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32

  Overfill Alarm Relay

The console has one dry contact relay output that closes when an overfill alarm is activated. You can connect an 
external audible/visual warning device to this relay. Connect the two wires from the external warning device to the 
either of the two overfill relay terminals (J5) [see Figure 23].

Important! Note these Output Relay Connection Restrictions:

 

• Output relays can not be connected to a device that draws more than 2 amperes of current.

• Output power - output relay contact, resistive load - 120/240 Vac, 2 A max.
Alarm relays cannot be used for flow control. Alarm relays provide only a momentary closure and cannot actuate 
flow control devices such as valves and pump motor relays for extended periods of time.

Figure 23.   Connecting Output Relay to Console

Legend for numbered boxes

1

Connect one wire from relay to top terminal of J6 (no polarity)

2

Connect second wire from relay to lower terminal of J6 (no polarity)

3

Power area of console

4

Intrinsically safe area of console (under cover)

J5

J6

4W

J

3

2W

J4 TERM2

J7 TERM1

J8

J9

1

1

consoles/tls2/rcon.eps

1

2

3

4

WARNING!
Shock hazard. Do not 
touch metal ends of 
capacitors C24/C27
or the metal  bands
on chokes L2/L4.

C24

C27

C24

C27

L2

L4

L2

L4

Summary of Contents for TLS2

Page 1: ...Manual No 577013 756 Revision J Site Prep Manual Veeder Root TLS2 Console Gilbarco EMC2 Console...

Page 2: ...r Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Contact Veeder Root Customer Service at 800 873 3313 with the specific part numbers and quantities that were missing or received damaged 2 Fax...

Page 3: ...tion Kit 14 Riser Cap Kit for Mag Probe Installations 15 Cap and Cord Grip Kit 15 Metal Cap and Ring Kit 16 Modifying an Existing Metal Cap 17 Mag Probe Assembly Attaching Probe Canister Spacer Rings...

Page 4: ...igure 11 Modifying an Existing Metal Riser Cap 17 Figure 12 Installing Probe Canister Spacer Rings for 3 4 inch Risers 19 Figure 13 Installing Insulating Sleeves for 2 inch Risers 20 Figure 14 Probe F...

Page 5: ...tion manual Contractor Certification Requirements Veeder Root requires the following minimum training certifications for contractors who will install and setup the equipment discussed in this manual I...

Page 6: ...ive power to a device creates a poten tial shock hazard Turn Off power to the device and associated accessories when servicing the unit NO SMOKING Sparks and embers from burning ciga rettes or pipes c...

Page 7: ...in accordance with the National Electrical Code NFPA 70 and the Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 30A or other local codes such as the CEC Canadian Electrical Code Con...

Page 8: ...ss than 1000 feet to meet intrinsic safety requirements Splices Veeder Root recommends that no splices be made in the wire run between a probe junction box and the console Each splice degrades signal...

Page 9: ...be sure that direct burial practices are acceptable at your location Your site diagram will help you calculate conduit and wiring lengths and necessary quantities of junction boxes sealing boxes clamp...

Page 10: ...abling will be damaged by doors furniture barrows etc Consider the ease of routing wiring ducting and probe cables to the console Check that the mounting surface material is strong enough to support t...

Page 11: ...ing Entry Knockouts Legend for numbered boxes 1 Console mounting holes 4 places 2 1 2 inch I P S 0 56 inch 22 and 14 mm Power wiring only conduit knockouts 4 places 3 1 2 3 4 1 inch I P S 22 28 35 mm...

Page 12: ...spur 2 To an external alarm i e forecourt alarm 3 1000 mm maximum 4 Communication cable 5 5A neon spur 6 From an independent power supply at the distribution panel run three 2 5 mm2 minimum standard c...

Page 13: ...r 15 amperes 120 Vac or 240 Vac NOTE circuit breaker must be marked as the power disconnect for the console Run three 14 AWG standard color coded wires live neutral and earth to the console Run one 12...

Page 14: ...nals and ground lugs Connect the four power ground wires as shown in Figure 5 Do not connect the power wires to breaker panel at this time 3 Peel away the protective film from the surface of the displ...

Page 15: ...85 only pin 1 on top 8 Comm 2 port connector J9 RS 232 only pin 1 on top Note Comm 2 can support either RS 232 or RS 422 RS 485 Only one terminal connector J8 or J9 can be installed at a time For Comm...

Page 16: ...5 RAM clear jumper J2 shown in normal position 6 CPU board extends under display 7 Alarm indicator LED1 8 Power indicator LED2 9 Dip switch with all switches in the open position normal Set switch 1...

Page 17: ...nstallation in a Dedicated Riser If tank diameter is unknown perform the following procedure ref Figure 7 1 Measure the distance from the bottom of the tank to the top of the probe riser pipe A 2 Meas...

Page 18: ...exible conduit connectors etc for easier probe access The kit contents are listed in Table 1 and shown in Figure 8 Figure 8 Mag Probe AST Installation Kit Table 1 Mag Probe AST installation kit Part N...

Page 19: ...lable for purchase or you may be able to modify the existing riser cap CAP AND CORD GRIP KIT This Riser Cap kit Table 2 contains a plastic cap which screws onto the 4 inch NPT riser Figure 9 The cap c...

Page 20: ...Kit Table 3 Metal Cap and Ring Kit Part No 312020 952 Quantity Description Part Number 1 Ring Adaptor and gasket 514100 332 1 Cap and gasket 327869 003 1 Group Cord Grip 331028 001 Legend for numbere...

Page 21: ...vailable for this purpose Riser Caps from other manufacturers may require modification If you use your own metal riser cap you must drill and tap it for a cord grip fitting V R P N 331028 001 as follo...

Page 22: ...e canister Assembling Floats onto Probe Shaft The Product float Water or Water Density Float and Boot from the Probe Installation Kit are assembled on the probe shaft in the exact sequence and orienta...

Page 23: ...wn and then slide ring over top of canister until tabs snap into groove in canister 2 Probe canister 3 After setting arms see insert install bottom spacer ring Orient locking tabs as shown and then sl...

Page 24: ...talling Insulating Sleeves for 2 inch Risers Legend for numbered boxes 1 Canister connector up 2 Sleeve tabs up snap into canister groove 3 Canister insulator sleeves 2 4 Probe shaft 5 Sleeve tabs dow...

Page 25: ...d for numbered boxes 1 Up 2 Bottom of probe shaft 3 4 Inch Float set 4 Product float slide on probe shaft first 5 Optional Water float OR 6 Water Density float slide on probe shaft second 7 Boot slide...

Page 26: ...il filter wrench or equivalent and tighten the ring to 35 45 ft lbs Loosen the cord grip nut and push the cable through the metal cap and cord grip then clamp the cap onto the ring see Figure 17 3 Mak...

Page 27: ...console 8 Riser pipe 2 3 or 4 inch API schedule 40 depending on probe type to prevent erroneous probe readings install probe riser a minimum of 24 inches from the submersible pump 9 Top view of split...

Page 28: ...fications 7 1 2 inch rigid conduit to console 8 Riser pipe 2 3 or 4 inch API schedule 40 depending on probe type 9 Tank 10 Top view of optional split ring collar P N 576008 617 required if probe enter...

Page 29: ...alent 4 Tank WARNING Probes operate in areas where flammable liquids and explosive vapors may be present Improper installation may result in fire or explosion causing serious injury or death 1 Read th...

Page 30: ...signal strength Since wires for multiple probes may enter the console through a single conduit it is recommended that you use a different color code for each wire or individually mark each wire to id...

Page 31: ...e is only allowed in locations where local codes permit the use of buried cable If you decide to use the direct burial method you should order the Veeder Root Direct Burial Cable Preparation Kit P N 8...

Page 32: ...e console through the seal off box and into the junction box 2 Using wire nuts connect the two wires from the probe to the two wires coming from the console Be sure to observe color codes or tags when...

Page 33: ...sealing instructions in the Direct Burial Cable Installation Manual Legend for numbered boxes NOTE When temperature is below 50 F 10 C keep resin in a warm place prior to mixing e g in an inside pock...

Page 34: ...rminals without reprogramming the system GROUNDING PROBE SHIELDS AND DRAIN WIRES Connect probe cable shields and drain wires to ground in the console only not at the field junction boxes Do not ground...

Page 35: ...g 5 Intrinsically safe wiring cover shown swung open to left J4 J5 AVERTISSEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE consoles tls2 pbwr eps PROBE 6 PROBE 5 PROBE 4...

Page 36: ...load 120 240 Vac 2 A max Alarm relays cannot be used for flow control Alarm relays provide only a momentary closure and cannot actuate flow control devices such as valves and pump motor relays for ext...

Page 37: ...EST OK RAM FAIL Replace CPU board ROM TEST OK ROM FAIL Replace CPU board COLD BOOT NVRAM TEST OK NVRAM FAIL Replace CPU board STARTUP COMPLETE 4 You see the No Tanks Configured message see Figure 25 f...

Page 38: ...diagnostic warm boot program and display the test results Test Passed Message Test Failed Message Action If Failed RAM TEST OK RAM FAIL Replace CPU board ROM TEST OK ROM FAIL Replace CPU board WARM B...

Page 39: ...sed one at the console and one at the remote device We recommend an asynchronous short haul modem Black Box model ME800A or equivalent at the console and at the remote device For more information on t...

Page 40: ...his terminal in modem 10 RX terminal attach color 1 wire of twisted pair 4 to this terminal 11 TX terminal attach color 2 wire of twisted pair 14 to this terminal 12 TX terminal attach color 1 wire of...

Page 41: ...nector J8 for RS 422 and RS 485 or to connector J9 for RS 232 use Figure 5 on page 11 Only one communication type can be connected to Comm Port 2 at one time Table 2 below lists the connector and pin...

Page 42: ...For technical support sales or other assistance please visit www veeder com...

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