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VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C400

RPLCMT PART LIST - 27198

ET25/30KX

01-06-20A

DATE

SECTION

SUPERSEDES

TITLE

09-04-19

24401

REPLACEMENT PARTS LIST - 27198 BOOM

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Summary of Contents for ET25KX

Page 1: ...Powered Single Stage Boom Extension 16 20 ft Manual Pullout Boom Extension Optional Proportional Controls ET25KXX P 5 000 lbs Electric Telescopic Service Crane 10 16 20 ft Powered Dual Stage Boom Exte...

Page 2: ...BOOM SINGLE STAGE 24406 REPLACEMENT HARDWARE LIST 27198 BOOM SINGLE STAGE 24402 REPLACEMENT PARTS DWG 28301 BOOM DUAL STAGE 24403 REPLACEMENT PARTS LIST 28301 BOOM DUAL STAGE 24404 REPLACEMENT HARDWAR...

Page 3: ...TFDUJPO 100 DESCRIPTION SPECIFICATIONS 7607100B...

Page 4: ...RAULICBOOMEXTENSION RETRACTION 5FTSTROKE 25 CONTINUOUS REMOTECONTROLPENDANT 14 ft Straight Cord with Four Environmentally Sealed Toggle Switches Protected by a Guard MASTERDISCONNECTSWITCH OUTRIGGERSA...

Page 5: ...ty over all functions Winch Down can be operated with any other single function Hydraulic functions Rotation Right Rotation Left Boom Up Boom Down Boom Out and Boom In are designed to function one at...

Page 6: ...4 21 5 5 8 5 16 DIA WIRE ROPE 80 FT LONG LOAD BLOCK WITH SAFETY HOOK WARNING THESE PRODUCTS ARE NOT PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT...

Page 7: ...4 21 5 5 8 5 16 DIA WIRE ROPE 80 FT LONG LOAD BLOCK WITH SAFETY HOOK WARNING THESE PRODUCTS ARE NOT PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT...

Page 8: ......

Page 9: ...NDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 2500 LBS 2 PART LINE FOR LOADS OF 2500 LBS AND GREATER WEIGHT OF LOAD...

Page 10: ......

Page 11: ...TFDUJPO 150 SAFETY 8604150...

Page 12: ...AZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVIC...

Page 13: ...AD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY...

Page 14: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 15: ...AIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT...

Page 16: ...s lifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THI...

Page 17: ...T Near pendant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL GREASE FUNCT...

Page 18: ...e manual override ports QUANTITY 1 each PLACEMENT Left side of housing PART NO 23188 DECAL MANUAL OVERRIDE DECAL FUNCTION To show the manual override ports QUANTITY 1 each PLACEMENT Right side of hous...

Page 19: ...0 1625 1300 1450 3550 2225 1 7 7 5 5 0 0 0 3 1 5 0 2 5 0 0 5 0 0 0 5 0 0 0 4 8 2 5 1800 2600 2900 ET HT25K X 10 20 23132 2 10 FT BOOM A N G L E NOTE L I F T I N G C C A P A I T Y L B S BOOM EXTENSION...

Page 20: ......

Page 21: ...TFDUJPO 200 JOTUBMMBUJPO 7607200B...

Page 22: ...MPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET12KXP ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMM...

Page 23: ...IREMENTS 160 MINUTES RESERVE CAPACITY 102 PLATES 105 AMP HR 12 VOLT AUXILIARY BATTERY REQUIREMENTS SEE MINIMUM WIRE GAUGE AND BATTERY SIZE NOTE OPERATING WITH THE VEHICLE BATTERY ONLY IS PERMISSIBLE B...

Page 24: ...st Weight weighing a minimum of 1471 lbs includes load block weight of 34 lbs to a maximum of 1515 lbs 6 Position the boom level and fully retracted 7 Referring to the Stability Chart drawing 20907 ro...

Page 25: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 26: ...LY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1...

Page 27: ...TFDUJPO 300 NBJOUFOBODF TFSWJDF 7607300B...

Page 28: ...ire Rope and Hook D C Check Torque of bolts 09 03 19 LUBRICATION MAINTENANCE CHART Use Dextron III ATF or ISO Grade AW 46 for Ambient Temperatures Use ISO Grade 68 or Equivalent for Ambient Temperatur...

Page 29: ...AL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL...

Page 30: ...ET HT25 30KX 03 12 20C DATE SECTION SUPERSEDES TITLE 05 09 16B 23228 LOAD BLOCK ASSEMBLY WIRE ROPE 5 16 DIA 80 LONG GAC 7X19 XIP RHRL IWRC SB 9800 LBS P N 27668 5 16 80 D C AA LOAD BLOCK HOOK RATING 3...

Page 31: ...RIGHT DOWN DOWN LEFT WINCH E ROTATION P O C W E R Y M E R G E N HORN S T O P 21991 RR MANUAL OVERRIDE BU 23188 BO ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING IT IS RECOMMENDED TO RE...

Page 32: ...GHT DOWN IN DOWN LEFT BOOM WINCH BOOM ROTATE HORN S T N E P O Y C G R E M E PO T S Y C N E G R E M E BATT POWER 22158 23188 OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION...

Page 33: ...TFDUJPO 400 QBSUT 7607400B...

Page 34: ...O C400 RPLCMT PARTS DWG MECH ET25 30 36KX P SERIES 05 18 21C DATE SECTION SUPERSEDES TITLE 08 24 20B 24392 A B C A B C 1 2 3 4 5 6 7 8 9 12 10 13 15 14 16 17 18 19 2 21 22 23 25 26 27 28 29 30 31 32 3...

Page 35: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PARTS LIST MECH ET25KX P SERIES CRANES 05 18 21C DATE SECTION SUPERSEDES TITLE 08 24 20B 24393 REPLACEMENT PARTS LIST ET25KX P MECH...

Page 36: ...HIO C400 RPLCMT HW DWG MECH ET25 30 36KX P SERIES 05 18 21A DATE SECTION SUPERSEDES TITLE 08 27 19 24396 A B C A B C 2 1 4 3 6 5 9 8 10 11 15 12 13 14 16 17 18 21 19 20 6 1 7 18 16 17 8 25 7 22 24 23...

Page 37: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST MECH ET25 30 36KX P SERIES 05 18 21A DATE SECTION SUPERSEDES TITLE 09 03 19 24397 REPLACEMENT H W LIST ET25 30 36KX P MECH...

Page 38: ...LLC CINCINNATI OHIO C400 RPLCMNT PARTS DWG 27198 BOOM ET25 30KX 01 06 20A DATE SECTION SUPERSEDES TITLE 24400 08 27 19 A B C A B C 1 4 2 3 6 5 9 8 7 10 11 12 13 15 16 17 19 18 20 14 26 30 32 31 E E 2...

Page 39: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PART LIST 27198 ET25 30KX 01 06 20A DATE SECTION SUPERSEDES TITLE 09 04 19 24401 REPLACEMENT PARTS LIST 27198 BOOM...

Page 40: ...LLC CINCINNATI OHIO C400 RPLCMNT HARDWARE DWG 27198 BOOM ET25 30KX 01 06 20A DATE SECTION SUPERSEDES TITLE 24398 08 27 19 A B C D A B C E E 1 2 3 4 6 5 8 7 7 3 19 4 20 4 20 21 22 22 23 23 18 24 D 9 10...

Page 41: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST 27198 BOOM ET25 30KX SERIES CRANES 01 06 20A DATE SECTION SUPERSEDES TITLE 09 09 19 24406 REPLACEMENT HARDWARE LIST 27198 BOOM...

Page 42: ...NNATI OHIO C400 REPLACEMENT PARTS DWG 28301 BOOM ET25 30 36KX SERIES CRANES 02 08 21B DATE SECTION SUPERSEDES TITLE 24402 01 08 20A A B C D D C A 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 30...

Page 43: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PART LIST 28301 ET25 30 36KX SERIES 02 08 21B DATE SECTION SUPERSEDES TITLE 01 08 20A 24403 REPLACEMENT PARTS LIST 28301 BOOM...

Page 44: ...C CINCINNATI OHIO C400 RPLCMNT HARDWARE DWG 28301 BOOM ET25 30 36KX 02 08 21B DATE SECTION SUPERSEDES TITLE 24404 01 08 20A A C D D C A 1 2 5 6 8 7 4 20 4 20 21 22 24 17 18 23 B 20 25 26 27 B 17 18 13...

Page 45: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST 28301 BOOM ET25 30 36KX SERIES CRANES 02 08 21B DATE SECTION SUPERSEDES TITLE 01 08 20A 24405 REPLACEMENT HARDWARE LIST 28301 BOOM...

Page 46: ...lock on the open stowage hook under the primary boom 4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertia...

Page 47: ...OLLOW THE LIVE LOAD WORK LIGHT TOGGLE 22476 FROM INSIDE A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 21258 F M F M F M 22254 RED200AB TO CIRCUIT BREAKER 1 2 3 N C COM N O 22254 BLK280AO PI...

Page 48: ...ET25 30 36KX P 01 07 20 DATE SECTION SUPERSEDES TITLE 28302 23154 4 ELECTRICAL COMPONENT ASSEMBLY 17600 MAIN CONTACTOR 16011 VOLTAGE STABILIZER 22739 RELAY 21157 WINCH CONTACTOR 23826 HINGE 19187 04...

Page 49: ...ECTRICAL COMPONENTS PANEL 02 02 21B 04 07 21C 21614 VALVE BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG 22254...

Page 50: ...4 4 ELECTRICAL COMPONENTS PANEL 02 02 21B 04 07 21C 26479 VALVE BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG...

Page 51: ...CTION DATE SUPERSEDES TITLE ET6 8 12 16 18 25 30 36K X C400 03 29 19A 04 27 18 16780 REPLACEMENT PARTS 21292 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO Single 2 Pole Slip ring Replacement Parts 1 of...

Page 52: ...ET20 000 ET20K X CRANES 11 2 3 4 5 6 7 9 10 12 15 16 17 18 1 13 14 8 1 2 TORQUE TO 15 FT LBS 3 LOCTITE 242 BLUE TORQUE TO 30 FT LBS FOR QUILL APPLICATIONS 1 2 3 LOCTITE 242 BLUE 4 4 STRETCH RUBBER WA...

Page 53: ...LUG HOUSING NOTE 2 STOW OR CUT BACK UNUSED WIRES 8 7 6 5 4 3 2 1 ITEM 1 1 1 1 1 3 1 QTY 22156 22155 22135 22472 22471 22152 22081 PART NO SWITCH E STOP SWITCH PUSHBUTTON HORN KIT REPLACEMENT CORD ASSY...

Page 54: ...REEN E STOP RED BLACK 16 PIN PLUG ASSY INSIDE VIEW OF PENDANT CONTROL W REAR COVER REMOVED LEFT RIGHT ROTATE UP DOWN BOOM UP DOWN WINCH BOOM OUT IN HORN E STOP GREEN BLACK CABLE 2 HORN HORN S T N E P...

Page 55: ...VER REMOVED LEFT RIGHT ROTATION UP DOWN EXTENSION UP DOWN WINCH ELEVATION OUT IN 1 2 HORN E STOP OUTPUT YELLOW RED 15 12V RED 16 JUMPER COMMON P O W E R E M E R G E N C Y S T O P HORN YELLOW RED HORN...

Page 56: ...UT BOOM IN BOOM UP BOOM DOWN PRESSURE RETURN RR RL BO BI BU PR RE BD BI BO FF6400 0606 2 PLACES FF6400 0606 8 PLACES 27347 BI 27349 BD 27344 RL 27347 BO 27349 BU 27344 RR 27346 PR RE SECTION VIEW A A...

Page 57: ...FF6400 0606 2 PLACES SECTION VIEW A A RE PR 27346 27349 BU 27349 BD BI BO 27347 27347 20893 FF6802 0606 H6805 0404 MUST USE ELBOW FOR PRESSURE SWITCH FF6400 0610 A A LEFT SIDE RIGHT SIDE PROPORTIONAL...

Page 58: ...ERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW...

Page 59: ...B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW P TO F E TO T C400 HYDRAULI...

Page 60: ...EXTENSION CYLINDER C400 ET HT25 30KX 01 07 14A DATE SECTION SUPERSEDES TITLE 21879 08 20 09 MANUFACTURING INC CINCINNATI OHIO SEAL KIT P N 19887 20893 COUNTERBALANCE VALVE 20061 EXTENSION CYLINDER...

Page 61: ...COUNTERBALANCE VALVE VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 EXTENSION CYLINDER DUAL STAGE ET25 36KX HT25 30 SERIES CRANES 03 08 17B DATE SECTION SUPERSEDES TITLE 21860 04 30 09A 21753 DUAL...

Page 62: ......

Page 63: ...ARTS DC3000 400 ET25 30 36K X 6 30 05A 5 1 13B DATE SECTION SUPERSEDES TITLE 21053 MANUFACTURING INC CINCINNATI OHIO 21051 MOTOR 19813 WINCH REPLACEMENT PARTS 21979 BRAKE ASSY HNUT 04414 HEX NUT WIRE...

Page 64: ......

Page 65: ...ANUAL OVERRIDE 23188 CAUTION 15390 DANGER NOT PASSENGER LIFT 15391 DANGER ELEC HAZARD 15392 D A N G E R UNLA WFUL TO OP ER ATE THI S EQ UIP MEN T WITHIN 20 FEET OF HIGH VOLTAGE LINES OF 350 000 VOLTS...

Page 66: ...TURO INDUSTRIES LLC CINCINNATI OHIO 21866 FIELD SERVICE LABEL KIT ET36KX 21863 FIELD SERVICE LABEL KIT ET30KX 21898 FIELD SERVICE LABEL KIT ET25KX APPLICABLE SERIAL NUMBERS 125000 CURRENT APPLICABLE S...

Page 67: ...08 04 20A 09 16 19 FIELD SERVICE LABEL KIT 24417 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 24442 FIELD SERVICE LABEL KIT ET36KXP 24441 FIELD SERVICE LABEL KIT ET30KXP 24440 FIELD SERVICE LABEL KIT...

Page 68: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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