Ventrac 3400Y Operator'S Manual Download

Page: 49 / 76

SERVICE

Service - 49

Drive Belt Inspection

Always set the parking brake, shut off power

unit engine, remove the ignition key, and ensure

all moving parts have come to a complete stop

before inspecting components or attempting any

repair or adjustment.

Inspecting the belts of this power unit

can prevent

sudden belt failure by finding problems before they

cause the belt to break. Inspect the belts prior to

operation, as part of the daily inspection or anytime

a problem is suspected. There may be a belt prob-

lem if there is a squealing or chattering sound, or

the smell of a slipping belt.

The drive belts that are used on this power unit are

shown below: the engine drive belt (A), the rear

transaxle drive belt (B), the front transaxle drive belt

(C), and the PTO drive belt (D).

Typical wear on a drive belt may result in the condi-

tions shown in the diagram. If any of these condi-

tions occur, the drive belt will require replacement.

Engine Drive Belt Inspection & Adjustment

Due to the importance of the engine drive belt being

properly aligned, this belt should be inspected for

proper adjustment every 50 hours.

1. Park the power unit on a level surface.

Engage the parking brake and shut off the engine.

3. Remove the key from the ignition switch and

allow the engine to cool.

4. Remove both center pivot canvas pieces.

5. Remove the top center pivot shield.

6. Make sure the power unit is pointed straight

ahead, not turned to the left or right.

7. At the left side of the center drive pulley, the

engine drive belt (A) should be angled approxi-

mately four degrees up away from the center

spindle mount (B). Measure the vertical distance

between the top of the center spindle mount and

the bottom of the belt, where the belt crosses

the rear edge of the center spindle mount. This

distance should be between .719” (18.3 mm)

and .781” (19.8 mm)

4°

.719” - .781”

(18.3 - 19.8 mm)

If the measurement is less than .719” (18.3 mm),

the engine frame will need to be moved back-

ward in the rear main frame. If the measurement

is greater than .781” (19.8 mm), the engine

frame will need to be moved forward in the rear

main frame.

9. To adjust the engine frame position, loosen the

4) bolts that fasten the engine frame to the rear

main frame. Note: the left rear engine frame bolt

can be accessed under the rear frame just in

front of the fuel tank with a socket and extension.

Summary of Contents for 3400Y

Page 1: ...Serial Number 3400Y AK01001 VENTRAC COM 3400Y Revised 12 06 18 09 10087 Rev 10 Original Operator s Manual Operator s Manual ...

Page 2: ...___________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number _________________________________________________________________ Model A ____________________________ Serial B _____________________________ Affix Part Serial Number label here Engine...

Page 3: ...form Access 17 Roll Over Protective Structure ROPS 18 3400 Safety Procedures 18 Operator Safety Interlock System 19 OPERATIONAL CONTROLS PAGE 20 Standard Operational Control Locations 20 Optional Operational Control Locations 21 RPM Hour Cluster Gauge A 22 Fuel Cluster Gauge B 22 Ignition Switch C 22 Warning Alarm D 22 Steering Wheel E 23 Steering Tilt Adjustment Lever F 23 Front Hitch Latch Lever...

Page 4: ...nt Hitch 29 PTO Drive Belt Pulley 29 Front Auxiliary Couplers 29 Weight Transfer 30 Roll Over Protection System ROPS 30 12 Volt 4 Pin Auxiliary Outlets Optional Accessory 30 Operating On Slopes 31 Operation in Water Mud Snow or Ice 31 Towing Or Pushing The Power Unit 31 SERVICE PAGE 32 Service And General Maintenance 32 Cleaning And Appearance Care 32 Service Access Points 33 Checking Hydraulic Oi...

Page 5: ...cing Fuses Power Relay Module 46 Replacing Fuses Front Fuse Panel 46 Replacing Fuses Rear Fuse Panel 47 Replacing Fuses Engine 47 Switching Speedometer MPH or Km H 48 Replacing Light Bulbs Headlights 48 Replacing The Taillights 48 Replacing the Work Lights 48 Replacing The Turn Signal Lights 48 Replacing The Strobe Light Bulb 48 Drive Belt Inspection 49 Engine Drive Belt Inspection Adjustment 49 E...

Page 6: ...in Female Socket 30 0218 4 Pin Male Plug 65 Electrical Troubleshooting Using The Tractor Control Module TCM 66 Electrical Troubleshooting Guide 68 Engine 69 Electrical 70 Hydraulic 71 Power Unit 71 SPECIFICATIONS PAGE 72 Engine 72 Electrical 72 Power Train 72 Controls Instrument Panel 72 Other Features 72 Dimensions 73 Fluid Capacities Specifications 73 Amperage Draw Chart 74 Belt Chart 74 WARRANT...

Page 7: ...500 Front Hitch Valve Kit 70 3042 Horn Kit 70 3041 Rear Weight Bracket Kit 70 3043 Accessories Item Description Part Number Strobe Light Kit 70 3045 Suspension Seat 70 3040 Trailer Mover Hitch 70 2016 Weather Cab 70 2015 Work Light Kit 70 3044 Dual Hydraulic Auxiliary Kit 70 3039 Attachments Item Description Part Number Aerator with Open Spoon Tine 39 55490 Aerator with Slitter Slicer Tine 39 5549...

Page 8: ...parking brake indicator PTO On indicator and a low fuel indicator The second gauge includes an engine temperature gauge hour meter tachometer and warning lights for high engine coolant temperature low engine oil pressure and low battery voltage All of the warning indicator lights also trigger an audible alarm to insure the operator is aware of an unsafe condition Why Do I Need an Operator s Manual...

Page 9: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 10: ... safety decals legible Remove all grease dirt and debris from safety decals and instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components A C B D F E C C G H J H ...

Page 11: ...achine and fuel 3 Smoking is prohibited E 1 2 3 4 5 1 DANGER Battery acid is caustic and can cause chemical burns Keep bystanders a safe distance from the battery 2 Wear eye protection such as goggles or a face shield when checking or servicing batteries 3 Wear appropriate protective gear such as rubber gloves and an apron when checking or servicing batteries 4 Do not expose batteries to arcs spar...

Page 12: ...rating on slopes Keep the roll bar in the raised and locked position and the seat belt securely fastened 6 WARNING Keep a safe distance from the edge of drop offs ditches and embankments The machine could roll over if a wheel drops over the edge or if the edge caves in 7 Do not carry passengers Stop the machine if someone enters the area 8 Do not operate while under the influence of drugs or alcoh...

Page 13: ... parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine ca...

Page 14: ...ision Do not run the engine in a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire...

Page 15: ...und to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey al...

Page 16: ...nents while the engine is running or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when dise...

Page 17: ...eep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid Hydraulic fluid escaping under high pressure can penetrate the skin causing serious injury leading to severe complications and or secondary infections if left untreated If hydraulic fluid is injected into the skin seek immediate medical attention no matter how minor the injury appears Hydraulic system ma...

Page 18: ... as clearance allows Never lower a folding ROPS in areas where there are slopes drop offs or water Check carefully for overhead clearances i e branches doorways electrical wires before driving under any objects and do not contact them Always wear the seat belt when the roll bar is locked in the upright position Be certain the seat belt can be released quickly in the event of an emergency Do not we...

Page 19: ...ey to the RUN position do not start the engine As listed for each test engage or disengage the parking brake and sit on the seat or raise body weight from seat The engine starter should or should not engage as described for each test Tests 4 6 test the Engine Run function For each test start the power unit so that the engine is running As listed for each test engage or disengage the parking brake ...

Page 20: ...h D Warning Alarm Continuous E Steering Wheel F Steering Tilt Adjustment Lever G Front Hitch Latch Lever H Weight Transfer Select Lever I Circuit Breaker Battery Disconnect J Seat Belt K Fuel Shut off Valve L Primary SDLA Control Lever M Secondary SDLA Control Lever N Foot Pedal O Selector Lever Parking Brake P Auxiliary Hydraulic Quick Couplers R PTO Switch S Headlight Switch T Throttle Lever U S...

Page 21: ...erenced to the list that follows these images AA Horn Switch BB Directional Signal Switch CC Hazard Flasher Switch DD Work Light Switch EE Strobe Light Switch FF Rear 12V Switch On Off GG Rear 12V Switch Momentary On Off On HH Rear 12V 4 Pin Socket II Back Up Alarm JJ Front 12V Switch On Off KK Front 12V Buttons Momentary On LL Front 12V 4 Pin Socket MM Front Hitch Valve DD EE FF GG AA BB CC HH II...

Page 22: ...te when the engine oil pressure is below safe levels The light comes on when the ignition key is switched to the on position and stays illuminated until the engine is started and safe oil pressure develops If this light and alarm comes on during operation immediately shut off the engine Do not restart the engine until the problem has been located and corrected Fuel Cluster Gauge B 1 Fuel Gauge 2 L...

Page 23: ...lifting the attachment reduces steering effort and lessens the attachment resistance when in contact with the ground The operator can select different transfer rates by selecting one of the four positions from no weight transfer 0 to maximum weight transfer 3 Set the weight transfer to 0 when attaching or detaching any attachment Circuit Breaker Battery Disconnect I The circuit breaker battery 0 1...

Page 24: ...er unit when the operator s hand is removed from the SDLA lever Press down on the front portion of the foot pedal to move the power unit in the forward direction Press down on the rear portion of the foot pedal to move the power unit in the reverse direction Changing the amount the foot pedal is depressed will immediately change the ground speed of the power unit To slow or stop brake the power un...

Page 25: ...ses the engine RPM Seat Latch Strap U The seat latch strap secures the seat during trans port of the power unit To secure the seat place the tab on the end of the seat latch strap over the seat latch pin Install the linch pin through the hole in seat latch pin to secure To release the seat so that it can be tilted forward for service remove the linch pin and lift the tab on the seat latch strap of...

Page 26: ...0 of the switch turns electrical power off Pressing the left 2 or right 3 portion of the momentary on off momentary on switch turns electrical power to the 4 pin socket on Releasing the switch turns electrical power off 12 Volt Front Switches 4 Pin Socket RR SS TT The front 4 pin socket 1 0 2 3 0 Off 1 On 2 Momentary On 3 Momentary On provides electrical power to attachments that are equipped with...

Page 27: ...se ether or starting fluids Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition Use of starting fluids could result in engine dam age and or personal injury The 3400 is equipped with an interlock system for operator safety The safety interlock system requires the parking brake to be engaged 1 Turn the fuel shut off valve to the On positi...

Page 28: ...ot pedal in the opposite direction that you are traveling Return the SDLA control lever or foot pedal to the neutral position to make a complete stop If in the case of an emergency the power unit cannot be stopped with the SDLA control lever pull back the selector lever to engage the parking brake CAUTION If the parking brake is engaged while the power unit is moving the engine will shut off and t...

Page 29: ...above When the belt is in place around the drive pulley engage the attachment s PTO belt tensioner Front Auxiliary Couplers CAUTION EQUIPMENT DAMAGE Dirt and other debris in hydraulic system can cause damage to the system Wipe clean the mating parts of the couplers before coupling Use protective rub ber plugs over hydraulic couplers when not in use If attachment requires auxiliary hydraulics coupl...

Page 30: ...t securely fastened during operation Failure to do so could result in serious injury or loss of life The 3400 is equipped with a fold down ROPS that allows the power unit to access areas of low over head clearance Lower the roll bar only when abso lutely necessary and raise the roll bar to the upright position as soon as clearance allows WARNING Do not wear a seat belt when the roll bar has been l...

Page 31: ... on slopes Refer to Weight Transfer section Always operate carefully and in a manner that does not compromise safety Always keep the roll bar in the upright locked position and fasten yourself securely with the seat belt Operation in Water Mud Snow or Ice WARNING Operation in water mud snow or ice decreases power unit traction and increases the potential for unexpected difficulties or loss of cont...

Page 32: ...e agents should be pretreated with a corrosion preventative CAUTION If the engine has been running it must be allowed to cool in order to prevent damage to the block and exhaust manifold Do not direct high pressure water at the engine air cleaner muffler radiator hydraulic oil cooler or any electrical components Allow the power unit and all components to cool before washing Refer to the specific s...

Page 33: ...t Center Pivot Canvas 7 Weight Transfer Access Cover 2 1 4 6 5 3 7 8 Top Hood Panel 9 Right Hood Panel 10 SDLA Access Cover 11 Right Center Pivot Cover 8 9 11 10 13 14 15 13 Top Center Pivot Guard 14 Left Center Pivot Guard 15 Right Center Pivot Guard Lubrication Locations Lubrication is required at the Silicon Based Spray Lube Grease following locations Refer to the maintenance schedule for servi...

Page 34: ...connecting a new attachment or kit that runs off the power unit s hydraulic system run the attach ment through a complete cycle then stop and check the hydraulic oil level Park the power unit on a level surface and adjust the steering to aim the power unit straight ahead 2 Fully raise the front hitch 3 Engage the parking brake and shut off the engine 4 Remove the key from the ignition switch and a...

Page 35: ...al minutes Turn the steer ing wheel to the left and right a couple of times to purge any trapped air out of the hydraulic system 12 Shut off the power unit engine and allow the power unit to sit for a minimum of five minutes 13 Check the hydraulic oil level and add HydroTorq XL synthetic hydraulic oil if necessary Refer to the manual section for checking hydraulic oil level 14 Inspect the hydrauli...

Page 36: ... drain pan minimum 4 quart 3 8 liter under the rear axle drain 3 Remove the drain plug A from front of the rear transaxle and allow the hydraulic oil to drain from the transaxle A 4 Remove the plug B on the right side of the transaxle to allow venting 5 B C Clean the drain plug reinstall into the rear trans axle and torque to 22 ft lbs 30 Nm 6 The rear transaxle can be filled through either the po...

Page 37: ...il level no higher than the Full B level on the dipstick 9 If oil level is above the Full B mark drain some engine oil to achieve the proper level 10 Reinstall the dipstick and the oil fill cap and replace the top hood panel Changing Engine Oil And Filter 1 CAUTION Contact with engine oil can irritate your skin Wear protective gloves when working with engine oil If you come in contact with engine ...

Page 38: ...ow idle for approxi mately 2 to 3 minutes 17 Shut off the engine and remove the ignition key 18 Check for oil leaks around the oil filter 19 Check the engine oil level after allowing the engine to cool for approximately 2 minutes Add oil if necessary 20 Replace the top hood panel Inspecting Resetting The Air Filter Restriction Gauge The air filter restriction gauge A is located on the air filter c...

Page 39: ...e Fuel Tank 1 DANGER Fuel is flammable and or explosive Follow all safety instructions in the Fuel Safety section of this manual and in the engine operator s manual CAUTION Avoid damage to your engine Only use fuel that meets the specifications required for your engine Refer to the engine operator s manual for the proper grade and specifications of fuel for your engine WARNING Long term exposure t...

Page 40: ...ar the fuel pump operating 2 Start the power unit Repeat step 1 if necessary Checking The Fan Alternator Belt 1 WARNING Avoid Personal Injury Fingers or loose clothing can get caught in rotat ing parts Shut off the power unit engine remove the ignition key and wait for all moving parts to stop rotating before working on the power unit Park the power unit on a level surface 2 Engage the parking bra...

Page 41: ...vicing The Cooling System Attention Avoid damage to your engine Using incorrect coolant mixture and or type can cause engine damage Use only a mixture of 50 distilled water and 50 ethylene glycol antifreeze Recommended antifreeze a low silicate phos phate free antifreeze ethylene glycol containing supplemental coolant additives SCA s to inhibit corrosion and rust Dye Color does not determine the a...

Page 42: ...om of the filler neck 9 If the coolant level is low add coolant to the radi ator until it reaches the bottom of the filler neck 10 Install the radiator cap 11 Inspect the radiator hoses and clamps for leaks and deterioration Replace as necessary 12 Replace the top hood panel and close the right hood panel Cleaning The Radiator And Screen 1 Park the power unit on a level surface 2 Engage the parkin...

Page 43: ...e and remove the key from the ignition switch 6 WARNING Hot coolant can cause severe burns Allow the temperature of the radiator to drop from hot to warm before draining the coolant Carefully drain the cooling system while the coolant is still warm 7 Allow the engine and radiator to cool completely 8 CAUTION Allow engine and radiator to cool completely Engine damage could occur if cold water is ad...

Page 44: ... splashed in eyes flush immediately with water for 15 30 minutes and seek immediate medical attention If battery electrolyte is swallowed get medical attention immediately Drink large quantities of water followed by Milk of Magnesia beaten egg or vegetable oil DO NOT give fluids that would induce vomiting Removing The Battery 1 Park the power unit on a level surface 2 Engage the parking brake and ...

Page 45: ...to prevent damage due to freezing 1 If possible remove the battery from the power unit before charging 2 Refer to the battery charger s manual for spe cific charging instructions 3 If electrolyte is expelled or excessive gassing occurs or if the temperature of the battery exceeds 125 F 52 C charging must be tem porarily stopped to permit cooling After cooling reduce the charging rate before starti...

Page 46: ...l surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch 4 Turn the battery disconnect switch to the Off position A B 5 Open the left hood panel 6 Remove the sealed fuse cap from the power relay module 7 Identify and pull the defective fuse from the socket 8 Power Relay module J Case Fuse Position Fuse Circuit Top A 50 amp Rear Fuse Panel Supply Bottom...

Page 47: ... Optional accessory Insert a new fuse into the socket Be certain to use the correct amperage fuse or damage may occur to the power unit 9 Reinstall the sealed cover onto the fuse panel and close the left hood panel 10 Turn the battery disconnect switch to the On position Replacing Fuses Engine 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the ...

Page 48: ...he wire spring fastener 9 Connect the light bulb wire to the plug 10 Reinstall the light cover Replacing The Taillights The taillights are equipped with LEDs and do not use a replaceable bulb If a taillight no longer func tions the entire taillight must be replaced Replacing the Work Lights The work lights are equipped with LEDs and do not use a replaceable bulb If a work light no longer functions...

Page 49: ...nspected for proper adjustment every 50 hours 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch and allow the engine to cool 4 Remove both center pivot canvas pieces 5 Remove the top center pivot shield 6 Make sure the power unit is pointed straight ahead not turned to the left or right 7 At the left side of the ce...

Page 50: ...er pivot canvas pieces 6 Remove the top center pivot shield 7 Remove the engine drive belt cover 8 CAUTION Spring may be under high tension Use caution when removing belt to prevent pinching fingers Insert a 1 2 drive ratchet into the square cutout in the end of the idler arm and rotate the idler arm to release tension on the drive belt 9 Remove the engine drive belt from the engine idler and cent...

Page 51: ...eplacement Note It is recommended that both the front and rear transaxle drive belts be changed at the same time The transaxle belts will experience similar wear and the same steps apply to changing both belts 1 Park the power unit on a level surface 2 Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch and allow the engine to cool 4 Follow the steps in the P...

Page 52: ... Engage the parking brake and shut off the engine 3 Remove the key from the ignition switch 4 WARNING If power unit is not adequately supported the unit could accidentally fall and trap or crush a person or appendage causing severe injury or death Loosen the wheel lug nuts but do not remove 5 Lift up the corner of the power unit and secure with a jack stand 6 Remove the lug nuts and lift the wheel...

Page 53: ...hed without excessive resistance If any problems are detected during this inspection the component must be replaced prior to operating the power unit Parking Brake Inspection Adjustment The parking brake tension must be set between a minimum of 15 pounds 7 kg and a maximum of 22 pounds 10 kg of force required to engage the selector lever into the park brake position If the force required to engage...

Page 54: ...Attention To maintain the finish of the power unit and attach ment thoroughly wash the equipment to remove any corrosive agents e g salt Failure to clean the equip ment may result in corrosion of including but not lim ited to steel aluminum and electrical components Inspect for loose or missing hardware damaged components or signs of wear 3 Inspect the ROPS structure and seat belt for damage or si...

Page 55: ... location Check the battery charge level periodically and charge the battery if necessary Short Term Storage Less than 4 Months 1 Add a quality diesel fuel treatment to the fuel tank Follow the manufacturer s recommended mixing ratios Start the power unit s engine and run for 10 minutes to allow the fuel treatment to travel all through the fuel system 2 Turn off the power unit engine and remove th...

Page 56: ... Filter Grease Lubrication See Lubrication Section Engine Replace Safety Air Filter Check Coolant Level Service Cooling System Clean Engine Compartment Engine Radiator Check Hydraulic Oil Level Change Hydraulic Filter Replace Fuel Filter Drain Water Sediment from Fuel Tank Hydraulic System Change Hydraulic Oil and Rear Transaxle Oil Parking Brake Parking Brake Inspection Adjustment Electrical Repl...

Page 57: ...r Filter Grease Lubrication See Lubrication Section Engine Replace Safety Air Filter Check Coolant Level Service Cooling System Clean Engine Compartment Engine Radiator Check Hydraulic Oil Level Change Hydraulic Filter Replace Fuel Filter Drain Water Sediment from Fuel Tank Hydraulic System Change Hydraulic Oil and Rear Transaxle Oil Parking Brake Parking Brake Inspection Adjustment Electrical Rep...

Page 58: ...SERVICE Service 58 Ventrac Maintenance Log Model Number ___________________ Serial Number Date Hours Description of Repairs Service Initials ...

Page 59: ...SERVICE Service 59 Date Hours Description of Repairs Service Initials Ventrac Maintenance Log ...

Page 60: ...Blank Page ...

Page 61: ... Light Wire Reference Key Harness Section Identifier Black Wire White Wire Ground Splice or Connection All black wires that are part of the wire harness are part of the ground circuit However some components such as lights may be wired where black may be positive All other wires colors are as shown Black Ground Dark Blue Pre Heat Lt Blue Safety Circuit Brown Engine Run Kill Gray 12v Aux Horn power...

Page 62: ... Starter A B C D B A A B C D E F G H B 154 MALE FEMALE B 003 B 001 B 002 B 004 B 005 B 006 B 007 B 008 B 009 B 010 B 011 B 012 B 013 B 014 B 019 B 015 B 016 B 017 B 018 B 011 B 143 B 004 B 005 B 006 B 007 B 008 B 124 B 123 B 125 B 111 B 113 B 122 B 116 B 115 B 120 B 014 B 121 B 116 B 115 B 016 B 017 B 012 B 013 B 010 B 009 B 112 B 114 B 118 B 117 B 123 B 122 B 118 B 117 B 110 B 123 B 098 B 099 B 0...

Page 63: ... 026 A 042 A 027 A 066 A 045 A 058 A 062 A 063 A 063 A 062 A 058 A 073 A 064 A 072 A 059 A 076 A 071 A 060 A 075 A 011 A 052 A 069 A 074 A 061 A 070 A 076 A 058 A 053 A 038 A 038 A 027 A 026 A 248 A 001 A 004 A 054 A 005 A 006 A 007 A 044 A 049 A 008 A 044 A 050 A 048 A 051 A 039 A 041 A 009 A 040 A 055 A 055 A 054 A 056 A 013 A 020 A 021 A 014 A 040 A 051 A 015 A 056 L 186 L 187 A 236 L 188 L 187...

Page 64: ... Glow Plug Glow Plug Light 50A J Case Fuse 80A Fuse Link C 133 C 136 KILL TIMER 1 3 2 4 C 136 Diesel Pre Heat Ground Pwr Dsl Kill Switch Engine Run 85 86 87 87a 30 Starter A B C D E F G H A B C D E F G H D 124 D 125 D 123 D 126 D 007 C 124 C 007 C 123 C 154 D 124 D 125 D 123 D 154 D 007 C 122 C 008 C 116 C 115 C 120 C 014 C 124 C 007 C 133 C 122 C 008 C 116 C 014 C 137 C 142 C 142 C 141 C 140 C 13...

Page 65: ...ositive Negative Momentary Switched Reversing Refer to the part diagram in the attachment s operator s manual for specific wire color and terminal position for each model 30 0219 4 pin female socket is used in the 70 3036 12 Volt Front kit 70 3050 12 Volt Rear Kit 30 0218 4 pin plug is used on attachments to connect to the 30 0219 socket on the power unit 30 0219 4 Pin Female Socket 1 1 2 2 3 3 4 ...

Page 66: ... be in the On position Neutral Switch B The light indicates the circuit is closed and the power unit s forward reverse control is in neutral In order for this light to operate the key switch must be in the On position and the forward reverse con trol SDLA must be in the neutral position PTO Switch C The light indicates the PTO switch is in the On position In order for this light to operate the key...

Page 67: ...the generator is connected the TCM will automatically enable the Remote PTO function In this mode the PTO switch on the gen erator replaces the seat switch criteria for the PTO to function The parking brake must be engaged for the Remote PTO to function The following engine commands are engine spe cific Engine 12V Run M This light indicates that power is being sent to the engine control module in ...

Page 68: ...urn on If no other lights turn on check the 5 amp fuse in slot 9 of the rear fuse panel Replace this fuse if necessary If any other lights turn on you can start troubleshooting the rest of the TCM functions 3 To troubleshoot the circuits in the chart below the corresponding LED lights must be On for the circuit to function If any of the required LED lights are not on refer to the troubleshooting s...

Page 69: ...lenoid not working Faulty injector pump Poor engine compression Engine runs rough Plugged or partially plugged air filters Plugged or partially plugged fuel filters Stale dirty fuel OR wrong seasonal fuel mixture Insufficient fuel level Faulty fuel pump Dirty or faulty fuel injectors Faulty injector pump Incorrect valve clearance Valve seat failure Engine low on power Plugged or partially plugged ...

Page 70: ...rn the battery disconnect switch off for 10 seconds and then back on to Wake the TCM c Check the 15 amp fuse in slot 10 of the rear fuse panel Replace this fuse if necessary Next turn the key switch to the On position and check to see if any of the other lights turn on If no other lights turn on check the 5 amp fuse in slot 9 of the rear fuse panel If any other lights turn on you can start trouble...

Page 71: ...filter Faulty steering cylinder Pump charge pressure is low Excessive load on hydraulic system Excessive noise in hydraulic system Hydraulic oil level is low Plugged hydraulic oil filter Wrong oil used in hydraulic system Cold weather allow power unit to warm up Hydraulic system overheats Debris buildup around transaxle Damaged transaxle cooling fan Power Unit Symptom Possible Cause Power unit wil...

Page 72: ...rward Speed Reverse Speed 7 4 mph 11 6 4 kph Brakes Hydro Dynamic Hydraulic Oil Filtration 10 Micron Controls Instrument Panel Steering Power PTO Power Take Off Electric w brake Throttle Control Cable Directional Control Speed Direction Lift Auxiliary SDLA Control Orientation Hand Foot Gauges Tachometer Water Temperature Hour Meter Fuel Speedometer Parking Emergency Brake Disc Other Features Turni...

Page 73: ...draulic Oil Rear Transaxle HydroTorq XL Synthetic Hydraulic Oil 3 quarts 2 8 liters Cooling System 50 distilled water and 50 ethylene glycol antifreeze 7 quarts 6 6 liters Fuel System Ultra Low Sulphur Diesel 5 gallons 18 9 liters 13 0220 Grease Lithium Complex NLGI 2 Refer to Maintenance Chart use API Classification CI or higher Recommended antifreeze a low silicate phospate free antifreeze ethyl...

Page 74: ...o r f e D 6 6 0 0 2 0 7 70 2012 51 Heater Kit Kubota Engines Fan on High 8 5 70 2015 LW452 Weather Cab Work Lights On Windshield Wiper On 9 7 Heater Fan Low Medium Hig 6 2 1 4 7 4 5 h 1 3 0 2 t i K n a F t s o r f e D 6 6 0 0 2 0 7 0 4 t i K r e h s a W d l e i h s d n i W 8 4 1 8 0 7 70 8161 Strobe Light Kit 35 70 8162 Hazard Lig 8 8 t i K t h 70 8025 12 Volt Actuator Kit LX523 Snowblower 0 8 23 ...

Page 75: ...s and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Ventrac equipment Proof of purchase may be required by the dealer to substantiate any warranty claim Only warranty work performed and submitted by an Authorized Ventrac Dealer may be eligible for warranty credit This warranty extends only to Ventrac commercial equipment operated under ...

Page 76: ...set forth herein V P I shall not be liable for cost of removal or installation nor shall V P I be responsible for any direct indirect special or consequential damages of any nature In no event shall V P I be liable for any sum in excess of the price received for the goods for which liability is claimed There are no representations or warranties which have been authorized to the buyer of the Ventra...

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