VENCO VP-6ED Page 13 Installation & Owner'S Manual Download | Manualshive

Page: 13 / 48

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TITLE

SECTION

SUPERCEDES

DATE

6138

H200

8-29-94

7-10-98A

INSTALLATION DRAWING

VP/VC-6R

MANUFACTURING, INC.

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Summary of Contents for VP-6ED

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Page 3: ...6140 19 ES HOIST POWER UNIT 6133B 20 DASHCONTROLINSTALLATION 6123 21 DASHCONTROLINSTALLATIONDRAWING 40124 22 UPPER NEST PIVOT ASSEMBLY 6114 23 INSTALLINGTRUCKBED 6115 24 ATTACHINGUPPERNESTPIVOTS 6116...

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Page 5: ...nstallation and improper operation read and understand this manual in its entirety before proceeding WARNING Whenever work or maintenance is performed on a truck under a raised body always remember to...

Page 6: ...rofthelongsills Thetubeonthe lower rear hinge frame should be touching end of longsills Be sure that the lower rear hinge is square B Fastentheupperhinge withcollarsonthesideoftheplatestowardinsideoft...

Page 7: ...washers 2 each required Use 1 4 20 x 3 bolts 1 4 nuts lock washers and flat washers 2 each required to bolt through upper nest and third cross member NOTE Be sure the upper nest is centered from right...

Page 8: ...TITLE SECTION SUPERCEDES DATE 6103 H200 11 3 89 6 30 98 ILLUSTRATIONS VP VC 6 6R MANUFACTURING INC...

Page 9: ...TITLE SECTION SUPERCEDES DATE 6108 H200 11 4 93 7 10 98 ILLUSTRATIONS VP VC 6R MANUFACTURING INC...

Page 10: ...from the rear Bolt through the first bed cross member from the rear and the z onthelongitudinalsupportwith1 4 20x2 1 2 bolts 1 4 nuts washersandlockwashers 2 each required C Bolt longitudinal body sup...

Page 11: ...TITLE SECTION SUPERCEDES DATE 6110 H200 11 13 89 7 10 98A INSTALLATION DRAWING VP VC 6R MANUFACTURING INC...

Page 12: ...theleftsidewithtwo5 16 18x1 boltsgoing upthroughthecross memberwithtwostarwashersontheundersideofthecrossmemberand5 16 nutsand flatwasherstighteneddownagainsttheangle Thisisdonebecauseofinterferencewi...

Page 13: ...TITLE SECTION SUPERCEDES DATE 6138 H200 8 29 94 7 10 98A INSTALLATION DRAWING VP VC 6R MANUFACTURING INC...

Page 14: ...ntingtubeshouldbe4 1 2 fromtheoutsideoftheframe Place the 1 1 2 x 1 1 2 X 2 long angles 1 each side against the front of the mounting tube and the top of the cross member Mark the area where the angle...

Page 15: ...TITLE SECTION SUPERCEDES DATE 6113 H200 11 13 89 7 10 98A INSTALLATION DRAWING VP VC 6R MANUFACTURING INC...

Page 16: ...frameandpowerunit ifrequired Boltthroughframe andpipeintosideofpowerunit use3 8 16bolts 3 8 washersandlockwashers 2 each required Be sure not to drill through cables running on inside of truck longsil...

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Page 18: ...6493 2 8 00 10 27 00A 6425 ED POWER UNIT VP6S SUPERCEDES TITLE DATE SECTION MANUFACTURING INC 6425 ED DOUBLE ACTING POWER UNIT...

Page 19: ...PERCEDES TITLE DATE SECTION MANUFACTURING INC 6425 ED WITH MONARCH PUSH BUTTON CONTROL 416533 MONARCH PUSH BUTTON CONTROL NOTE ENERGIZING G COIL SENDS FLOW TO C1 PORT HOIST UP ENERGIZING R COIL SENDS...

Page 20: ...VP6S SUPERCEDES TITLE DATE SECTION MANUFACTURING INC 6426 ES SINGLE ACTING POWER UNIT NOTE ENERGIZING B COIL RELEASES C1 PORT ENERGIZING SOLENOID COIL SENDS FLOW TO C1 PORT B W G TO BAT POST 416527 W...

Page 21: ...UNIT W PUSHBUTTON INST VP6S MANUFACTURING INC 6426 ES SINGLE ACTING POWER UNIT NOTE ENERGIZING B COIL RELEASES C1 PORT ENERGIZING SOLENOID COIL SENDS FLOW TO C1 PORT B W G TO BAT POST BREATHER PLUG 6...

Page 22: ...Mobile DTE 13 or equivalent 3 5 qts for 416 516 520 and 2 qts for VP 6 R STEP3 Raise the hoist halfway 22 25 dump angle approx 8 of cylinder stroke STEP 4 Fill the reservoir with an additional 2 qts...

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Page 24: ...Use the 12 pan head slotted screws 1 2 long furnished in kit Installswitchextensionontotoggleswitch Connect center post of switch to the 20 amp in line fuse Connect fuse to hot lead under dash Connec...

Page 25: ...40124 H200 1 22 90A 5 15 98B DASH CONTROL INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 26: ...See Figure 11 below Slidetheshaftcollars 2 O D x1 53 I D x1 2 long 2required overeachsideoftheupper pivot shaft part of hoist main frame Slide the upper nest pivot assembly 2 required over theupperpiv...

Page 27: ...t up and down 2 or 3 timescompletelybeforeplacingthebedbackonthetruckframe Placepick upbedbackon the pick up chassis and install rear hinge pivot pins 1 dia x 5 1 16 2 required with heads on outside a...

Page 28: ...ential See Figure 13 below Activate hoist up slowly until upper nest pivots make contact with upper nest assembly on underside of bed Now adjust the hoist pitch Square up bed to cab before spot weldin...

Page 29: ...will have to be shortened to prevent interference with side of pick up bed Removegasfillerhoseandcut7 1 4 offoneend Onbreatherhoses cut5 off straight hose closesttotankand2 1 4 off90 hosethatisattach...

Page 30: ...40126 H200 2 9 84 5 15 98A GAS FILLER SUPPORT INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 31: ...6072 H200 10 31 88A 5 15 98B BUMPER BRACKET INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 32: ...40260 H300 10 19 89 5 15 98A LUBRICATION SERVICE CHART VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 33: ...Stand Clear decals one each side of frame in a visible location These decals are for the safety of anyone who may operate this unit and is intended to protect all parties from potential liability VENC...

Page 34: ...location for the rear hinge This location should be immediately behind a truck crossmember The hole center of the rear pivot angle should not be more than 6 rearward of the rear spring hanger b See Fi...

Page 35: ...TITLE SECTION SUPERCEDES DATE 40239 H200 10 21 93 7 2 98 VC LIFT SHAFT INST VP VC 6 MANUFACTURING INC...

Page 36: ...6074 H400 7 10 98D 10 4 99E REPLACEMENT PARTS DRAWING VP VC 6R SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 37: ...ESONLY 19 2 15254 15254 CAUTION STANDCLEAR DECAL 20 1 40003 40003 PIN CYLINDER BASE 21 2 40025 CLEVIS PIN REAR HINGE 22 1 40034 40034 HYDRAULICCYLINDER 23 1 40036 40036 HOSE ASSEMBLY 48 ES ONLY 24 1 4...

Page 38: ...40058 2 H400 5 14 98 12 3 98A SERVICE PARTS LIST VP VC 6 VC 416 516 520 SUPERCEDES TITLE DATE SECTION 40058 2 SINGLE ACTING HYDRAULIC POWER UNIT SERVICE PARTS LIST MANUFACTURING INC...

Page 39: ...TITLE SECTION SUPERCEDES DATE 6097 H400 5 15 98A 12 10 98B SERVICE PARTS LIST VP VC 6 SERIES MANUFACTURING INC...

Page 40: ...TITLE SECTION SUPERCEDES DATE 6486 2 11 00 6 2 00A REPL PARTS DWG 6425 ED POWER UNIT MANUFACTURING INC 6425 ED POWER UNIT REPLACEMENT PARTS REPLACEMENTPARTSLISTREF6487...

Page 41: ...29 416520 VALVE PRESS COMP ORIFICE 1 5 GPM 30 416521 PARTS KIT RELIEF VALVE 31 416522 MOTOR ELECTRIC 12 VDC 32 BEARING BASE MOTOR 33 HEX NUT 5 16 24 34 LOCK WASHER 5 16 35 STAR WASHER 1 4 36 HEX HEAD...

Page 42: ...TITLE SECTION SUPERCEDES DATE 6508 5 30 00 REPL PARTS LIST 6426 ES POWER UNIT MANUFACTURING INC...

Page 43: ...BEARING BASE MOTOR 26 NUT HEX 5 16 24 27 WASHER LOCK 5 16 28 WASHER STAR 1 4 29 WASHER LOCK 1 4 30 SCREW HEX HEAD CAP 1 4 20 X6 1 2 31 6503 BRACKET MOUNTING 32 33 34 SCREW HEX HEAD THREAD FORMING 1 4...

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