w c 11 0 w c Inlet Maximum 14 0 w c 14 0 w c Manifold Pressure 3 5 w c 10 0 w c pr...

Page 7: ...0C 518 mm 20C 518 mm 20C 518 mm F 11C v 299 mm 14C zn 360 mm 15C v 400 mm 15C v 400 mm 15C v 400 mm G 21Z x 546 mm 21C 546 mm 21M 556 mm 25M 657 mm 31M 810 mm H 21ZB zn 557 mm 21ZB zn 557 mm 25Z v 641...

Page 8: ...840 mm 39Z zn 992 mm E 15C zn 386 mm 20C 518 mm 20C 518 mm 20C 518 mm F 14C zn 360 mm 15C v 400 mm 15C v 400 mm 15C v 400 mm G 21C 546 mm 21M 556 mm 25M 657 mm 31M 810 mm H 10ZZ zn 272 mm 10ZB zn 278...

Page 9: ...se an exterior chase Refer to Figure 4 for suggested locations Location should be out of high traffic areas and away from furniture and draperies due to heat from appli ance Never obstruct the front o...

Page 10: ...he facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual NOTE The Vermont Castings Group Barrington Ca...

Page 11: ...ng Nailing Flange Screws Screw Nailing Flange Nailing Flanges Drywall Support Tabs Do Not Use for Framing or Header Screw Screw FP2287 Finishing Material NOTE Any wiring i e remote control wall switch...

Page 12: ...em must NEVER be attached to a chimney serving a separate solid fuel burning appliance Each gas appliance must use a separate vent system Do not use common vent systems WARNING may occur only if doing...

Page 13: ...ly above the meter regulator assembly 5 m above the meter regulator assy I Clearance to service regulator vent outlet 3 91 cm 3 91 cm J Clearance to nonmechanical air supply inlet 6 15 cm for applianc...

Page 14: ...All mechanical air intakes within 10 1 m of a termination cap must be a minimum of 3 914 mm below the termination cap 3 All gravity air intakes within 3 914 mm of a termination cap must be a minimum...

Page 15: ...tions To make it easier to assembly the joints we suggest put ting a lubricant Vaseline or similar on the male end of the twist lock pipe prior to assembly TWL100 Twist Lock Pipe 3 12 99 djt Male End...

Page 16: ...fire place in accordance with same EXAMPLE A If the vertical dimension from the floor of the unit is 11 3 4 m the horizontal run to the face of the outer wall must not exceed 14 4 3 m EXAMPLE B If th...

Page 17: ...m require a minimum of 1 clearance to combustibles on all sides of the pipe WARNING Top Vent Horizontal sections of this vent system require a minimum of 3 clearances to combustibles at the top of the...

Page 18: ...combustible Walls Hole opening should be 7Z x 191 mm diameter Step 2 Secure firestop to the inside frame center in the 9B x 9B vent opening Step 3 Measure the horizontal length requirement for the ven...

Page 19: ...break off the center rib of the supplied flue restrictor The installed part should appear similar to that show n in Figure 20 Since it is very im portant that the venting system maintain its balance b...

Page 20: ...st not be great er than 17 5 2m The maximum number of 45 elbows permitted per in stallation is six 6 These elbows can be installed in either the vertical or horizontal run For each 45 elbow installed...

Page 21: ...244 mm Fireplace Hearth Framing Detail Opening for Noncombustible Wall 7Z x 190 mm Fireplace Hearth FP2293 Figure 26 Locate Vent Opening on Wall 9B 244 mm Step 2 Secure firestop to the inside frame ce...

Page 22: ...ngs on the 4 flex vent pipe When installing the spacer springs around the 4 pipe stretch the spring to approximately 15 381 mm wrap the spring around the pipe and interlock the ends of the spacer spri...

Page 23: ...tallation 1 26 00 djt Firestop 7 Pipe 7TDVSNORK Snorkel 4 102 mm Clearance Min Window Well Gravel Drain BG402a Figure 31 Below Grade Installation Aminimum of 24 610 mm verti cal pipe must be installed...

Page 24: ...d mark position 3 Cut opening equal to 9C v x 9C v 248 x 248 mm 4 Proceed to plumb for addi tional openings through the roof In all cases the opening must provide a minimum of 1 inch clearance to the...

Page 25: ...re is a room above ceiling level fire stop spacer must be installed on both the bottom ad the top side of the ceiling joists If an attic is above ceiling level an Attic Insulation Shield must be insta...

Page 26: ...ing gas pressure to between 11 and 13 inches of water If you do not reduce incoming gas pressure burner system regula tor damage could occur Install external regulator with the vent pointing down as s...

Page 27: ...am of the appliance Union tee and plugged 1 8 NPT pressure tapping point should be installed upstream of the appliance Figure 41 CAUTION Use pipe joint sealant that is resistant to liquid petroleum LP...

Page 28: ...e reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks FP1979 Millivolt gas valve FP1979 Figure 42 Gas Pressure Check at Gas Valve Pres...

Page 29: ...igure 43 Wiring Diagram for Wall Switch Electrical installation Remote Wall Switch Position the wall switch Do not extend beyond the 15 feet of wire Optional DC Remote Systems See section entitled Hea...

Page 30: ...nse Ignition Module Synetek Spark FP2295 electronic wiring diagram HI LO EV1 EV2 WARNING Do not connect 110 120 VAC to the Remote Wall Switch The appliance will malfunction Optional Fan Blower Systems...

Page 31: ...ualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technici...

Page 32: ...lit repeat steps 1 and 2 Lighting pilot Pilot Position Check for gas leaks in each of the following locations Pipe from the gas supply line connection to the gas valve Burner connections Field made jo...

Page 33: ...door of the fireplace This switch allows you to turn on and to turn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner Lighting th...

Page 34: ...nspect the appliance and to replace any part of the control system and any gas control that has been under water Lighting electronic ignition for your safety read before lighting to turn off gas 1 Ope...

Page 35: ...ical Wiring General 1 This fireplace is equipped with the Signature Control valve which operates on 6 volts The 6 volt DC adapter plugs into the fireplace junction box A C power supply Four 4 AA batte...

Page 36: ...o not extend beyond the 15 ft wire cable provided If a longer distance is required the 15 ft may be extended up to 30 ft maximum by using two 2 SCSWEK cables plugged together Route the wire from junct...

Page 37: ...P Plug in Connector Control Board to Command Center OFF LO LED ON HI Master Switch Command Center Optional Wall Switch Plug in Connector Stepper Motor to Control Board DC Power Green Ground Plug in Co...

Page 38: ...control will not work correctly WARNING Electrical connections should only be performed by a qualified licensed electrician Main power supply must be turned off before connecting the fan to the main e...

Page 39: ...NUAL BLOWER 1 This must be done before framing the fireplace When installing the FK 12 blower a wall switch control must be installed to control the blower 2 The fireplace power supply is wired throug...

Page 40: ...r s phone Follow the gas supplier s instruc tions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will...

Page 41: ...ll gas go to next step 4 Press the master switch to the ON position Within eight 8 seconds it will beep once This indi cates the system is ready 5 Press ON button Sparker will spark and pilot flame wi...

Page 42: ...Child Proof Lock out X X X X LCD Backlight X X X X Security Codes 16 X X X X Countdown 6 hr Timer X X X Standard Thermostatic Control Mode X X Smart Mode Thermostat Auto Flame Blower Modulation X X Th...

Page 43: ...conds when the master switch Shutoff on the main burner is off RF Remote Receiver Push the RF receiver On Off button on the control board RF OFF On Off Beep once for ON and beep twice for OFF Learn Re...

Page 44: ...N Flashes every 1 sec for 10 sec AC Power On GREEN solid Pressure Switch Failed Power Vent only One RED every 2 sec until manual reset Self Diagnostics Chart The Command Center has a self diagnostic L...

Page 45: ...ax CDV42 CDV47 30 grams max 12 grams max FP2297 remove glass Figure 54 Removing Glass Frame CDVR Series Shown Glass Frame Clamps 2 on 33 36 Models 3 on 42 47 Models FP2297 CAUTION Eachclamphasaquicksp...

Page 46: ...Rest the narrow end of the top left log behind the center vertical grate bar Figure 56 Log Placement Top Left Log 3 Top Right Log 2 Rear Log 1 Left Vertical Grate Bar Right Vertical Grate Bar Center V...

Page 47: ...uum Burner Flame The flames from the burner should be visually checked as soon as the heater is installed and periodically during normal operation In normal operation at full rate and after operating...

Page 48: ...materi als may be used Handle glass door with care to avoid striking or scratch ing it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Fil...

Page 49: ...e thermocouple connection at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter lead...

Page 50: ...ame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe sec tion B Check horizontal venting piping is running upward 1 4 per foot Do not run the pipe lev...

Page 51: ...ifies blocked B Check electrical connections between module and pilot operator on gas control C Check for 24VAC across PV MVPV terminals If voltage is correct replace gas control If voltage is not cor...

Page 52: ...ough Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Chec...

Page 53: ...CDVSC7 CDV7 Series Gas Fireplace 69D3011 53 replacement parts firebox components 1 4 2 3 6 6 5 CDVR Series 5 CDVT Series 6 6 12 9 7 10 11 13...

Page 54: ...ebrick Right Left 2 26D7068K 26D7068K 69D0042K 69D0042K 69D0042K 69D0042K 69D0042K 69D0042K Cottage Clay 6b Firebrick Right Left 2 20300900K Cottage Clay CDVR33SC7 117 ONLY 6a Firebrick Right Left 2 5...

Page 55: ...CDVSC7 CDV7 Series Gas Fireplace 69D3011 55 replacement parts Standing Pilot Millivolt control 1 2C 2I 2T 2 4 5 6 3 8 9 7 10 11 12 13 14 693011 CDV millivolt parts...

Page 56: ...1D0048 41D0048 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 7 Injector 1 58D0371 69D0226 59D0062 69D0079 20H3155 33D4046 20H3155 33...

Page 57: ...8 41D0048 6 Injector 1 58D0371 69D0226 59D0062 69D0079 20H3155 33D4046 20H3155 33D4046 7 Burner Assembly 1 54D0200 54D0200 54D0001 54D0001 54D0329 54D0329 54D0329 54D0329 8 Venturi 1 69D1119 69D1026 6...

Page 58: ...CDVSC7 CDV7 Series Gas Fireplace 58 69D3011 REPLACEMENT PARTS 1 2 3 4 20 5 6 7 8 9 13 14 15 16 17 693011 cdvrt7 SC parts 12 SIGNATURE COMMAND SYSTEM...

Page 59: ...ire Valve Control not shown 1 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 11 Wire Command Ctr Control Box 2 1 80D0008 80D0008 80D0008 80D0008 80D0008 80D0008 80D0008 80D0008 not sh...

Page 60: ...REPLACEMENT PARTS Item Description CDVR33SC117 CDVR33 V E 7 CDV R T 36 V E SC 7 CDV R T 42 V E SC 7 CDV R T 47 V E SC 7 1 Rear Log 20301202 54D0121 54D0181 54D0339 54D0339 2 Right Log 54D0147 54D0147...

Page 61: ...nt Pipe 4 pack 7TDVP24 4 36 Vent Pipe 7TDVP36 36 Vent Pipe 30 pack 7TDVP36 30 48 Vent Pipe 7TDVP48 48 Vent Pipe 30 pack 7TDVP48 30 Twist Lock Elbows 45 Elbow for Vertical Horizontal Offset 7TDV45 45 E...

Page 62: ...rmination Pipe 4 pack 7TDVPA 4 12 18 Adjustable Vent Length 7TDVP1218 35 64 Adjustable Vent Length 7TDVP3564 8 Vent Pipe 4 pack 7TDVP8 4 12 Vent Pipe 4 pack 7TDVP12 4 24 Vent Pipe 4 pack 7TDVP24 4 36...

Page 63: ...904 4DT 4 4D24 3 6 36 Pipe Length galvanized 46DVA 36 903 4DT 36 4D36 3 6 48 Pipe Length galvanized 46DVA 48 902 4DT 48 4D48 4 6 8Z x Pipe Extension galvanized 46DVA 08A 4DT AJ 4 6 16 Pipe Extension g...

Page 64: ...CDVSC7 CDV7 Series Gas Fireplace 64 69D3011...

Page 65: ...CDVSC7 CDV7 Series Gas Fireplace 69D3011 65...

Page 66: ...e above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please read and fo...

Page 67: ...e Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burne...

Page 68: ...R33PSC117 64 3 CDVR36PV7 53 6 CDVR36PE7 56 1 CDVR36PSC7 56 1 CDVR42PV7 68 7 CDVR42PE7 72 3 CDVR42PSC7 72 3 CDVR47PV7 67 1 CDVR47PE7 70 6 CDVR47PSC7 70 6 Efficiency Ratings Model EnerGuide Ratings Fire...

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