Service - 33
5. Open engine hood to access the alternator.
6. Check belt for excessive wear, cracks, or dam-
age.
7. Check for proper tension. Apply 20 lbs. (9 Kg) of
pressure to the belt between the alternator and
water pump. The belt should defl ect 3/8 inch (9.5
mm) to 1/2 inch (12.5 mm). Adjust if too tight or
too loose.
Adjusting Alternator Belt Tension
1. Loosen adjustment bolt (A).
2. Loosen bottom alternator mounting bolt (B).
3. Apply forward pressure to the alternator housing.
4. Tighten adjustment bolt (A).
5. Tighten alternator mounting bolt (B).
6. Check for proper tension. Apply 20 lbs. (9 Kg) of
pressure to the belt between the alternator and
water pump. The belt should defl ect 3/8 inch (9.5
mm) to 1/2 inch (12.5 mm). Readjust if necessary.
A
A
B
B
Avoid Personal Injury!
Fingers or loose clothing can get caught
in rotating parts. Stop engine, remove key,
and wait for all moving parts to stop rotating
before working on power unit.
Service the Battery Safely
Avoid Personal Injury!
Battery electrolyte contains sulfuric acid. It is
poisonous and can cause serious burns:
•
Wear eye protection and gloves.
•
Keep skin protected.
•
If electrolyte is swallowed, get medical
attention immediately.
•
If electrolyte is splashed in eyes, fl ush
immediately with water for 15-30 minutes and
get medical attention.
•
If electrolyte is splashed onto skin, fl ush
immediately with water and get medical
attention, if necessary.
The battery produces a fl ammable and
explosive gas. The battery may explode.
•
Do not smoke near battery.
•
Wear eye protection and gloves.
•
Do not allow direct metal contact across
battery posts.
•
Remove negative cable fi rst when
disconnecting.
•
Install negative cable last when connecting.
Removing and Installing Battery
Removing:
1. Park the power unit on a level surface.
2. Shut off engine and engage park brake.
3. Remove ignition key from switch.
4. Raise
hood.
5. Disconnect negative battery cable (A).
6. Disconnect positive battery cable (B).
SERVICE
