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Operation - 14

GENERAL OPERATION

Daily Inspection

1. 

 

Always set the parking brake, shut off power 

unit engine, remove the ignition key, and ensure 

all moving parts have come to a complete stop 

before inspecting components, or attempting 

any repair or adjustment.

Park machine on a level surface, with the engine 

shut off and all fluids cold.

2.  Perform a visual inspection of both the power unit 

and the power blower. Look for loose or missing 

hardware, damaged components, or signs of wear.

3. 

Inspect hydraulic hoses, hydraulic fittings, and 

fuel lines to ensure tight, leak free connections.

4.  Inspect the power blower belts. Belts should be in 

good condition. Service as required.

5.  Refer to the power unit operator’s manual. 

Check the power unit’s engine oil, hydraulic oil, 

cooling system, tire pressure, and fuel level. Add 

fluid or service as required.

6.  Test the power unit’s operator safety interlock 

system*.

Attaching

1.  Drive the power unit slowly forward into the hitch 

arms of the power blower. Align the lift arms of 

the power unit with the power blower hitch arms 

by raising or lowering the front hitch and com-

plete the engagement.

2.  Once completely engaged, close the front hitch 

locking lever.*

3. 

Engage the parking brake* and shut off the engine.

4.  Place the attachment belt onto the PTO drive 

pulley on the power unit. Ensure the belt is prop-

erly seated in each pulley.

5.  Engage the PTO tension spring.

6.  Wipe hose ends clean, and connect to the 

power unit’s hydraulic quick couplers. If 

equipped, connect the hoses and quick couplers 

so the red indicators are paired together and the 

yellow indicators are paired together.

Detaching

1.  Park the power unit on a level surface and set 

the parking brake.*

2.  Lower the power blower to the ground.

3. 

Shut off power unit engine.

4.  Disengage the PTO tension spring.

5.  Remove the attachment belt from the PTO drive 

pulley of the power unit.

6.  Disconnect the hydraulic quick couplers from the 

power unit and store the hose ends in the top 

frame holes on the power blower.

7.  Disengage the front hitch locking lever*.

8.  Restart the power unit and back slowly away 

from the power blower.

Manual Blower Rotation

If the power blower is equipped with a manual 

rotation lock lever, stop the power unit, engage the 

park brake, and disengage the PTO. Pull out on the 

handle of the spring loaded lock lever, while turning 

the blower housing to the desired direction. Release 

the lever to lock the blower housing in position.

Hydraulic Blower Rotation

If the power blower is equipped with hydraulic blower 

rotation, rotate the direction of the blower by moving 

the power unit’s secondary SDLA lever* to the left or 

right. Release the lever when the desired direction 

has been achieved. If the rotation action seems back-

wards, reverse the quick coupler connections.

Blower Operation

Lower the power blower to the ground and place the 

power unit’s primary SDLA lever* in the float position.

    

CAUTION

Always use float if the gauge wheels contact the 

ground. The power blower gauge wheels are not 

designed to carry power unit weight.

The power blower can also be operated while lifted 

off the ground.

Set the discharge of the power blower to the desired 

direction.

With the power unit’s engine running between 2,000 

and 2,500 RPM, engage the PTO switch. Increase 

the engine speed until there is sufficient force to 

accomplish the blowing task. Full engine speed will 

produce approximately 180 mph (290 km/h) wind at 

the blower outlet.

    

WARNING

The power blower produces strong wind speeds 

that can cause damage and/or unintentionally 

displace things. Never direct the blower discharge 

in the direction of people, buildings, animals, 

vehicles, or other objects of value.

* Refer to power unit operator’s manual for operation of 

power unit controls.

Summary of Contents for KA160

Page 1: ...Operator s Manual Parts Drawings Power Blower Model KA160 Revised 01 18 17 09 10016 Rev 05 Original Operator s Manual ...

Page 2: ..._______________________ Dealer ____________________________________________________________________________ Dealer Address _____________________________________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number ___________________________________...

Page 3: ...lic Safety 11 KA160 Safety Procedures 12 OPERATIONAL CONTROLS PAGE 13 Hydraulic Rotational Control 13 Blower Deflector 13 Weight Transfer 13 GENERAL OPERATION PAGE 14 Daily Inspection 14 Attaching 14 Detaching 14 Manual Blower Rotation 14 Hydraulic Blower Rotation 14 Blower Operation 14 SERVICE PAGE 15 Cleaning and General Maintenance 15 Lubrication 15 Belt Inspection 15 Gearbox Drive Belt Replace...

Page 4: ...nd understand the operator s manual for each piece of Ventrac equipment you own Read ing the operator s manual will help you become familiar with each specific piece of equipment Under standing the operator s manual will help you as well as others avoid personal injury and or damage to the equipment Keep this manual with the machine at all times The manual should remain with the machine even if it...

Page 5: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 6: ...nstructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components Decal Description Part Number Quantity A Danger Keep Hands Feet Clear 00 0123 2 B Warning Moving Part Hazard 00 0101 1 C Warning Read Owner s Manual 00 0217 1 A A B C A B C ...

Page 7: ...g parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine c...

Page 8: ... the engine in a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire keep the batter...

Page 9: ...nd to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey all...

Page 10: ...mponents while the engine is running or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when d...

Page 11: ... tubes are in good condition Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine Hydraulic leaks can occur under high pressure Hydraulic leaks require special care and attention Use a piece of cardboard and a magnifying glass to locate sus pected hydraulic leaks Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic...

Page 12: ... blower discharge while the machine is running Always lower the attachment to the ground engage parking brake shut off engine and remove the ignition key Make sure all moving parts have come to a complete stop attempting to clear a blockage Attachment hydraulic system may contain stored energy Before performing maintenance or repairs on the hydraulic system the attachment s auxiliary hydraulic hos...

Page 13: ...r can be set to deflect the discharge slightly downward to contact the ground closer to the power blower The blower deflector can also be set to direct the airflow down at a steeper angle to remove leaves and debris from ditches To set the blower deflector angle loosen the knob B on the side of the deflec tor Move the deflector to the desired angle and tighten the knob A B Weight Transfer If using...

Page 14: ...ngage the PTO tension spring 5 Remove the attachment belt from the PTO drive pulley of the power unit 6 Disconnect the hydraulic quick couplers from the power unit and store the hose ends in the top frame holes on the power blower 7 Disengage the front hitch locking lever 8 Restart the power unit and back slowly away from the power blower Manual Blower Rotation If the power blower is equipped with...

Page 15: ...ove the plug A from the gearbox to check the oil level The oil level should be to the bottom of the fill hole If necessary add EP 80 90 weight gear lube to bring the oil to the proper level A Belt Inspection Inspecting the drive belts of the power blower can prevent sudden belt failure by finding problems before they cause a belt to break Typical wear on a drive belt may result in the conditions s...

Page 16: ...tension Use caution when releasing spring as pinching may occur Release the fan drive belt tensioning spring and remove the fan drive belt from the fan pulley 3 Release the rotation belt tensioning spring A A 4 Remove the old rotation belt 5 Install the new rotation belt and engage the rota tion belt tensioning spring 6 Reinstall the fan drive belt and engage the fan drive belt tensioning spring S...

Page 17: ...charge Opening 4 1 2 x 7 1 2 inches 11 5 x 19 cm Features Blower Design Vertical Shaft Blower Rotation 180 degrees Blower Rotational Control Hydraulic Motor Fan 16 Blade Welded Gauge Wheels 3 inches 7 5 cm OD x 3 1 2 inches 9 cm long Wind Speed 180 mph 290 km h at discharge opening Power blowers with serial numbers 1001 1096 were equipped with a manual rotation lock lever and the hydraulic motor w...

Page 18: ...Illustrated Parts 18 Use only original Ventrac replacement parts PARTS ILLUSTRATED DRAWING Main Frame ...

Page 19: ...0 0512 BOLT 5 16 18 USS X 1 1 2 2 24 00 0100 DECAL MADE IN USA 1 25 50 0047 ROLLER FRONT 3 DIA X 3 1 2 2 26 40 0301 SHAFT ROLLER KA LA 2 27 99 SF05 NUT SF 5 16 18 USS 6 28 64 0869 ANCHOR SHAFT ROTATOR MOTOR 1 29 99 SF0506 BOLT SF 5 16 18 USS X 3 4 2 30 40 0283 LEVER MANUAL ROTATE LOCK 1 31 64 0868 MOUNT ROTATOR MOTOR 1 32 99 SF0606 BOLT SF 3 8 16 USS X 3 4 4 33 99 SF0406 BOLT SF 1 4 20 X 3 4 2 34 ...

Page 20: ...PARTS Illustrated Parts 20 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Fan Housing ...

Page 21: ...16 BUSHING 1 P1 1 18 62 0871 FAN KA LA 1 19 81 B056 BELT B56 SERIAL 1001 1432 1 19 81 B057 BELT B57 SERIAL 1433 1 20 83 BK6016 PULLEY 6 1 BORE 1 21 55 FB22016 BEARING FLANGE 1 1 22 62 1054 HOUSING FAN KA LA 1 23 99 SF0404 BOLT SF 1 4 20 X 1 2 4 24 60 0729 GUARD HAND AIR FLOW GUIDE 2 25 99 SF04 NUT SF 1 4 20 USS 4 26 00 0189 DECAL VENTRAC ORBITAL 1 27 99 SF0405 1 BOLT SF 1 4 20 X 5 8 W RUBBER 4 28 ...

Page 22: ...PARTS Illustrated Parts 22 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Hydraulic Rotational Control Hydraulic rotational control is a standard feature beginning with serial AA1097 ...

Page 23: ...0169 HOSE ASM X 38 1 4 1W 2 5 25 6801 06 06 FITTING 90 ME 3 8 X 3 8 1 6 25 6802 06 06 FITTING 45 ME 3 8 X 3 8 1 7 21 0113 MOTOR HYD PEERLESS 1 93 CU IN 1 8 91 0404 BOLT 1 4 28 SAE X 1 2 3 9 83 AS1710 PULLEY AS 1 7 5 8 BORE 1 10 81 A050 BELT A50 1 11 85 K0307 KEY 3 16 X 5 8 1 12 05 0117 WASHER 544ID X 817 X 14 YEL 1 13 05 0116 WASHER 544ID X 817 X 14 RED 1 Hydraulic Rotational Control ...

Page 24: ...express or implied including but not limited to a warranty of merchantability or fitness for a particular purpose are made by V P I in connection with the manufacture or sale of its products The engine warranty is covered by its respective engine manufacturer Please refer to the engine manufacturer s war ranty statement that is included in the owner s manual The Ventrac turf equipment including an...

Page 25: ... of this warranty vii any claims for lost revenue lost profit or additional cost or expense incurred as a result of a claim of breach of war ranty or viii attorney s fees The remedies of buyer set forth herein are exclusive and are in lieu of all other remedies The liability of V P I whether in contract tort under any warranty or otherwise shall not extend beyond its obligation as set forth herein...

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