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Vendo V-MAX 576, Parts And Service Manual

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Vendo V-MAX 576 Parts And Service Manual Download Page 54

 

 

 

3/2002 

PC-20

9.1 WIRING DIAGRAM (CONTINUED) 

 

 

WHT

WHT

2 

BLK

1

OR

110 VOLT AUXILIARY PLUG OPTIONS

110

VAC

WHT

3

2

BLK

1

110

VAC

WHT

BLK

220

VAC

WHT

S

N

A

BLK

GRN

R

T

WHT

2

3

BLK

1

(110 VOLT

CAPACITOR

COMPRESSOR

VIO 

GRN

DOOR

CABINET

8 

WHT 

BLK 

GRN

YEL 

VIO 

ORN 
GRY 

12

1 

WHT 

BLK 

BLU 

ORN 

BRN 

WHT 

RED 

PNK 

GRY 

4 

RED 
WHT 

BLK 

SHLD

 

YEL 1

1

DOOR

CABINET

SENSOR

TEMP.

REFRIG

OPTIONAL

BLK

WHT

SLOW BLOW

0.8 AMP

FUSE

BLK

BLK

GRY

LIGHT

YEL 

RELAY

BLK

EMI

FILTER

NOISE

BLK

TRANSFORMER

WHT

24VAC

BLK

ORN 

HEATER 

GRY

RELAY 

VIO

GRY

RELAY 

PLAIN

WHT

BLK or BLU

WHT

BLK

POWER
SWITCH

BLK

RIBBED

ORN

WHT 

WHT or BRN

RIBBED

PLAIN

OVERLOAD

PLUG 

MOTORS

EVAP. FAN

M

M

OPTIONAL

 

BLK BLK

BLK 

WHT

HEATER

OPTIONAL

2

1

BLK

BLK

WHT

ORN

PLAIN 

2

1

2

1

2

1

RIBBED

NC 

WHT

COM 

SWITCH 

DOOR 

WHT

RELAY 

START

ONLY) 

M

GRN or GRN/YEL

MOTOR

COND. FAN

PLAIN

UNITS

RIBBED

SEE NEXT PAGE

FOR VEND MOTORS 

AND SOLDOUT SWITCHES 

HARNESS DIAGRAM 

ON 

OFF

 
 

Summary of Contents for V-MAX 576

Page 1: ......

Page 2: ...TCT 1 PARTS AND SERVICE MANUAL P N 1122181 REV B 5 2002...

Page 3: ...ge G 6 LOADING INSTRUCTIONS Page G 7 VEND MECHANISM PARTS DESCRIPTION Pages G 8 G 9 VEND CYCLE Pages G 10 G 11 PROGRAMMING SECTION Pages PC 1 PC 22 9 1 PROGRAMMING Pages PC 2 PC 4 SET UP AND CODE DESC...

Page 4: ...Y Pages GIV 12 GIV 13 SWITCH MOUNT ASSEMBLY Pages GIV 14 GIV 15 MAINTENANCE Pages M 1 M 10 PREVENTATIVE MAINTENANCE SUGGESTIONS Page M 2 LUBRICATION GUIDE Page M 2 CARE AND CLEANING Page M 3 REFRIGERA...

Page 5: ...SAFETY SECTION 3 2002 S 1...

Page 6: ...n installing or servicing the vendor We strongly recommend a similar commitment to safety by every servicing organization Only properly trained personnel should have access to the interior of the mach...

Page 7: ...larities on the floor surface Ideally no adjustment will be necessary and the leveling legs will be flush with the bottom of the vendor A spirit level is a useful aid to level the vendor When the vend...

Page 8: ...LUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS EARTH CONTACT GREEN AND YELLOW 0 VOLTS GREEN AND YELLOW 0 VOLTS EARTH CONTACT STEP 1 STEP 2 STEP 1 STEP 2 STEP 3 STEP 1 STEP 2 STEP 3 STEP 3 SMALL SLOT LINE 1 LIV...

Page 9: ...ight determine which of the receptacle s power contacts is the live contact A Connect one probe to the receptacle s earth contact B Connect the second probe to the left or upper power contact If a rea...

Page 10: ...S SHOWN 1 2 After any door adjustment the floating quicker lock assembly should align itself automatically The latch assembly is adjustable To adjust loosen the latch bracket mounting screws raise or...

Page 11: ...wires in place Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers All electrical connections must be dry and free of moi...

Page 12: ...pe mechanical action can result in contact with live circuits and vice versa It is therefore doubly important to maintain maximum clearances from both moving parts and live circuits when servicing WAR...

Page 13: ...e electrical hazards section These warnings refer to the potential hazards associated with electrical power and moving parts Always maintain maximum clearances from electrical and moving parts Always...

Page 14: ...nce tests or repairs All testing of sealed refrigeration systems must be done by trained personnel who are familiar with the systems and pressures involved B Physical Protection The accidental release...

Page 15: ...tion WARNING VENDO EQUIPMENT HAS BEEN PROVIDED WITH APPROPRIATE PROTECTIVE DEVICES TO PROTECT AGAINST THE POSSIBILITY OF OVERHEATING AND FIRE AS A RESULT OF EQUIPMENT OR COMPONENT FAILURES SUBSTITUTIO...

Page 16: ...IONS CONTINUED WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the main leads are colored in accordance with the following code 110v 120v 220v 240v Green Green and Yellow Earth White Blu...

Page 17: ...placed on all machines on request If you have any questions contact the Technical Services Department of the Vendo office in your area THE FOLLOWING DECAL SHOULD BE PLACED IN A POSITION ON THE VENDOR...

Page 18: ...IS MANDATORY TO OBTAIN APPROVAL OF THE LOCAL AUTHORITY HAVING JURISDICTION THERE ARE NO EXCEPTIONS To level more than 1 8 inch it is suggested to follow these guidelines 1 Shimming of one or more mou...

Page 19: ...n 18 inch high Class I Group D Division 2 Hazardous Location Installation requires ON SITE approval of Local Fire Marshall or Authority Having Jurisdiction The vending machine should be securely bolte...

Page 20: ...ernational Singapore Pte Ltd Sanden House 25 Ang Mo Kio St 65 Singapore 569062 The Republic of Singapore Tel 65 482 5500 Fax 65 482 1697 Taiwan Sanden International Taiwan Corp No 21 6 Sec 1 Tun Hwa S...

Page 21: ...7209 N Ingram Fresno CA 93650 U S A Tel 559 439 1770 Fax 559 439 2083 Chile Pelp Internacional S A 4560 El Rosal Huechuraba Santiago Chile Tel 562 243 9710 Fax 562 740 0504 Brazil Cimaq Industria e Co...

Page 22: ...NOTES 3 2002 S 18...

Page 23: ...3 2002 G 1 GENERAL INFORMATION...

Page 24: ...DOOR 72 x 39 x 35 79 x 39 x 35 72 x 32 x 34 FLAT DOOR 72 x 39 x 32 79 x 39 x 32 Not Available SINGLE COLUMNS 10 10 8 CAPACITY PER COLUMN 12 oz CAN 16 oz GLASS 20 oz 72 30 32 84 36 38 72 30 32 SHIPPIN...

Page 25: ...e refrigeration system requires front to rear air circulation for proper operation C POWER SUPPLY CONNECTION CAUTION DO NOT USE AN EXTENSION CORD The vendor s power requirements will vary depending up...

Page 26: ...serial plate Do Not use the BASIC UNIT number The BASIC UNIT number is the cabinet size which is used on a number of different machines A typical model number could read 540TDD00029 The 540 is the mod...

Page 27: ...INSTALLATION In Figures 6 7 corresponding styles are indicated by A B C D or E notations Insert flavor labels to the side or top of selection window or button depending on the style See Figure 6 for s...

Page 28: ...ure 8 REFRIGERATION AREA CHECK Check the position of the condensation pan see Figure 9 The correct position of the pan is between the compressor and the condenser fan bracket Be sure the drain tube is...

Page 29: ...cal Services Department of the Vendo office in your area Load product evenly Bottles are loaded with crown end placed toward the back of the column In initial loading prime the machine by advancing th...

Page 30: ...tates left or right and provides for single double triple or quadruple depth operation SOLD OUT SWITCH P N 368299 There is one sold out switch above the vend motor The sold out switch is actuated by t...

Page 31: ...double triple or quadruple depth settings are used See page G 10 for motor cam settings GAGE BAR CLIPS P N 1066104 white 1066112 black 1066112 1 gray 1121704 gray 1122103 black Gage bar clips are atta...

Page 32: ...EQUENCE See Figure 11 quadruple depth setting pictured PS 1 Customer inserts money PS 2 The coinage reports credit to the vending machine electronic controller Established credit is displayed on the d...

Page 33: ...the gate link and the gate RS4 Product falls into the bucket the gate link returns to the locked position and the gate is closed RS5 The bucket releases the gate link causing the gate to rest against...

Page 34: ...3 2002 G 12 NOTES...

Page 35: ...3 2002 PC 1 9 1 PROGRAMMING SECTION...

Page 36: ...s indicated in the following steps below The main service modes are indicated in white text and the sub modes are indicated in black text Example Time Date Setting Mode tIne Year Setting YeAr Month Se...

Page 37: ...eturn button is pressed When the programming is entered any established credit is returned When and if the door is closed the controller will exit the service mode and return to the sales mode MIS Dat...

Page 38: ...J13 J8 J4 J6 J11 J10 SERVICE MODE BUTTON DISPLAY SELECTION SWITCH CONTROLS RELAY RESERVED MOTOR AND DOOR SWITCH VEND IN POWER AUX VENDO PORT DEX MDB PORT TEMPERATURE SENSOR J9 J12 NOT USEABLE NOT USE...

Page 39: ...t error will now be displayed If no other errors of this type exist the next error summary code will now be displayed or nonE if no other errors exist Coin Pay Out Tube Fill Mode If selection button o...

Page 40: ...or reported by changer Acceptor properly connected rout Coin routing error reported by changer Coin is routed properly bUAL Bill validator summary error bC Validator communications stopped Validator c...

Page 41: ...of the compressor Pressing the sixth button again de activates the test status of the compressor CnPr Cost Setting Mode Multi Price The purpose of this mode is to enable the controller to set the ven...

Page 42: ...led n Button 4 1 4 y or n Single Price enabled y Multi Price enabled n Button 5 1 5 y or n Sales count by price is enable By selection is disable if Y Yes Sales count by selection is enable By price i...

Page 43: ...6 6 ALL NONE 7 7 7 7 7 7 7 ALL NONE 8 8 8 8 8 8 ALL NONE 9 9 9 9 ALL NONE 10 10 10 10 ALL NONE FIGURE 3 Note If none of the space to sales configurations are suitable the operator can use the Custom...

Page 44: ...re is not available when the vend price is set to 0 00 Refrigeration Mode rFrG If selection button one is pressed at the rFrG prompt the controller will enter the Refrigeration Control Mode by display...

Page 45: ...light Savings Time CtL1 Control BLC1 option Year Setting Option If selection button two is pressed at the YEAr prompt the display will show the current year Pressing selection button one will allow yo...

Page 46: ...prompt and save the current setting dSt Block Selection Setting This feature is used to choose a group of selections and the time when those selections will be blocked from vending product If selecti...

Page 47: ...selection button two will lock in the desired setting In order to save the setting press selection button three to return the controller to the SbL1 prompt SbL1 Start Time Setting If selection button...

Page 48: ...he low energy operation including refrigeration and or lights will occur If selection button two is pressed at the nrG1 or nrG2 prompt the controller will enter the Low Energy Options Upon entry into...

Page 49: ...ng and return the user to the CtL1 prompt LItx Y Enable low energy option N Disable low energy option Refrigeration Temperature Set Back During Low Energy This feature is an additional sub mode of nrG...

Page 50: ...dISC prompt dISC DISCOUNT SETTING OPTIONS CtL1 Enable Disable discount setting SdSC Selection Setting Strt Set start time dAY Set days to time Hour Set time to start 24 hours LESS Set Discount amount...

Page 51: ...roller will enter the Over Ride Mode Upon entry into this program the display will show FrEn If selection button one is pressed it will cycle through the over ride setting options as listed below Pres...

Page 52: ...the nrGn prompt the controller will enter the Over Ride Low Energy Option Upon entry into this program the display will show the current setting nrGy for enable and nrGn for disable Pressing selection...

Page 53: ...VIO YEL 16 15 14 13 ORN BRN 6 5 4 3 11 12 2 1 J6 ORN RED BLK 8 4 7 3 VIO 1 5 6 2 J4 BRN WHT SEL 12 BRN WHT YEL SEL 10 SEL 11 GRY BLU SEL 9 ORN BLU VIO SELECTION SWITCHES SEL 8 SEL 7 BLU BRN BLU SEL 6...

Page 54: ...R TEMP REFRIG OPTIONAL BLK WHT SLOW BLOW 0 8 AMP FUSE BLK BLK GRY LIGHT YEL RELAY BLK EMI FILTER NOISE BLK TRANSFORMER WHT 24VAC BLK ORN HEATER GRY RELAY VIO GRY RELAY PLAIN WHT BLK or BLU WHT BLK POW...

Page 55: ...MOTOR 10 6 6 6 6 6 6 6 6 6 6 CABINET DOOR DOOR CABINET MOTOR 10 MOTOR 9 MOTOR 8 MOTOR 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 1 MOTOR 1 PINS 1 4 12VDC MOTOR ACTIVATE SWITCH MONITOR CIRCUIT 2X5 MATRI...

Page 56: ...K R E D B L U W H W H T T L B K R E D W H W H T T G R Y L B K R E D W H W H T T O R N L B K R E D W H W H T T V I O L B K R E D W H W H T T B R N L B K R E D P N K W H W H T T Y E L L B K K N P K N P...

Page 57: ...3 2002 PC 23 NOTES 1 If the outer door is left open for over an hour the lights and compressor will become active In order to over ride this option press the door switch one time...

Page 58: ...CABINET PARTS SECTION 3 2002 C 1...

Page 59: ...mple below will show how the parts are listed in the parts lists 1 VEND MOTOR ASSEMBLY This is the main assembly name and any replaceable parts will be indented below the assembly 2 RETAINER CAM This...

Page 60: ...SCREW 10 X 3 8 TAPPING SCREW V800570 G 10 X 5 16 TAPPING SCREW W LOCK WASHER V802047 H 10 X 1 2 TAPPING SCREW V802141 I 10 X 1 2 TAPPING SCREW V801422 J K V801489 10 X 1 2 SELF DRILLING SCREW 10 X 1 3...

Page 61: ...OCK WASHER 1 4 LOCK NUT W NYLON INSERT 387925 3 8 LOCK NUT W NYLON INSERT V802062 V801013 10 FLAT WASHER 10 FLAT WASHER LARGER 389026 V801491 3 8 FLAT WASHER 1 8 POP RIVET V801412 43842 CLOSED END CON...

Page 62: ...THIS PAGE INTENTIONALLY LEFT BLANK 3 2002 C 5...

Page 63: ...3 2002 C 6...

Page 64: ...OR 1 388305 388305 388305 388305 8 RAIN SEAL INNER DOOR 1 1111732 2 1111732 1 1111732 2 1111732 2 9 GROMMET 2 388090 388090 388090 388090 THE FOLLOWING ARE NOT SHOWN LABEL PRODUCT SET UP GUIDE 1 11221...

Page 65: ...4 25 3 2 22 1 7 5 6 10 11 9 8 12 19 13 18 17 16 15 14 24 21 23 20 P Y AD AA S P K Q Z K P P K B AC K P 28 27 29 P 26 3 2002 C 8...

Page 66: ...988 19 SIDE DECAL 2 20 STACK SUPPORT PLATE 1 388235 1 21 AIR BAFFLE CABINET 1 1068023 22 TOP HINGE 1 2000805 03 23 BACKING PLATE TOP HINGE 1 1120667 24 BRACKET STACK SUPPORT REAR 2 1079015 BRACKET STA...

Page 67: ...3 2002 C 10 5 1 2 6 4 3 7 J F J 8 9...

Page 68: ...1076634 3 BACK SPACER ASSEMBLY 10 2009473 01 2009473 01 2009473 01 1113139 02 4 HOOK RACK RETAINER 2 1086813 1086813 1086813 1086813 5 LOADING RACK PRODUCT RETAINER 1 1086805 1 1117848 1086805 1 1086...

Page 69: ...3 2002 C 12 6 5 4 26 22 21 20 14 9 8 10 19 22 24 23 25 7 11 12 13 15 3 2 1 18 17 16 27 28 29 11 13 28 12 29 I...

Page 70: ...112 1 1066112 1 13 CLIP SEE PRODUCT SET UP GUIDE TALL BLACK AR 1066112 1066112 1066112 14 GAGE BAR 10 1111651 1111651 1111651 15 PRODUCT SPACER FLAT 06 AR 1078848 1078848 1078848 16 PRODUCT SPACER 0 2...

Page 71: ...16 17 19 20 21 18 4 22 23 10 15 12 1 6 8 3 2 5 7 29 24 13 14 30 I I C AE L N J C 11 26 27 O I 28 I 25 I 9 32 33 5 31 MODEL 576 6 3 2002 C 14...

Page 72: ...CLUDES BRACKET 1 1121777 14 CONDENSER 1 1120437 15 BASE REFRIGERATION 1 1006703 16 START RELAY INCLUDED IN ASSEMBLY 513506066 1 17 OVERLOAD PROTECTOR INCLUDED IN ASSEMBLY 513506066 1 18 COVER OVERLOAD...

Page 73: ...8 9 7 5 3 1 2 6 10 K H H H 3 2002 C 16...

Page 74: ...FUSE 1 1053864 1053864 3 FUSE HOLDER 1 387966 387966 4 RAIN CURTAIN 1 1121660 1121660 5 RELAY REFRIGERATION 1 1079724 1079724 6 RELAY LIGHT 1 1089333 1089333 7 TRANSFORMER 1 1111201 1111201 8 PANEL AI...

Page 75: ...NOTES 3 2002 C 18...

Page 76: ...DOOR SECTION TRADE 1 2003 TD 1...

Page 77: ...4 16 9 5 3 2 15 6 8 17 12 11 7 1 6 K K D U U K U 10 14 U U 13 AE R Y 18 4 20 19 1 2003 TD 2...

Page 78: ...546 1079546 10 DBV PLUG PLATE 1 2000856 2000856 11 DRAIN TUBE 1 1110619 1110619 12 WATER COLLECTION PLATE 1 1110562 1110562 13 DBV PLUG PLATE UPPER 1 1089597 1089597 14 DBV MOUNT PLATE UPPER 1 1089619...

Page 79: ...1 2003 TD 4 16 9 10 8 14 13 12 2 11 15 22 1 24 23 18 25 21 20 19 18 13 17 3 4 5 6 7 26 F H H F K K K F F K K K D K...

Page 80: ...13 CLIP HARNESS 5 384692 2 14 DOOR BUMPER 2 1036912 15 RAMP CATCH INNER DOOR 1 1121714 16 COIN BOX ASSEMBLY 1 133563 17 BALLAST 115V 1 388259 18 SHEAR PANEL LOWER UPPER 2 388117 19 GROMMET 1 327021 20...

Page 81: ...4 16 8 5 3 2 15 6 7 17 10 9 18 12 13 14 1 11 6 U D K K K K R U U U Y 4 19 20 1 2003 TD 6...

Page 82: ...WATER COLLECTION TRAY 1 1110562 11 DBV PLUG LOWER 1 2000856 12 DBV MOUNT PLATE UPPER 1 1089619 13 DBV PLUG PLATE UPPER 1 1089597 14 RETAINER SIGN FACE 1 1087988 15 DOOR GUARD 1 2010131 16 RAIN GUARD...

Page 83: ...1 2003 TD 8 16 9 10 8 14 13 12 2 11 15 22 1 24 23 18 25 21 20 19 18 13 17 3 4 5 6 7 26 F H H F K K K F F K K K D K...

Page 84: ...11 SHEAR PANEL MIDDLE 1 1120713 12 DELIVERY HOPPER ASSEMBLY 1 133574 13 CLIP HARNESS 5 384692 2 14 DOOR BUMPER 2 1036912 15 RAMP CATCH INNER DOOR 1 1121714 16 COIN BOX ASSEMBLY 1 133563 17 BALLAST 115...

Page 85: ...2 1 4 5 6 17 25 27 19 24 20 21 7 11 U U 10 8 U U 9 AE 18 22 3 16 26 23 14 29 30 32 31 23 34 33 33 35 36 1 2003 TD 10...

Page 86: ...PRODUCT HOLDER CLIP 10 1120074 19 BUTTON RETAINER 2 1116228 20 HOLDER HOPPER COVER 2 1088953 21 HOPPER COVER 1 1087058 22 SIGN FACE RETAINER 1 1087031 1 23 SIGN FACE TRIM TOP BOTTOM 2 388284 17 24 BUT...

Page 87: ...1 2003 TD 12...

Page 88: ...R PANEL LOWER 1 388117 18 GROMMET 1 327021 19 HARNESS TIE 1 378513 20 LAMP HOLDER FIXED 3 388531 21 RAIN GUTTER 1 1121204 22 LAMP HOLDER PLUNGER 3 388532 23 LIGHT PANEL 2 1116236 24 LAMP 24 3 332974 2...

Page 89: ...1 2003 TD 14 2 3 4 5 6 7 15 16 14 13 12 10 8 9 6 12 11 1 1 17 S Y AB D E...

Page 90: ...1 1049724 5 SPRING 1 389691 6 E RING RETAINER 3 388589 7 HEX WASHER 1 387600 8 SPRING HEAVY 1 389691 9 FLAT WASHER 1 387718 10 FLANGE 1 1002384 11 VAPOR SEAL 1 388132 12 WASHER 2 V801023 13 LEVER COIN...

Page 91: ...1 2003 TD 16 14 15 16 17 19 20 18 22 21 13 12 U U U 1 5 6 7 8 9 10 11 4 3 2...

Page 92: ...388858 8 BUTTON HOUSING 10 1006932 9 SELECTION SWITCH 10 368299 10 SOLD OUT PLUG 10 1006975 1 11 SELECTION PANEL 10 SELECT 1 2010158 12 SELECTION HARNESS 10 SELECT 1 1111287 13 DISPLAY HARNESS 1 11112...

Page 93: ...NOTES 1 2003 TD 18...

Page 94: ...DOOR SECTION MINI V MAX TRADE 576 4 2002 TDS 1...

Page 95: ...4 18 8 5 3 2 17 6 7 19 10 9 20 13 14 16 1 11 17 U D K K K K R U U U Y 4 4 2002 TDS 2...

Page 96: ...ION TRAY 1 1110562 11 DBV PLUG PLATE LOWER 1 2000856 12 DBV PLUG GASKET LOWER NOT PICTURED 1 1086759 13 DBV MOUNT PLATE UPPER 1 1089619 14 DBV PLUG PLATE UPPER 1 1089597 15 DBV PLUG GASKET LOWER NOT P...

Page 97: ...4 2002 TDS 4 16 9 10 8 14 13 12 2 11 15 1 24 23 28 25 21 20 19 18 13 17 3 4 5 6 7 26 F H H F K 22 K K F F K K K D K 27 28...

Page 98: ...MIDDLE 1 1120713 1 12 DELIVERY HOPPER ASSEMBLY 1 133574 13 CLIP HARNESS 5 384692 2 14 DOOR BUMPER 2 1036912 15 RAMP CATCH INNER DOOR 1 1121714 16 COIN BOX 1 133563 17 BALLAST 115V 1 388259 18 SHEAR PA...

Page 99: ...4 2002 TDS 6 13 14 15 16 17 21 20 12 11 U U U 1 5 6 7 8 9 10 22 4 3 2...

Page 100: ...8 8 SELECTION BUTTON HOUSING 8 1006932 9 SELECTION SWITCH 8 368299 10 SOLD OUT PLUG 8 1006975 1 11 HARNESS 8 SELECT 1 1117872 12 DISPLAY HARNESS 1 1111252 13 BUTTON COIN RETURN 1 1050473 14 GUIDE PLAT...

Page 101: ...4 2002 TDS 8 2 3 4 5 6 7 15 16 14 13 12 10 8 9 6 12 11 1 1 17 S Y AB D E...

Page 102: ...1 1049724 5 SPRING 1 389691 6 E RING RETAINER 3 388589 7 HEX WASHER 1 387600 8 SPRING HEAVY 1 389691 9 FLAT WASHER 1 387718 10 FLANGE 1 1002384 11 VAPOR SEAL 1 388132 12 WASHER 2 V801023 13 LEVER COI...

Page 103: ...NOTES 4 2002 TDS 10...

Page 104: ...4 2002 GIV 1 PARTS SECTION GAS ISLAND VENDOR...

Page 105: ...4 2002 GIV 2 4 14 9 5 3 2 13 6 8 15 12 11 7 1 6 F F K D U U K U 10 AE R Y 16 17 4 18...

Page 106: ...1068988 8 EYELET TRIM 1 388271 9 COIN RETURN CUP 1 1079546 10 DBV PLUG PLATE 1 2000856 11 DRAIN TUBE 1 1110619 12 WATER COLLECTION PLATE 1 1110562 13 DOOR GUARD 1 2010131 14 RAIN GUARD 1 2000848 15 LO...

Page 107: ...4 2002 GIV 4 14 8 12 11 10 2 9 13 1 1 22 21 16 23 19 18 17 16 11 15 3 4 5 6 7 24 F H H F K K F K K K D K 12 25 AE 26 27 20 K...

Page 108: ...SEMBLY 1 133574 10 11 CLIP HARNESS 5 384692 2 12 DOOR BUMPER 2 1036912 13 RAMP CATCH INNER DOOR 1 1121714 14 COIN BOX 1 1120273 15 BALLAST 115V 1 388259 16 SHEAR PANEL LOWER UPPER 2 388117 3 17 GROMME...

Page 109: ...4 2002 GIV 6 2 3 4 5 6 7 9 8 10 6 11 12 1 1 S Y 13...

Page 110: ...5 2 T HANDLE 1 1002392 3 PIN STUD 1 387601 4 LOCK STUD QUICKER LOCK 1 1049724 5 SPRING 1 389691 6 E RING RETAINER 3 388589 7 HEX WASHER 1 387600 8 SPRING HEAVY 1 389691 9 FLANGE 1 1002384 10 FLAT WASH...

Page 111: ...GIV 8 15 14 13 12 10 11 9 3 2 1 16 U U U 4 5 6 7 5 8 E D AB...

Page 112: ...20345 5 BUSHING 2 385603 4 6 CRANK COIN RETURN LEVER 1 1002244 7 LEVER COIN RETURN 1 1052619 8 SPRING COIN RETURN CRANK 1 1060023 9 COIN CHUTE ASSEMBLY 1 1087961 10 COIN CHUTE 1 1002333 11 COVER CHUTE...

Page 113: ...GIV 10 12 1 5 6 7 8 9 10 11 4 3 2...

Page 114: ...3 SELECTION WINDOW 10 388223 4 SELECTION WINDOW BACK 10 388116 5 SELECTION BUTTON ASSEMBLY 10 1036203 6 SELECTION BUTTON 10 1116775 7 SPRING SELECTION 10 388858 8 BUTTON HOUSING 10 1006932 9 SELECTION...

Page 115: ...AG AH AI 1 2 P 6 7 5 3 4 8 K GIV 12...

Page 116: ...ART NO 1 PEDESTAL 1 1120439 2 SAFETY SCREEN 1 1009729 6 3 LABEL ON OFF 1 1088287 4 GROMMET 1 1007319 5 PLASTIC PLUG 1 NOT ALL PLUGS SHOWN 3 1121841 6 PLASTIC PLUG 75 1 1121841 1 7 PLASTIC PLUG 56 NOT...

Page 117: ...2 1 C 3 GIV 14...

Page 118: ...ITCH MOUNT ASSEMBLY ITEM NO DESCRIPTION QTY REQ 110V PART NO 1 SWITCH BOX ASSEMBLY 1 1120274 2 SWITCH BRACKET 1 1120276 3 SERVICE CORD W O PLUG 1 1079708 4 4 SERVICE CORD W PLUG NOT PICTURED 1 1070182...

Page 119: ...NOTES GIV 16...

Page 120: ...M 1 3 2002 MAINTENANCE SECTION...

Page 121: ...to 48 hours of burnout This will prevent damage to the ballast D Check the product temperature for proper cooling E Check evaporator drain for obstruction water in the evaporator area must drain to th...

Page 122: ...l is removed use the general cleaning procedure listed above in A D SCRATCH REMOVAL Remove or minimize hairline scratches and minor abrasions by using any good quality automobile polish Test product b...

Page 123: ...ser at the condenser the heat is dissipated into the surrounding air The liquid refrigerant changes from a liquid to a vapor and back to a liquid again This change of state allows the refrigerant to a...

Page 124: ...increasing both pressure and temperature The compressor forces the compressed vapor out through the discharge line and into the condenser The condenser fan pulls air through the condenser As the hot...

Page 125: ...DISCHARGE SIDE VAPOR HIGH PRESSURE COMPRESSOR SUCTION 50 110 VAPOR CONDENSER FAN LIQUID DRIER LIQUID CONDENSER ACCUMULATOR EVAPORATOR EVAPORATOR FAN LOW PRESSURE CAPILLARY RESTRICTION TUBE F R O N T M...

Page 126: ...and solid particles from refrigerant liquid One side of the drier is connected to the outlet line of the condenser the other side is connected to the capillary tube going to the evaporator CAPILLARY T...

Page 127: ...ONDENSER FAN ASSEMBLY AND CAPACITOR CONDENSER EVAPORATOR EVAPORATOR FAN ASSEMBLY REFRIGERATION SENSOR CONTROL RELAY TEMPERATURE COMPRESSOR STARTING RELAY CAPILLARY TUBE ACCUMULATOR FIGURE 2 M 8 3 2002...

Page 128: ...CLUDED IN ASSEMBLY P N 513506066 The thermal overload switch is mounted in the terminal box on the outside of the compressor under the housing If the compressor motor gets hot or draws too much curren...

Page 129: ...NOTES M 10 3 2002...

Page 130: ...T 1 4 2002 TROUBLESHOOTING...

Page 131: ...n charges on parts and refrigeration system replaced under this Warranty If special handling or premium transportation is requested these charges are assumed by the purchaser VII Any parts and or refr...

Page 132: ...gs will be furnished upon request On site inspection of defective parts at The Vendo Company s option may be used to facilitate credit approval or the replacement of parts VII The Vendo Company will p...

Page 133: ...return of any part or accessory REFRIGERATION UNIT RETURN PROCEDURE 1 All refrigeration units returned must be accompanied by a material return tag P N 1122826 Tag must clearly state the reason for th...

Page 134: ...d into three columns Possible Problem Possible Cause and Service Suggestion POSSIBLE PROBLEM POSSIBLE CAUSE SERVICE SUGGESTION Returns all good coins No power to vendor Check power supply No power to...

Page 135: ...continuously Improper cam lobe adjustment Check cam for proper arrangement of cam lobes see product set up guide Motor position switch not making proper contact with cam lobe Check lever for proper l...

Page 136: ...lay stays closed Replace relay Compressor motor problem Check replace Compressor runs but cabinet temperature warm Loss of refrigerant Replace refrigeration unit Note Any work of this nature done with...

Page 137: ...ller Excessive noise Fan blade bent or hitting shroud Straighten relocate shroud position or remove shroud Fan motor noisy Replace if necessary Refrigeration base loose or bent Tighten bolt or replace...

Page 138: ...T 9 NOTES...

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