Ventura PV500-27A Installation And Maintenance Manual Download Page 3

PV500-27A  07/04 

3

VENTURA

®

 

LOW NOx WATER HEATER

 

MAINTENANCE AND SAFETY INSPECTIONS 

 

1.  Establish a preventive maintenance program 

to assure a longer water heater life. 

 
2.  The tank should be flushed at two- or three-

month intervals depending on water 
conditions in your location. To flush, turn off 
electrical disconnect switch to prevent the 
burner from operating. Open the drain valve 
and allow water to flow through the tank until 
it runs clear. Close the drain valve and turn 
the electrical switch back on. Draining two or 
three gallons from the bottom of the tank on 
a weekly basis will also help prevent the 
accumulation of sediment. Water impurities 
consist of fine particles of soil or sand, which 
will settle out and form a layer of sediment 
on the bottom of the tank. 

 
3.  A scale of lime will normally form during 

operation and will accumulate on the bottom 
of the tank. Lime is formed from the natural 
chemicals in the water, which precipitate out 
during heating cycles. Some water supplies 
contain more of these chemicals than others 
do and scale buildup will occur more rapidly. 
Other factors affecting scale buildup are the 
amount of hot water used and the 
temperature of the water. The more hot 
water  that  is  used,  the  more  fresh water 

 

 

containing scale-forming chemicals is 
brought into the tank. As the temperature of 
water increases, the rate of scale deposition 
will be increased. 

 
4.  The tank will have a handhole for inspection 

and cleaning. (See Figure 27A-1, page 1.)  
To inspect tank for scale buildup, remove 
the handhole cover. If scale is present, it 
can be loosened with a high pressure 
stream of water. The smaller pieces can be 
flushed through the drain and the larger 
pieces removed by hand through the 
handhole. The frequency of inspections will 
be determined by the rate of scale buildup. 
Intervals of 30-60 days are recommended. 

 
5.  If a firetube leaks for any reason, consult 

factory for instructions.  

 

NOTE: Condensate coming from the tubes 
on a cold start is normal and does not 
indicate a leaking tube. 

 
6.  Regularly inspect the bottom tubesheet.  

Inspect the SCALEGUARD

®

 

tubesheet 

insulator for holes or areas that may have 
pulled away from tubesheet. Repair or 
replace as required. 

 
 

 

CARBON MONOXIDE WARNING:

 

CAUTION:  IMPROPER COMBUSTION MAY CAUSE SERIOUS INJURY. 

PVI recommends a seasonal or annual combustion checkout be performed by a 
qualified service agency to ensure safe and efficient operation. 

 

 

Periodic Inspection of Operational Components 

 

Periodic inspection and checkout of the burner ignition, control system, and fuel valve operation (for 
tight close-off) should be made. Refer to the burner installation instruction for recommendations. 

 

1.  Examine the venting system at least once 

each year for proper connections, 
alignment and corrosion. The blower inlet 
will collect dust from the air during 
operation. Disconnect the power to the 
heater and clean the blower wheel when 
necessary.  

Inspect all parts and make replacements 

when necessary. Check wiring for loose 
connections and burned wires. 

 

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