Velleman K8039 Assembly Manual Download Page 8 | Manualshive

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8

Construction



C12 : 100nF / 250Vac

12. Capacitor.



SK4 : 3p

DMX input

13. Board to wire connector



X1

: 20MHz

14. Quartz crystal

X...



SK1 : 2p

AC input



SK2 : 2p

Lamp output

16. Terminal blocks



F1 :

5A

(slow)



F2 :

100mA

(fast)

17. Fuses

F...



C10 : 220µF/25V



C11 : 220µF/25V

15. Electrolytic capacitors
Watch the polarity!

C...



VR1 : UA7805

18. Voltage regulator

VR...

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Summary of Contents for K8039

Page 1: ... group of lamps trough a DMX signal Suitable for resistive and mains voltage halogen lighting Specifications control source DMX 512 3 pin XLR socket included load capacity max 1000W 230V or 500W 115V power Input 115 230 VAC size 150 x 60 x 45mm 5 9 x 2 36 x 1 77 ...

Page 2: ...VELLEMAN NV Legen Heirweg 33 9890 Gavere Belgium Europe www velleman be www velleman kit com ...

Page 3: ...X interface K8062 kit version VM116 assembled version or any other control console compliant with the DMX 512 protocol as a controller FEATURES suitable for resistive loads like incandescent lamps and mains voltage halogen lighting system addressability 512 unique addresses selectable with DIP switch status LED for power and error detection toroidal filtering for low noise according to EN55015 sta...

Page 4: ...the eyes Needle nose pliers for bending leads or to hold components in place Small blade and Phillips screwdrivers A basic range is fine For some projects a basic multi meter is required or might be handy 1 2 Assembly Hints Make sure the skill level matches your experience to avoid disappointments Follow the instructions carefully Read and understand the entire step before you perform each operati...

Page 5: ...arefully solder the leads 2 Make sure the solder joints are cone shaped and shiny 3 Trim excess leads as close as possible to the solder joint REMOVE THEM FROM THE TAPE ONE AT A TIME DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE ALWAYS CHECK THEIR VALUE ON THE PARTS LIST ...

Page 6: ...3 B R10 10K 1 0 3 B R11 10K 1 0 3 B R12 100K 1 0 4 B R13 1K5 1 5 2 B R14 1K5 1 5 2 B R15 1K5 1 5 2 B R16 1K5 1 5 2 B R17 2K2 2 2 2 B R18 1M 1 0 5 B R19 330 3 3 1 B 3 Resistors R IC1 8p IC2 18p IC3 6p IC4 6p 5 IC sockets Watch the position of the notch Construction J 6x 1 Jumper wires D1 1N4007 D2 1N4007 D3 1N4007 D4 1N4007 D5 1N4007 D6 1N4007 2 Diodes Watch the polarity D CATHODE 4 Metal film resi...

Page 7: ... Capacitors c C LD1 3mm Green LD2 3mm Red LD1 Power LD2 Error 7 LED s Watch the polarity COLOR 2 5 LD CATHODE R23 22K 2 2 3 B Do not mount R24 yet 8 1W Resistor R 2 m m R25 1M 1 0 5 B R26 1M 1 0 5 B 9 Vertical resistors R JP2 2p mode selection 10 Pin header Construction SW1 DMX address selection 11 Piano DIP switch ...

Page 8: ...put 13 Board to wire connector X1 20MHz 14 Quartz crystal X SK1 2p AC input SK2 2p Lamp output 16 Terminal blocks F1 5A slow F2 100mA fast 17 Fuses F C10 220µF 25V C11 220µF 25V 15 Electrolytic capacitors Watch the polarity C VR1 UA7805 18 Voltage regulator VR ...

Page 9: ... TR1 TIC246M 20 Triac SCREW LOCK WASHER M3 NUT 10mm M3 BOLT L1 1mH 1kHz 5A 21 Toroidal coil L IC1 SN75176 IC2 VK8039 programmed PIC16F627A IC3 4N33 IC4 K3020P 22 IC s Watch the position of the notch notch Put an extra layer of solder on all copper PCB tracks to improve current handling capabilities ...

Page 10: ...hoose operation voltage CHECK THOROUGHLY ALL THE COMPONENTS FOR MISS MOUNTING INCLUDING SOL DERING ERRORS 230V R24 22K 2 2 3 B Mount a wire jumper for JP1 according to the figure 115V Mount for R24 a wire jumper Mount a jumper wire for JP1 according to the figure ...

Page 11: ...LR plug 1 2 3 Orange Red Brown Solder the 3 pole female print connector to the XLR connector using the figure below to check the accuracy of the connections see figure 1 0 Orange Brown 1 3 Legend Ground Data Data 1 2 3 Fig 1 0 Red 2 ...

Page 12: ...olation between the mains voltage terminals SK1 and SK2 and the DMX connecter terminals SK4 by means of a multimeter fig 2 0 Resistance should be infinite Make sure you mount the appropriate fuses F1 5A protects the outputs against overload but not against short circuits A short circuit will damage the TR1 triac F2 100mA protects the electronic parts on the circuit Never install higher value fuse ...

Page 13: ... with the self testing function Make sure the PCB is not live Close the mode jumper JP2 by means of a shunt Set the DMX address to 0 i e all switches to OFF Connect a light bulb min 60W with the output LAMP OUT Switch on the K8039 AC IN The light bulb should slowly fade in and out Remove the power and shunt JP2 26 Stand alone test Stand alone test AC POWER ADDRESS 0 ...

Page 14: ...h the LAMP OUT SK2 output Watch the output power it should be between 60 and 1000W and shouldn t be a capacitive ex electronic transformer or an inductive charge ex halogen lighting with transformer 2 Connect the DMX signal to the DMX IN input SK4 SK2 N L LAMP OUT Fig 3 0 ...

Page 15: ...om 1 to 9 generate a binary digit repre senting the DMX channel Switch 1 is the LSB switch 9 is the MSB Only modify the DMX channel when the K8039 is not live Make sure to turn the kit live after every modification Please go to our website www velleman be and consult the handy graphical help program showing the position of the switch es Setting up will become easy 1 4 2 5 3 6 7 8 9 Connection use ...

Page 16: ...tch it on 6 The power LED LD1 has to light whenever the PCB is connected to the mains 7 When increasing the DMX value for the set up channel the lamp s brightness has to increase and vice versa LD2 error LED will flashes once when switching on the mains If an irregularity is found LD2 will indicate the possible fault see table Connection use LD2 flashes continuously No connection between a DMX con...

Page 17: ...be more stable It may be necessary with some brands of DMX equipment Due to the high tolerance in the DMX protocol not all DMX controllers run stable together with the DMX fix tures In this mode an identical value has to be read twice by a DMX channel until the dimmer modifies the lumi nosity The drawback is that the dimmer s reaction time will slow down when changing the light intensity rap idly ...

Page 18: ...18 29 PCB PCB ...

Page 19: ...19 30 Schematic diagram diagram ...

Page 20: ...5 4 1 0 3 2 9 3 4 6 0 2 7 Modifications and typographical errors reserved Velleman nv H8039IP 2005 ED1_rev3 VELLEMAN NV Legen Heirweg 33 B 9890 GAVERE Belgium Europe ...

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