Venturo ET12KXP-16 Owner'S Manual Download

Page: 3 / 64

SECTION

DATE

SUPERSEDES

TITLE

ET12KXP-16' (EGAADC-P0*0)

02-11-21E

01-26-21D

TABLE OF CONTENTS

23770

Venco Venturo Industries LLC

Cincinnati, Ohio

TABLE OF CONTENTS

ET12KXP, 9.5'-16' (EGAADC-P0*0) OWNER'S MANUAL

SECTION 100

DESCRIPTION & SPECIFICATIONS

23771

INSTALLATION DIMENSIONS; 9 - 16' BOOM

21592

21571 MOUNTING DIMENSIONS, ET6-18 SERIES CRANES

23772

CAPACITY CHART; ET12KXP, 9 - 16' BOOM

16941

TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON TOP OF SERVICE BODY

21594

21571 MOUNTING PEDESTAL

22686

18500-CD MANUAL STABILIZER

13509

13500 MANUAL STABILIZER

I23960

23960 MANUAL STABILIZER

SECTION 150

SAFETY

850711

SAFETY & HAZARDS - GENERAL

850712

SAFETY & HAZARDS - CONTINUED

15394

VEHICLE & CRANE ELECTRIC HAZARD INFORMATION

21353

SAFETY DECALS

21354

DECALS FOR ET CRANES

23773

ADDITIONAL DECALS

23774

CAPACITY / PROPORTIONAL / MODEL DECALS

SECTION 200

INSTALLATION

711105

CABLE & BATTERY REQUIREMENTS - ET & HT CRANES

15660

CABLE & BATTERY INSTALLATION DRAWING

20906-12P

STABILITY TESTING; ET12KXP

20907

STABILITY CHART

22245

WIRE ROPE INSTALLATION

20872

ADJUSTABLE BOOM REST

SECTION 300

MAINTENANCE & SERVICE

900530A

OPERATION & MAINTENANCE INSTRUCTIONS

900530B

OPERATION & MAINTENANCE INSTRUCTIONS

900530C

OPERATION & MAINTENANCE INSTRUCTIONS

21306

LUBRICATION & MAINTENANCE CHART

19963

MINIMUM VOLTAGE TEST

23225

WIRE ROPE & HOOK SPECIFICATIONS

23775

MANUAL OVERRIDE INSTRUCTIONS, ET12KXP

SECTION 400

REPLACEMENT PARTS

23776

REPLACEMENT PARTS DRAWING; ET12KXP

23777

REPLACEMENT PARTS LIST; ET12KXP

23778

REPLACEMENT FASTENERS DRAWING; ET12KXP

23779

REPLACEMENT FASTENERS LIST; ET12KXP

23780

REPLACEMENT PARTS DRAWING; 23700 BOOM ASSEMBLY

23781

REPLACEMENT PARTS LIST; 23700 BOOM ASSEMBLY

23782

REPLACEMENT FASTENERS DRAWING; 23700 BOOM ASSEMBLY

23783

REPLACEMENT FASTENERS LIST; 23700 BOOM ASSEMBLY

21600

21515 ELECTRICAL COMPONENT ASSEMBLY

26524

WIRING DIAGRAM, ET12KXP-16' SERIES CRANES

23784

REPLACEMENT HYDRAULIC COMPONENTS; ET12KXP

23785

HYDRAULIC SYSTEM DIAGRAM; ET12KXP

21292

REPLACEMENT PARTS LIST; 16780 SINGLE / 2-POLE SLIP RING

21293

REPLACEMENT PARTS DRAWING; 16780 SINGLE / 2-POLE SLIP RING

28199

WORK LIGHT INSTALLATION INSTRUCTIONS; COMPACT A2B MOUNT

23786

REPLACEMENT PARTS DRAWING; 22158 RADIO

23073

REPLACEMENT PARTS DWG & LIST; 21988 PENDANT

21741

21556 WINCH REPLACEMENT PARTS DRAWING / LIST

23787

REPLACEMENT PARTS DRAWING / LIST; 26489 HYDRAULIC POWER UNIT

21973

21735 SLEWING REPLACEMENT PARTS DRAWING

22689

18500-CD STABILIZER REPLACEMENT PARTS DRAWING / LIST

23424

DECAL PLACEMENT

23422

FIELD SERVICE LABEL KIT; 23417 (ET12KXP)

Summary of Contents for ET12KXP-16

Page 1: ...P 16 Included in this manual ET12KXP 16 3 500 lbs Electric Telescopic Service Crane 9 16 ft Powered Single Stage Boom Extension Proportional Controls VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE CINCINNATI OHIO 45241 800 226 2238 This manual also available online at www venturo com ...

Page 2: ......

Page 3: ...ENANCE INSTRUCTIONS 900530C OPERATION MAINTENANCE INSTRUCTIONS 21306 LUBRICATION MAINTENANCE CHART 19963 MINIMUM VOLTAGE TEST 23225 WIRE ROPE HOOK SPECIFICATIONS 23775 MANUAL OVERRIDE INSTRUCTIONS ET12KXP SECTION 400 REPLACEMENT PARTS 23776 REPLACEMENT PARTS DRAWING ET12KXP 23777 REPLACEMENT PARTS LIST ET12KXP 23778 REPLACEMENT FASTENERS DRAWING ET12KXP 23779 REPLACEMENT FASTENERS LIST ET12KXP 237...

Page 4: ......

Page 5: ...TFDUJPO 100 EFTDSJQUJPO TQFDJGJDBUJPOT 7607100B ...

Page 6: ...16 110 1 2 191 3 4 123 1 2 198 3 4 126 1 2 OAL 30 1 4 CG APPROX R14 3 4 SWING RADIUS 10 3 4 14 12 14 12 10 26 3 4 C L BOOM ANGLE CAPACITY INDICATOR 1 4 WIREROPE 65 LENGTH HOOK WITH SAFETY LATCH LOAD BLOCK FOR TWO PART LINE OPERATION WARNING THESE PRODUCTS ARE NOT PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT PERSONNEL ...

Page 7: ... 21571 BASE MNTNG DIMS 21592 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO CENTERS SHOWN FOR 4x 5 8 DIA GRADE 8 MOUNTING BOLTS NOT FURNISHED TORQUE TO 200 FT LBS 14 14 7 7 HOLE LOCATION FOR BATTERY CABLE ROUTING BASE PLATE 1 TYP 12 TYP Ø3 1 2 1 TYP 21571 MOUNTING HOLE TEMPLATE ...

Page 8: ...0 11 12 13 14 15 16 17 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 1750 LBS 2 PART LINE FOR LOADS OF 1750 AND GREATER WEIGHT OF LOAD BLOCK 24 LBS 75 60 45 30 15 0 1250 750 1300 1425 1750 2450 3500 775 850 1050 1475 2800 ET12KXP 9 16 BOOM CRANE SERIAL NUMBER _...

Page 9: ...COMMEDED MATERIAL SIZE 1 TOP PLATE STEEL PLATE 2 CORNER POST 3 x 3 x 1 4 STEEL ANGLE 3 SHEAR WEB 12 Ga 4 STABILIZER REINFORCEMENT PLATE 3 16 THICK STEEL PLATE 5 GUSSET 1 4 x 4 H R STEEL NOT SHOWN IT IS THE SOLE RESPONSIBILITY OF THE INSTALLER TO INSURE THAT THE TOTAL STRUCTURE OF CRANE TRUCK AND STABILIZERS ARE STRUCTURALLY SOUND AND THAT THE COMPLETED VEHICLE HAS SUFFICIENT STABILITY AGAINST OVER...

Page 10: ...ERIES CRANES C100 03 08 19D 11 20 14C 21571 MNTNG PEDESTAL 21594 10 SQUARE 14 SQUARE DASH NUMBER SPECIFIES HEIGHT Ø3 17 32 14 Ø17 21 32 DIA 4 PLCS FOR 5 8 GD 8 BOLTS 14 21571 XX MOUNTING PEDESTAL VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO ...

Page 11: ...I OHIO 6 97 5 8 126 1 8 EXTENDED WITH 28 1 2 PULLOUT 94 7 8 3 1 2 31 1 8 TO 47 1 8 EXTENDED 2 1 8 TO 18 1 8 RETRACTED 15 1 2 CRANK ADJ 13 1 2 PIN ADJ NOTE CROSSTUBE IS 3 1 2 X 3 1 2 25 16 RANGE ADJUSTABLE AT INSTALLATION CRANK DOWN LEG IS SHIPPED LOOSE AND MUST BE WELDED IN THE DESIRED POSITION 28 1 2 MANUAL PULLOUT WITH PIN LOCK ...

Page 12: ...OTTER SERVICE BODY STABILIZER EXTENDS AND RETRACTS IN INCREMENTS OF 11 16 TYPICAL INSTALLATION OF MANUAL STABILIZER ON VEHICLE WITH SERVICE BODY 6 3 8 DIA BOLT HOLES 6 5 16 DIA 13500 STABILIZER WARNING D These products are not for use with passenger lifts They are not designed or intended to be used with devices that lift support or otherwise transport personnel ...

Page 13: ...POSITION RETRACTED 5 8 DIA LOCKING PIN WITH HAIRPIN COTTER 3 x 3 TUBING 2 1 2 x 2 1 2 TUBING 5 SCREW ADJUSTMENT 7 15 16 6 1 3 16 7 WARNING D THESE PRODUCTS ARE NOT FOR USE WITH PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED WITH DEVICES THAT LIFT SUPPORT OR OTHERWISE TRANSPORT PERSONNEL TYPICAL SHORT STABILIZER INSTALLATION TYPICAL LONG STABILIZER INSTALLATION STEP BUMPER TRUCK FLOOR...

Page 14: ......

Page 15: ...SECTION 150 SAFETY 8604150 ...

Page 16: ...HAZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE LOAD LINE OR LOAD AND...

Page 17: ...OAD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY RAISING BOOM AGAINST UP LIMIT STOP NOTICE WARRANTY VOID IF DISCONNECTED THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR DO NOT DISCONNECT THIS...

Page 18: ...t feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with respect to electrical power transmission and distribution NOTE ENVIRONMENTAL CONDITIONS SUCH AS FOG SMOKE OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES Over 1000 as established by the utility own...

Page 19: ...TAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR YOU MUST MAINTAIN A CLEARANCE OR AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE LOAD LINE OR LOAD AND ANY ELECTRICAL LINE OR APPARATUS CARRYING...

Page 20: ...NT Near pendant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL GREASE FUNCTION To show the operator where to apply grease QUANTITY Varies PLACEMENT Near grease fittings 14473 2 D GREASE 13397 E Retract All Cylinders Prior to Servicing AW46 or DEXRON III ATF OIL LEVEL UNPLUG...

Page 21: ...rride ports QUANTITY 1 PLACEMENT Right side of housing VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO WEIGHT 24 lbs RATED CAPACITY 3 500 lbs LOAD BLOCK SPECIFICATIONS WARNING 1 PART LINE FOR LOADS LESS THAN 1 750 LBS 2 PART LINE FOR LOADS 1 750 LBS GREATER 27007 04a BI BU RR MANUAL OVERRIDE 23421 BO BD RL MANUAL OVERRIDE 23420 OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSIT...

Page 22: ...ENT One on each side of boom PART NO 23415 RIGHT DECAL CRANE CAPACITY FUNCTION To show the operator the operating capacities of crane QUANTITY 1 PLACEMENT One on right side of boom L I F T I N C P A L B S NOTE OVER 1750 LBS FOR LOADS LOAD BLOCK USE BOOM A N G L LENGTH EXTENSION BOOM FT 16 9 5 23414 9 5 16 BOOM ET12KXP 7 5 6 0 4 5 30 15 0 1 0 5 0 850 775 750 E T A C I Y G FT 1425 1300 2 8 0 0 3 5 0...

Page 23: ...SECTION 200 INSTALLATION 7607200A ...

Page 24: ...KMPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET12KXP ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMMENDED 2 2 1 0 00 NOT RECOMMENDED SEE DRAWING 15660 FOR CABLE AND BATTERY REQUIREMENTS 12 VOLT AUXILIARY BATTERY REQUIREMENTS CCA A RC MIN 350 100 450 100 550 150 INCLUDES GROUND CABLE CCA COLD CRANKI...

Page 25: ...UIREMENTS 160 MINUTES RESERVE CAPACITY 102 PLATES 105 AMP HR 12 VOLT AUXILIARY BATTERY REQUIREMENTS SEE MINIMUM WIRE GAUGE AND BATTERY SIZE NOTE OPERATING WITH THE VEHICLE BATTERY ONLY IS PERMISSIBLE BUT NOT RECOMMENDED VENTURO CABLE 5 16 x 1 1 2 BOLT ORIGINAL CABLE GROUND CRANE TO TRUCK FRAME RECOMMENDED BATTERY TERMINAL ATTACHMENT BATTERY POST CRANE NOTE ALSO SEE DRAWING 711105 FOR ADDITIONAL IN...

Page 26: ...t Weight weighing a minimum of 882 lbs includes load block weight of 24 lbs to a maximum of 1200 lbs 6 Position the boom level and fully retracted 7 Referring to the Stability Chart drawing 20907 rotate the crane to a position between 1 and 2 o clock truck cab is facing 12 o clock to begin testing 8 Use the winch to lift the Test Weight DO NOT allow the weight to be more than 6 off the ground at a...

Page 27: ...CINCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L I F T I N G P E R M I T T E D I N T H I S A R E A ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZONE 7 ZONE 8 ZONE 9 ZONE 10 ...

Page 28: ...BLY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1 CAUTION D IF THE WIRE ROPE IS NOT INSTALLED FOR THE CORRECT DRUM ROTATION THE WINCH BRAKE VALVE WILL NOT HOLD THE LOAD CAUTION D THERE MUST ALWAYS BE AT LEAST 5 DEAD WRAPS OF WIRE ROPE ON THE WINCH D...

Page 29: ...ING C200 ET6 8 12K X 12 26 13A DATE SECTION SUPERSEDES TITLE 20872 03 06 07 MANUFACTURING INC CINCINNATI OHIO 21440 ADJUSTABLE BOOM REST 10 9 9 10 MINIMUM HEIGHT 13 MAXIMUM HEIGHT 19 MOUNTING SURFACE TO TOP OF BASE PAD ...

Page 30: ......

Page 31: ...SECTION 300 MAINTENANCE SERVICE 7607300A ...

Page 32: ... for the ET12 Series or if reduced winching speed for better control of smaller loads is required use the load block to rig the crane for two part line operation Refer to your crane s MAXIMUM LOAD CAPACITY page within this manual CONTROLS This crane is operated by a remote control pendant The pendant should be unplugged and stored in a compartment or the cab when the crane is not in use Before plu...

Page 33: ...M IN have priority over ROTATION d BOOM DOWN and WINCH DOWN can be operated with any function TRIGGER ET12KXP Only Varies the flow rate delivered to the crane valve The farther the trigger is pulled the faster the selected crane function operates OVERLOAD SENSING SYSTEM This crane is equipped with an Overload Sensing System If the capacity of the crane is exceeded the Winch Up Boom Down and Boom O...

Page 34: ...The center of the crane should be positioned close enough to the job so that it can be operated at a reach that puts the load within the rated capacity of the crane 3 Set the vehicle parking brake and put the vehicle transmission in park automatic transmission or low gear manual transmission unless the engine is to be left running 4 Deploy the stabilizers to stabilize the vehicle against rocking o...

Page 35: ...WASH THIS CRANE WITH CHEMICAL PRODUCTS OR HIGH PRESSURE WATER JETS AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO ELECTRICAL OR SLEWING RING COMPONENTS Use Dextron ATF for Ambient Temperatures Between 22 F and 30 F Use ISO Viscosity Grade 68 or Equivalent for Ambient Temperatures Between 10 F and 125 F Time of Truck Service and as required by changes in the ambient temperature ra...

Page 36: ...CAL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL OPEN VOLTAGE AT MOTOR TERMINAL WHEN OPERATING AGAINST RELIEF VALVE SHOULD BE A MINMUM OF 9 VOLTS BOOM ELEVATING ELECTRIC HYDRAULIC POWER UNIT MINIMUM VOLTAGE TEST ...

Page 37: ...50 LONG GAC 7X19 LHRL IWRC SB 4200 LBS ET8 12K X WIRE ROPE 1 4 DIA 65 LONG GAC 7X19 IPS LHRL IWRC SB 7000 LBS WIRE ROPE HOOK RATING 1 TONNE 2205 LBS DIMENSIONS D C AA A D C B ET6K LOAD BLOCK HOOK RATING 1 5 TONNE 3307 LBS DIMENSIONS ET8 12K X LOAD BLOCK HOOK RATING 2 TONNE 4410 LBS DIMENSIONS A B C D 0 88 1 06 4 88 3 63 COLOR BRAND AA C D GOLD CROSBY 2 00 8 25 6 50 COLOR BRAND AA C D GOLD CROSBY 2...

Page 38: ...lockwise to close see figure 2 4 Power up the pendant radio 4 1 Twist EMERGENCY STOP button clockwise 5 On the crane reference the function you wish to perform using the manual override decal see figure 3 6 Using a tool with a diameter of 1 8 or smaller press the shaft inward and hold 7 Reference the functions listed on your pendant or radio see figure 6 8 Press the switch or button for the same f...

Page 39: ...SECTION 400 PARTS 7607400A ...

Page 40: ...18 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 REPLACEMENT PARTS DWG ET12KXP MECHANISM 07 31 18 DATE SECTION SUPERSEDES TITLE 23776 REFERENCE DWG 23777 FOR REPLACEMENT PARTS LIST REPLACEMENT PARTS DRAWING ET12KXP MECHANISM 25 24 23 22 21 20 ...

Page 41: ...D CONTROL VALVE 11 1 28112 COVER PLATE REAR 12 1 26479 ASSY VALVE BLOCK 3 SPOOL PROP 13 1 21556 WINCH DC1600 14 1 28114 COVER PLATE LEFT SIDE 15 1 16143 3 MOTOR COVER 2 HOLES 16 1 26489 HYDRAULIC POWER UNIT 2800 PSI 13 250 08196 17 1 28122 WELDED ASSY UNIVERSAL UPPER HSNG 18 1 23059 ASSY ELEVATION CYLINDER W COMPOSITE BEARINGS 19 1 23704 WELDMENT ELEVATION CYL PIN OUTBOARD 20 1 23703 WELDMENT ELEV...

Page 42: ...TURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT FASTENERS DWG ET12KXP MECHANISM 07 31 18 DATE SECTION SUPERSEDES TITLE 23778 REFERENCE DWG 23779 FOR REPLACEMENT PARTS LIST REPLACEMENT FASTENERS DWG ET12KXP MECHANISM 25 24 23 22 21 20 26 27 28 29 30 31 32 33 ...

Page 43: ...IGHT SIDE COVER PLATE TO HOUSING 16 LWSH 025 S LOCK WASHER 1 4 S S 2 RIGHT SIDE COVER PLATE TO HOUSING 17 HHCS02520063S HEX HEAD CAP SCREW 1 4 20 X 5 8 S S 2 REAR COVER ADAPTER PLATE TO HOUSING 18 LWSH 025 S LOCK WASHER 1 4 S S 2 REAR COVER ADAPER PLATE TO HOUSING 19 HHCS02520063S HEX HEAD CAP SCREW 1 4 20 X 5 8 S S 4 VALVE BLOCK TO ADAPTER PLATE HSNG 20 LWSH 025 S LOCK WASHER 1 4 S S 4 VALVE BLOC...

Page 44: ...RTS DWG ET12KX P 9 16 BOOM 02 08 21E DATE SECTION SUPERSEDES TITLE 23780 01 26 21D 3 2 1 5 4 8 11 10 9 13 14 22 23 21 20 24 25 18 19 17 15 16 32 31 30 26 27 28 29 REFERENCE DWG 23781 FOR REPLACEMENT PARTS LIST 12 13 20670 LOAD BLOCK ASS Y ITEMS 27 33 27469 COMPACT A2B ASS Y 6 ...

Page 45: ...OOM PAD 1 5 X 2 5 X 0 38 14 1 23709 PIN EXTENSION CYLINDER OUTBOARD 15 1 17059 4 SHEAVE AXLE 1 69 LG 0 50 SHANK 16 2 23706 CYL PIN RETAINER PLATE SEC BOOM WLDMNT 17 1 27476 1 SPACER PIVOT COMPACT A2B 0 57 LG 18 2 20536 SPACER SHEAVE 19 2 21630 SHEAVE POLY CABLE W BUSHING 20 1 27476 2 SPACER PIVOT COMPACT A2B 1 06 LG 21 1 27473 COVER PLATE COMPACT A2B 22 1 19269 CABLE CLAMP 1 4 23 1 19376 LIMIT SWI...

Page 46: ... ET12KX P 9 16 BOOM 02 08 21E DATE SECTION SUPERSEDES TITLE 23782 01 26 21D 24 19 REFERENCE DWG 23783 FOR REPLACEMENT FASTENERS LIST 1 2 4 3 5 9 7 8 6 21 19 16 15 14 13 12 11 18 17 10 22 20 23 1 25 27469 COMPACT A2B ASS Y 20670 LOAD BLOCK ASS Y ITEMS 27 33 27469 COMPACT A2B ASS Y 26 ...

Page 47: ...LE CLAMP TO COMPACT A2B WELDMENT 13 PHCS 1032038 M PAN HEAD CAP SCREW 10 32 X 3 8 ZINC SLOT 1 CABLE CLAMP TO COMPACT A2B WELDMENT 14 PHCS 0632100 PAN HEAD CAP SCREW 6 32 X 1 LG GR 5 ZINC 2 LIMIT SWITCH TO COMPACT A2B WELDMENT 15 LWSH 06 LOCK WASHER 06 GR 5 ZINC PLTD 2 LIMIT SWITCH TO COMPACT A2B WELDMENT 16 HHCS02520450 HEX HEAD CAP SCREW 1 4 20 X 4 1 2 GR 5 PLTD 3 W R GUIDE ROLLERS TO COMPACT A2B...

Page 48: ...T CONTACTOR 22739 RELAY WINCH UP BOOM UP DOWN BOOM IN OUT ROTATION INTERLOCK 19187 R TERMINAL BLOCK 4 TERMINALS 16011 VOLTAGE STABILIZER 15683 20A CIRCUIT BREAKER 21515 ELECTRICAL COMPONENT ASSEMBLY 22739 RELAY HORN OPERATOR CONTROLLED VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO MODEL STARTING S N ET6K 160000 ET8K 45000 ET8KX 73800 ET12K 61800 ET12KX 69800 ET12KXP 25C000001 ...

Page 49: ...Y 19187 06 TERMINAL STRIP 28116 JUMPER STRIP 02 02 21B 04 07 21C VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 3 0 1 0 2 5 4 3 2 I N X 0 1 0 2 5 4 3 2 I N X GROUND 20812 1 22254 BLK150GG 22254 BLK110CG 0 1 0 2 5 4 7 5 I N X 22254 RED060BC 22377 BLK RED BLK BLU GRN BLK RED 01025 4 7 5INX WHT BLK WHT BLK RED BLK RED WHT BLK 21679 21670 BLK WHT BL...

Page 50: ...O PRESSURE PORT OF HYDRAULIC POWER UNIT T O R E T U R N P O R T O F HYDRAULIC POWER UNIT FROM PRESSURE PORT OF VALVE BLOCK FROM TANK PORT OF VALVE BLOCK 23722 2 3 7 2 6 23725 2 3 7 2 5 23721 2 3 7 2 1 23723 2 3 7 2 3 23722 23726 23725 23721 23723 23724 HOSES FITTINGS KIT FITTINGS INFORMATION ITEM QTY PART NO LOCATION 1 12 FF6400 0606 VLV BLCK HPU PORTS ELEV EXT CYL PORTS 2 2 FF6400 0610 ROTATION M...

Page 51: ... PRESSURE SWITCH ELEVATION CYLINDER BD BU V4 BO RL RR S2 S2 S1 S2 S1 SV1 SV3 SV2 P T S M P A B C D E F T S1 CHEMATIC ERNERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW P TO F E TO T 23692 EXTENSION CYLINDER 1 3 2 26485 PROPORTIONAL VALVE PV08 30 BI...

Page 52: ...ECTION DATE SUPERSEDES TITLE ET6 8 12 16 18 25 30 36K X C400 03 29 19A 04 27 18 16780 REPLACEMENT PARTS 21292 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO Single 2 Pole Slip ring Replacement Parts 1 of 2 ...

Page 53: ...R ET20 000 ET20K X CRANES 11 2 3 4 5 6 7 9 10 12 15 16 17 18 1 13 14 8 1 2 TORQUE TO 15 FT LBS 3 LOCTITE 242 BLUE TORQUE TO 30 FT LBS FOR QUILL APPLICATIONS 1 2 3 LOCTITE 242 BLUE 4 4 STRETCH RUBBER WATER SHED DISC P N 27156 AROUND OUTSIDE OF THE INVERTED FLARE NUT OF CANDLESTICK AS SHOWN 5 5 ITEM 8 FIBER WASHER 5 8 I D MUST SIT DIRECTLY ON TOP OF THE INVERTED FLARE NUT ITEM 6 29 26 27 35 28 32 27...

Page 54: ...FOLLOW THE LIVE LOAD WORK LIGHT TOGGLE 22476 FROM INSIDE A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 21258 F M F M F M 22254 RED200AB TO CIRCUIT BREAKER 1 2 3 N C COM N O 22254 BLK280AO PIGTAILED FROM COM WHITE WIRE FROM CORD REEL BLACK WIRE FROM CORD REEL GREEN WIRE FROM CORD REEL M F 22254 BLK280GO CONNECTED TO GREEN WIRES TUCKED UNDERNEATH BOOM TIP WORKLIGHT OFF ON 28307 NEW F M M ...

Page 55: ...GREEN E STOP RED BLACK 16 PIN PLUG ASSY INSIDE VIEW OF PENDANT CONTROL W REAR COVER REMOVED LEFT RIGHT ROTATE UP DOWN BOOM UP DOWN WINCH BOOM OUT IN HORN E STOP GREEN BLACK CABLE 2 HORN HORN S T N E P O YC GR E M E P O T S Y C N E G R E M E BATT POWER GND BOLT BATTERY 3 7V RED BLACK CHARGER RECEPTACLE Y R G B TRIGGER CBP1 CBP15 CBP16 CBP30 ALL 26 AWG WIRES GO TO CIRCUIT BOARD CIRCUIT BOARD PINS CB...

Page 56: ...OVER REMOVED LEFT RIGHT ROTATION UP DOWN EXTENSION UP DOWN WINCH ELEVATION OUT IN 1 2 HORN E STOP OUTPUT YELLOW RED 15 12V RED 16 JUMPER COMMON P O W E R E M E R G E N C Y S T O P HORN YELLOW RED HORN 12V RED 21988 PENDANT PROP NO ENG CNTRL E STOP HORN BUTT CONNECTORS SEE NOTE 3 NOTE 1 WIRE TERMINALS TO BE INSTALLED AFTER ROUTING REPLACEMENT CORD ASSY THROUGH PENDANT HEAD AND PLUG HOUSING NOTE 2 S...

Page 57: ...LACEMENT PARTS DC1600 ET8 12K X 09 09 13B DATE SECTION SUPERSEDES TITLE 21741 05 01 13A MANUFACTURING INC CINCINNATI OHIO 21214 CABLE WEDGE WIRE ROPE ANCHOR 23133 MOTOR 21981 BRAKE ASSY 21556 WINCH REPLACEMENT PARTS ...

Page 58: ...NT PARTS ET12KXP 07 31 18 DATE SECTION SUPERSEDES TITLE 26489 HYD POWER UNIT REPLACEMENT PARTS 23787 XXXXXXXX XXXX 2800 PSI TYPICAL STAMP LOCATION 26490 MOTOR 416517 PUMP 21025 BREATHER CAP NOTE HYDRAULIC POWER UNIT SETTINGS ARE AS FOLLOWS ET12KXP PRESSURE 2800 PSI ...

Page 59: ...1218 MOTOR SEAL KIT 21735 SLEWING SYSTEM REPLACEMENT PARTS C400 SLEWING SYSTEM REPLACEMENT PARTS ET8 12K ET8 12 16 18KX 10 23 14B DATE SECTION SUPERSEDES TITLE 21973 12 27 13A VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO ...

Page 60: ... 2 3 4 5 6 7 1 1 DESCRIPTION 8 STABILIZER SECURITY PIN TUBE STABILIZER ASSEMBLY 2 2 8 HEX HEAD CAP SCREW 5 16 18 X 3 4 LONG PART NO 24981 18501 HHCS03118075 8 HNUT 03118 HEX NUT 5 16 18 8 LWSH 031 LOCKWASHER 5 16 1 18520 SPRING LOADED ASSEMBLY 1 18587 CRANKDOWN LEG ADAPTER 18586 CRANKDOWN LEG 3 4 5 6 2 1 7 3 4 5 6 2 8 18586 HANDLE 9 2 HANDLE CRAND DOWN LEG 9 9 ...

Page 61: ...A GE E LE CT RI CA L SA FE TY ORDERS 15401 14473 2 D GREASE 14473 2 UNPLUG REMOTE CONTROL PENDANT WHEN NOT IN USE 15398 F 15398 GREASE GREASE GREASE R etra ct A ll C yl inders P ri or to Se rv icing A W4 6 or D EX RON III ATF OIL LEVEL WARNING ET 12 25C 000001 BI BU RR BI BU RR MANUAL OVERRIDE 23421 23421 BO BD RL MANUAL OVERRIDE 23420 23420 BO U N LA W F U L T O O P E R A T E T H I S E Q U IP ME ...

Page 62: ...L MASTER DISCONNECT 22317 1 DECAL SHEET VENTURO COMPLIMENTARY 20927 1 DECAL CRANE SAFETY PART NO QTY DESCRIPTION 14473 2 6 DECAL GREASE 17389 2 DECAL VENTURO LOGO MEDIUM 23415 1 DECAL BOOM CAPACITY RIGHT ET12KXP 9 16 BOOM 23414 1 DECAL BOOM CAPACITY LEFT ET12KXP 9 16 BOOM 23416 2 DECAL MODEL ET12KXP 19788 1 2 DECAL PROPORTIONAL INSTALL UNDER MODEL DECAL 13397 1 DECAL OIL LEVEL 23420 1 DECAL DIRECT...

Page 63: ......

Page 64: ...rt for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before returning any product your Venturo Distributor is required to obtain a warranty claim number This number is necessary for any claim to be considered To obtain a warranty claim number Venturo requires the...

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