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SUPERCEDES

TITLE

DATE

SECTION

CINCINNATI, OHIO

MFG., INC.

CRANE OPERATION AND MAINTENANCE INSTRUCTIONS

HT40KX, HT50KX

SAFETY

Before operating this crane, read and understand these instructions, the 920612 Crane Safety
and Hazards Information Sheet, and review all safety & instruction labels on the crane.

CRANE INSPECTION

Before operating this crane, inspect for wear, damage, or oil leakage.  After the wire rope has
been run out, check for wear, kinks, and broken strands.  Check the hook and safety latch for
damage.  Correct any problems before using the crane.

CAPACITY

Before operating this crane, review the capacity charts on the sides of the boom to relate the
load to be lifted to the boom length and angle.  The boom angle is shown by a gravity arrow.

SNATCH BLOCK

If the load exceeds 3000 lbs.-HT40KX or 4000 lbs.-HT50KX or if reduced winching speed for
better control of smaller loads is required, use the snatch block to rig the crane for two part line
operation.

CONTROLS

This crane is operated by a remote control pendant.  The pendant should be unplugged and
stored in a compartment when the crane is not in use.

Before plugging the pendant in, inspect the plug, socket, cord, pendant head, and switches for
damage.  Actuate all four switches both ways to verify that they all have the same feel and
sound and that they return to the center position.

Plug the pendant into the socket on the right side of the crane and snap the strain relief tether
to the crane housing.

PTO SYSTEM

Check the hydraulic fluid level in the PTO system reservoir.  Engage PTO and set the engine
idle speed to provide the desired hydraulic flow rate per the PTO system instructions.  A lower
idle setting may be used for more delicate spotting of loads if required.

CRANE OPERATION

Use "Winch Down" to release tension on the wire rope to unhook it from the storage tie down
position.

Use "Boom Up" to elevate the boom from the boom rest position.

Avoid repeated rapid reversals of the control switches.  This can cause the load to swing.

Check all control functions to see that they are working as described in the following section.

22345a

C200

7-17-97

8-12-99B

INSTALLATION DWG

HT40KX, HT50KX

Summary of Contents for HT50KX

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Page 3: ...5 HYDRAULIC TANK DIMENSIONS 22883 PTO INSTALLATION 22913 COMPARTMENT DRAWING 22245 WIRE ROPE INSTALLATION SECTION 400 REPLACEMENT PARTS 22987 HT40 50KX CRANE REPLACEMENT PARTS DRAWING 22988 HT40 50KX...

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Page 5: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

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Page 9: ...SECTION 150 SAFETY 8604150...

Page 10: ...AL REQUIREMENTS WHEN OPERATING NEAR HIGH VOLTAGE LINES THIS SIGN IS PLACED ON THE CONTROL PENDANT SIDE OF BOOM REQUIRED MINIMUM CLEARANCES REFERRED TO ON SIGN NO 15401 REQUIRED CLEARANCES FROM OVERHEA...

Page 11: ...YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WORK RULES AND APPLICABLE GOVERNMENT REGULATIONS AN UNTRAINED OPERATOR SUBJECTS HIM...

Page 12: ...I19217 C150 10 17 97A 5 26 98B INSTALLATION DWG HT CRANES SUPERCEDES TITLE DATE SECTION WINCH SAFETY WARNINGS CINCINNATI OHIO MFG INC...

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Page 18: ...SECTION 200 INSTALLATION 7607200A...

Page 19: ...always reach the storage and travel position by rotating one way or the other HYDRAULIC CONNECTIONS The crane is furnished with a pressure return and a case drain hose that come down through the cente...

Page 20: ...r lines and hoses are as follows RESERVOIR The PTO reservoir should have a capacity of 10 gallons non proportional or 25 gallons proportional fitted with 100 mesh suction screen 10 micron return line...

Page 21: ...crane is operated by a remote control pendant The pendant should be unplugged and stored in a compartment when the crane is not in use Before plugging the pendant in inspect the plug socket cord pend...

Page 22: ...rial numbers 80157 HT40 serial numbers 84092 and HT50 serial numbers 85086 and below the Overload system is inoperative if the boom elevation is at the bottom or top limit of travel To relieve this co...

Page 23: ...es only periodic lubrication As a standard procedure this can be done at the time the vehicle is serviced The winch planetary gearbox lube should be maintained at the level plug To ensure optimal winc...

Page 24: ...perate in manual override mode 1 Override the proportional valve by turning the red stem on the valve as stated below For override operation rotate stem clockwise the farther the stem is turned the fa...

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Page 29: ...TWO BLOCK WEIGHT STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH AND THROUGH WEDGE POCKET AS SHOWN IN FIG 1 CAUTION IF THE WIRE ROPE IS NOT INSTALLED FOR THE CORRECT DRUM ROTATION THE WINCH...

Page 30: ...SECTION 400 PARTS 7607400A...

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Page 32: ...00 LB SINGLE LINE HT40KX NON PROP 11 22829 WINCH 3000 LB SINGLE LINE HT40KX PROP 12 22909 WINCH 4000 LB SINGLE LINE HT50KX NON PROP 13 22830 WINCH 4000 LB SINGLE LINE HT50KX PROP 14 15 19177 HYDRAULIC...

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Page 39: ...10MO VALVE BLOCK WU WD 19 H6801 1212 HYD ELBOW FITTING 12MO 12MJ 90 EXTRA LONG DROP VALVE RETURN OUT 20 FF6400 0610 REDUCER EXPANDER 6OFS 10MO ROTATION MOTOR 21 FF6801 0808 ELBOW 8OFS 8MO WINCH MOTOR...

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Page 49: ...ARGE 8 15401 1 UNLAWFULTOOPERATEDECAL 9 22352 1 1 HT50KXBOOMCAPACITYDECAL RIGHT 10 22352 2 1 HT50KXBOOMCAPACITYDECAL LEFT 11 19747 2 HT50KXDECAL 12 15392 1 DANGERELECTROCUTIONHAZZARDDECAL 13 15391 1 C...

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Page 52: ...laim number Venturo requires the model and serial number Only authorized Venturo Dis tributors can perform warranty For the name and address of your local Venturo Distributor call the Warranty Claim D...

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