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18

6 Setup

VEGATOR 636 Ex • Signal conditioning instrument

23446-EN-130627

Switch

1

2

3

4

5

6

14 s

A/B

on

off

on

18 s

A/B

off

on

on

20 s

A/B

on

on

on

The measuring system is continuously monitored. The following 

criteria are checked:

 

Two-wire cable on line break and shortcircuit

 

Interruption of the connection cable to the piezo elements

 

Corrosion or damage of the tuning fork (vibrating rod)

 

Break of the tuning fork (vibrating rod)

 

Loss of vibration

 

Too low vibrating frequency

 

Medium penetrating from the vessel side into the sensor

In systems with VEGASWING or VEGAVIB level switches in conjunc

-

tion with a two-wire electronics module, a function test can be carried 

out. VEGATOR 636 Ex has an integrated test key. The test key is 

recessed in the front plate of the signal conditioning instrument. Push 

the test key with a suitable object (e.g. screwdriver, pen etc.).
By pushing the key, the system is checked on the following criteria:

 

Switching function of the switching outputs

 

Potential separation of the outputs

 

The signal processing of the signal conditioning instrument

After pushing the test key, the complete measuring system is checked 

on correct function. The following operating conditions are simulated 

during the test:

 

Fault message

 

Empty signal

 

Full signal

Check if all three switching conditions occur in the correct sequence 

and the stated duration. If not, there is a fault in the measuring system 

(see chapter "

Fault rectification

").

Note:

Keep in mind that the connected instruments are activated during the 

function test. By doing this, you can check the correct function of the 

measuring system.

After releasing the key.

The specified times apply with a tolerance of ±20 %.

A-mode

B-mode

1

 Simulation of a fault signal (approx. 3

 

s)

Level relay deenergised

Relay control lamp off

Relay control lamp off

1

 Simulation of a fault signal

Failure lamp

Failure lamp lights

Failure lamp lights

Function monitoring

Test key

Test procedure

Summary of Contents for VEGATOR 636 Ex

Page 1: ...Operating Instructions VEGATOR 636 Ex Signal conditioning instrument Ship approvals Document ID 23446...

Page 2: ...duct description 3 1 Configuration 7 3 2 Principle of operation 8 3 3 Adjustment 8 3 4 Packaging transport and storage 8 4 Mounting 4 1 General instructions 10 4 2 Mounting instructions 10 5 Connectin...

Page 3: ...ioning instrument 23446 EN 130627 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product...

Page 4: ...hese personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can...

Page 5: ...explicitly forbidden 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components t...

Page 6: ...the Ex approved instruments 2 7 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the g...

Page 7: ...if necessary further certificates The VEGATOR 636 Ex consists of VEGATOR 636 Ex signal conditioning instrument 5 6 7 8 9 10 12 13 14 TEST on 3 1 2 Fig 1 VEGATOR 636 Ex 1 Ex separating chamber with Ex...

Page 8: ...protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment frien...

Page 9: ...iption VEGATOR 636 Ex Signal conditioning instrument 23446 EN 130627 Storage and transport temperature see chapter Supplement Technical data Ambient conditions Relative humidity 20 85 Storage and tran...

Page 10: ...cover IP 65 for surface mounting In this housing you can mount a maximum of 3 instruments of 36 mm width 4 2 Mounting instructions The plug in socket is constructed for carrier rail mounting according...

Page 11: ...erminals according to the following illustration 1 2 4 3 Fig 3 Mounting the separating chamber All signal conditioning instruments are provided with different gaps dependent on type and version mechan...

Page 12: ...Typ 600 1 5 6 7 8 14 13 12 10 9 4 3 2 1 EEx ia L1 N DISBUS 0 10V 9 8 7 3 2 1 C B A 12 Plug in socket 2 1 3 4 Fig 4 Plug in socket VEGATOR 636 Ex 1 Bridges for looping the operating voltage 2 Type cod...

Page 13: ...round terminal The ground terminal on the outside of the sensor housing must be connected to the potential equalisation low impedance If potential equalisation currents are expected the connection on...

Page 14: ...rsions make sure the Ex separating chamber is plugged above the sensor terminals The pins for type and Ex coding must also be inserted correctly 5 3 Wiring plan 3 5 4 1 2 5 6 7 8 1 2 3 4 9 10 12 13 14...

Page 15: ...T EEx ia L1 N DISBUS 0 10V 9 8 7 3 2 1 C B A 12 Plug in socket 6 5 10 7 7 8 9 1 2 3 4 Fig 6 Display and adjustment elements 1 Test key 2 Control lamp level relay LED yellow 3 Control lamp Fault signal...

Page 16: ...54W max 250VAC DC 9 10 Uo xx V Lo xx mH Co xx nF Po xx mW Io xx mA 1 2 3 Fig 7 Display and adjustment elements 1 DIL switch block 2 Type plate 3 Transparent cover 6 2 Adjustment elements Control lamps...

Page 17: ...on delays independent of each other The delay refers to the switching function of the relay In the example see previous illustration mode A max detection of overfill protection is selected switch 1 T...

Page 18: ...pushing the key the system is checked on the following criteria Switching function of the switching outputs Potential separation of the outputs The signal processing of the signal conditioning instru...

Page 19: ...tching conditions occur in the correct sequence and the specified duration 20 then the test is passed and the instrument functions correctly Test not passed The specified times deviate considerably fr...

Page 20: ...tioning instrument Level Signal current Sensor Sig nal lamp Switch ing output yellow Con trol lamp Failure red Outputs Mode B Dry run protection approx 16 mA Relay ener gized transistor conducts Mode...

Page 21: ...49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge...

Page 22: ...ld the failure lamp extinguish the sensor will be defective Exchange the sensor or send it in for repair The red failure control lamp LED of the signal conditioning instrument lights Current value 23...

Page 23: ...Internet homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without hav ing to call back for needed information Print a...

Page 24: ...ly separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling comp...

Page 25: ...t circuit proof Sensor operating voltage 15 18 V DC Detection line break 2 3 mA Detection shortcircuit 23 2 mA Configuration connection cable 2 wire Resistance per conductor max 35 Relay output Number...

Page 26: ...n class II Electrical separating measures reliable separation VDE 0106 part 1 between power supply sensor input level relay and transistor output Functional safety SIL The instrument can be used in sa...

Page 27: ...trument 23446 EN 130627 9 2 Dimensions 118 5 mm 4 67 134 mm 5 28 36 mm 1 42 54 5 mm 2 15 5 6 7 8 9 10 12 13 14 1 2 on 3 Fig 23 Dimensions VEGATOR 636 Ex 1 Transparent cover 2 Carrier rail 35 x 7 5 or...

Page 28: ...of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior n...

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