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22

  Mag Probe Installation

UST/AST Tank - Dedicated Riser

1.

Turn Off power to the console. 

2.

Remove any sludge from the bottom of the tank.

3.

Check that floats, boot, and cable are assembled correctly on probe.

4.

Gently slide the float(s) to the bottom of the probe shaft before lifting the probe canister. Carefully lower the 
probe shaft into the riser pipe until the boot rests on the bottom of the tank [See Figure 15 for UST installation 
or Figure 16 for AST installation]. 

CAUTION! Handle probes carefully. Striking or dropping the probe will result in loss of calibration and could 
cause permanent damage. 

UST RISER CAP ATTACHMENT

1.

If you are using the one piece cap (see Figure 9 on page 15), push the end of the probe cable through the 
cord grip bushing and nut on the cap, leaving a minimal amount of slack between the probe and cap. Screw 
the cap onto the riser by hand until the gasket first contacts the pipe. Then lightly tap the cap with a hammer 
to tighten it an additional 3/4 turn. Go to Step 3.

2.

If you are installing the metal cap and ring (see Figure 10 on page 16), screw the ring onto the 4-inch riser 
until the gasket contacts the pipe, then use a pipe wrench to tighten it an additional 3/4 turn. Using UL-
classified pipe sealant (suitable for the fuels involved), screw the cord grip fitting into the tapped hole. Push 
the cable through the metal cap and cord grip, then clamp the cap onto the ring. 

At sites that require installation of a riser adaptor (Phil-Tite M/F 4X4 or equivalent) at the top of the riser, do so 
following the manufacturer’s instructions. Next screw the adapter ring from the Veeder-Root kit (P/N

 

312020-

952) onto the riser adaptor by hand until the gasket contacts the sealing surface. Then use a torque wrench 
attached to an appropriate strap wrench (K-D Specialty tools nylon strap oil filter wrench, or equivalent) and 
tighten the ring to 35 - 45 ft-lbs. Loosen the cord grip nut and push the cable through the metal cap and cord 
grip, then clamp the cap onto the ring (see Figure 17).

3.

Make sure there is a minimal amount of slack between the probe and cap, then tighten the cord grip nut until 
the cable is held firmly. Push the end of the cable through the field J-box cord grip, then tighten that cord grip 
nut as well. Splice and seal the wires in the J-box (see Probe Field Wiring on page 28).

AST RISER CAP ATTACHMENT

1.

If you are using the one piece cap (see Figure 9 on page 15), push the end of the probe cable through the 
cap and cord grip bushing, leaving a minimal amount of slack between the probe and cap. Screw the cap onto 
the riser by hand until the gasket first contacts the pipe. Then lightly tap the cap with a hammer to tighten it an 
additional 3/4 turn. Discard the cord grip nut and attach the Adaptor Nut from the AST kit to the cap (see 
Figure 8 on page 14). Tighten the Adaptor Nut until the cable is held firmly. Go to Step 3.

2.

If you are installing the metal cap and ring (see Figure 10 on page 16), screw the ring onto the 4-inch riser 
until the gasket contacts the pipe, then use a pipe wrench to tighten it an additional 3/4 turn. Using UL-
classified pipe sealant (suitable for the fuels involved), screw the cord grip fitting into the tapped hole and 
tighten. Place the cord grip bushing in the fitting. Discard the cord grip nut and loosely screw the Adaptor Nut 
from the AST kit onto the cord grip fitting (see Figure 8 on page 14). Push the cable through the metal cap, 
bushing, and Adaptor nut, then clamp the cap onto the ring. Make sure there is a minimal amount of slack 
between the probe and cap, then tighten the Adaptor Nut until the cable is held firmly.

3.

Next assemble the liquidtight connectors on both ends of the flexible conduit as shown in Figure 8. Push the 
cable through the flexible conduit assembly and into the J-box. Connect the flexible conduit assembly to the 

OFF

Summary of Contents for TLS2

Page 1: ...Manual No 577013 756 Revision J Site Prep Manual Veeder Root TLS2 Console Gilbarco EMC2 Console...

Page 2: ...r Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Contact Veeder Root Customer Service at 800 873 3313 with the specific part numbers and quantities that were missing or received damaged 2 Fax...

Page 3: ...tion Kit 14 Riser Cap Kit for Mag Probe Installations 15 Cap and Cord Grip Kit 15 Metal Cap and Ring Kit 16 Modifying an Existing Metal Cap 17 Mag Probe Assembly Attaching Probe Canister Spacer Rings...

Page 4: ...igure 11 Modifying an Existing Metal Riser Cap 17 Figure 12 Installing Probe Canister Spacer Rings for 3 4 inch Risers 19 Figure 13 Installing Insulating Sleeves for 2 inch Risers 20 Figure 14 Probe F...

Page 5: ...tion manual Contractor Certification Requirements Veeder Root requires the following minimum training certifications for contractors who will install and setup the equipment discussed in this manual I...

Page 6: ...ive power to a device creates a poten tial shock hazard Turn Off power to the device and associated accessories when servicing the unit NO SMOKING Sparks and embers from burning ciga rettes or pipes c...

Page 7: ...in accordance with the National Electrical Code NFPA 70 and the Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 30A or other local codes such as the CEC Canadian Electrical Code Con...

Page 8: ...ss than 1000 feet to meet intrinsic safety requirements Splices Veeder Root recommends that no splices be made in the wire run between a probe junction box and the console Each splice degrades signal...

Page 9: ...be sure that direct burial practices are acceptable at your location Your site diagram will help you calculate conduit and wiring lengths and necessary quantities of junction boxes sealing boxes clamp...

Page 10: ...abling will be damaged by doors furniture barrows etc Consider the ease of routing wiring ducting and probe cables to the console Check that the mounting surface material is strong enough to support t...

Page 11: ...ing Entry Knockouts Legend for numbered boxes 1 Console mounting holes 4 places 2 1 2 inch I P S 0 56 inch 22 and 14 mm Power wiring only conduit knockouts 4 places 3 1 2 3 4 1 inch I P S 22 28 35 mm...

Page 12: ...spur 2 To an external alarm i e forecourt alarm 3 1000 mm maximum 4 Communication cable 5 5A neon spur 6 From an independent power supply at the distribution panel run three 2 5 mm2 minimum standard c...

Page 13: ...r 15 amperes 120 Vac or 240 Vac NOTE circuit breaker must be marked as the power disconnect for the console Run three 14 AWG standard color coded wires live neutral and earth to the console Run one 12...

Page 14: ...nals and ground lugs Connect the four power ground wires as shown in Figure 5 Do not connect the power wires to breaker panel at this time 3 Peel away the protective film from the surface of the displ...

Page 15: ...85 only pin 1 on top 8 Comm 2 port connector J9 RS 232 only pin 1 on top Note Comm 2 can support either RS 232 or RS 422 RS 485 Only one terminal connector J8 or J9 can be installed at a time For Comm...

Page 16: ...5 RAM clear jumper J2 shown in normal position 6 CPU board extends under display 7 Alarm indicator LED1 8 Power indicator LED2 9 Dip switch with all switches in the open position normal Set switch 1...

Page 17: ...nstallation in a Dedicated Riser If tank diameter is unknown perform the following procedure ref Figure 7 1 Measure the distance from the bottom of the tank to the top of the probe riser pipe A 2 Meas...

Page 18: ...exible conduit connectors etc for easier probe access The kit contents are listed in Table 1 and shown in Figure 8 Figure 8 Mag Probe AST Installation Kit Table 1 Mag Probe AST installation kit Part N...

Page 19: ...lable for purchase or you may be able to modify the existing riser cap CAP AND CORD GRIP KIT This Riser Cap kit Table 2 contains a plastic cap which screws onto the 4 inch NPT riser Figure 9 The cap c...

Page 20: ...Kit Table 3 Metal Cap and Ring Kit Part No 312020 952 Quantity Description Part Number 1 Ring Adaptor and gasket 514100 332 1 Cap and gasket 327869 003 1 Group Cord Grip 331028 001 Legend for numbere...

Page 21: ...vailable for this purpose Riser Caps from other manufacturers may require modification If you use your own metal riser cap you must drill and tap it for a cord grip fitting V R P N 331028 001 as follo...

Page 22: ...e canister Assembling Floats onto Probe Shaft The Product float Water or Water Density Float and Boot from the Probe Installation Kit are assembled on the probe shaft in the exact sequence and orienta...

Page 23: ...wn and then slide ring over top of canister until tabs snap into groove in canister 2 Probe canister 3 After setting arms see insert install bottom spacer ring Orient locking tabs as shown and then sl...

Page 24: ...talling Insulating Sleeves for 2 inch Risers Legend for numbered boxes 1 Canister connector up 2 Sleeve tabs up snap into canister groove 3 Canister insulator sleeves 2 4 Probe shaft 5 Sleeve tabs dow...

Page 25: ...d for numbered boxes 1 Up 2 Bottom of probe shaft 3 4 Inch Float set 4 Product float slide on probe shaft first 5 Optional Water float OR 6 Water Density float slide on probe shaft second 7 Boot slide...

Page 26: ...il filter wrench or equivalent and tighten the ring to 35 45 ft lbs Loosen the cord grip nut and push the cable through the metal cap and cord grip then clamp the cap onto the ring see Figure 17 3 Mak...

Page 27: ...console 8 Riser pipe 2 3 or 4 inch API schedule 40 depending on probe type to prevent erroneous probe readings install probe riser a minimum of 24 inches from the submersible pump 9 Top view of split...

Page 28: ...fications 7 1 2 inch rigid conduit to console 8 Riser pipe 2 3 or 4 inch API schedule 40 depending on probe type 9 Tank 10 Top view of optional split ring collar P N 576008 617 required if probe enter...

Page 29: ...alent 4 Tank WARNING Probes operate in areas where flammable liquids and explosive vapors may be present Improper installation may result in fire or explosion causing serious injury or death 1 Read th...

Page 30: ...signal strength Since wires for multiple probes may enter the console through a single conduit it is recommended that you use a different color code for each wire or individually mark each wire to id...

Page 31: ...e is only allowed in locations where local codes permit the use of buried cable If you decide to use the direct burial method you should order the Veeder Root Direct Burial Cable Preparation Kit P N 8...

Page 32: ...e console through the seal off box and into the junction box 2 Using wire nuts connect the two wires from the probe to the two wires coming from the console Be sure to observe color codes or tags when...

Page 33: ...sealing instructions in the Direct Burial Cable Installation Manual Legend for numbered boxes NOTE When temperature is below 50 F 10 C keep resin in a warm place prior to mixing e g in an inside pock...

Page 34: ...rminals without reprogramming the system GROUNDING PROBE SHIELDS AND DRAIN WIRES Connect probe cable shields and drain wires to ground in the console only not at the field junction boxes Do not ground...

Page 35: ...g 5 Intrinsically safe wiring cover shown swung open to left J4 J5 AVERTISSEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE consoles tls2 pbwr eps PROBE 6 PROBE 5 PROBE 4...

Page 36: ...load 120 240 Vac 2 A max Alarm relays cannot be used for flow control Alarm relays provide only a momentary closure and cannot actuate flow control devices such as valves and pump motor relays for ext...

Page 37: ...EST OK RAM FAIL Replace CPU board ROM TEST OK ROM FAIL Replace CPU board COLD BOOT NVRAM TEST OK NVRAM FAIL Replace CPU board STARTUP COMPLETE 4 You see the No Tanks Configured message see Figure 25 f...

Page 38: ...diagnostic warm boot program and display the test results Test Passed Message Test Failed Message Action If Failed RAM TEST OK RAM FAIL Replace CPU board ROM TEST OK ROM FAIL Replace CPU board WARM B...

Page 39: ...sed one at the console and one at the remote device We recommend an asynchronous short haul modem Black Box model ME800A or equivalent at the console and at the remote device For more information on t...

Page 40: ...his terminal in modem 10 RX terminal attach color 1 wire of twisted pair 4 to this terminal 11 TX terminal attach color 2 wire of twisted pair 14 to this terminal 12 TX terminal attach color 1 wire of...

Page 41: ...nector J8 for RS 422 and RS 485 or to connector J9 for RS 232 use Figure 5 on page 11 Only one communication type can be connected to Comm Port 2 at one time Table 2 below lists the connector and pin...

Page 42: ...For technical support sales or other assistance please visit www veeder com...

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