Vechline 1206 Series User Manual Download Page 4

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CONTENTS

1. General Information ........................................................................ 1

1.1 Overview

.............................................. 1

1.2 Characteristics

......................................... 3

1.3 Naming Rules of Controller models

....................... 3

1.4Product Classification

................................... 4

2. Installation Instructions ................................................................. 5

2.1 General Installation Notes

............................... 5

2.2 PV Array Requirements

................................. 6

2.3 Wire Size

............................................. 9

2.4 Mounting

............................................. 11

3. Display units ................................................................................. 15

3.1 Adanced Display unit (XDS2)

........................... 15

4. Control Parameters Setting ......................................................... 21

4.1 Battery types

......................................... 21

4.1.1 Support battery types

............................. 21

4.1.2 Battery Voltage Control Parameters

................. 21

4.1.3

Settings

......................................... 26

4.2 Load working modes

................................... 28

4.2.1

LCD setting

...................................... 28

4.2.2

R485 communication setting

....................... 29

4.3 Accessories (optional)

................................. 33

5. Protections, Troubleshooting and Maintenance ......................

...

5.1 Protection

............................................ 35

5.2 Troubleshooting

......................................

5.3 Maintenance

........................................

6. Technical Specifications .............................................................. 40

Annex I Conversion Efficiency Curves .........................................

Annex II Mechanical Dimension Diagram .....................................

Summary of Contents for 1206 Series

Page 1: ...MPPT Solar Charge Controller User manual Read these instructions carefully before use and keep it safe for future reference XTRA1206 XTRA2206...

Page 2: ......

Page 3: ...nstructions and warnings in the manual before installation No user serviceable components inside the controller DO NOT disassemble or attempt to repair the controller Mount the controller indoors Avoi...

Page 4: ...isplay unit XDS2 15 4 Control Parameters Setting 21 4 1 Battery types 21 4 1 1 Support battery types 21 4 1 2 Battery Voltage Control Parameters 21 4 1 3Settings 26 4 2 Load working modes 28 4 2 1LCD...

Page 5: ...high temperature environment IP33 Ingress protection and isolated RS485 design further improve the controller s reliability and meet the different application requirements XTRA series controller owns...

Page 6: ...operating voltage range Support the lead acid and lithium batteries programmable temperature compensation Limit charging power current over rated value Real time energy statistics function Power redu...

Page 7: ...roller will charge or discharge according the voltage setting point at the default temperature setting of 25 C no temperature compensation 1 3 NAMING RULES OF CONTROLLER MODELS Figure 1 Product Charac...

Page 8: ...Indicators PV battery load working status Buttons View or set the parameters or clear the error information LCD PV display voltage current generated energy power Battery display voltage current temper...

Page 9: ...is good Ventilation is highly recommended if mounted in an enclosure Never install the controller in a sealed enclosure with flooded batteries Battery fumes from vented batteries will corrode and des...

Page 10: ...PV modules As the core component of solar system controller could be suitable for various types of PV modules and maximize converting solar energy into electrical energy According to the open circuit...

Page 11: ...s to the controller due to the connection of some over specification PV modules The actual operation of PV array is as follows Condition 1 Actual charging power of PV array Rated charging power of con...

Page 12: ...of PV array exceeds the rated charging power of controller then the charging time as per the rated power will be prolonged so that more energy can be obtained for charging the battery However in the...

Page 13: ...e PV array output can vary due to the PV module size connection method or sunlight angle the minimum wire size can be calculated by the Isc of PV array Please refer to the value of Isc in the PV modul...

Page 14: ...rated current the reference size as below Model Rated charge current Rated discharge current Battery wire size Load wire size XTRA1206 10A 10A 4mm2 12AWG 4mm2 12AWG XTRA2206 20A 20A 6mm2 10AWG 6mm2 1...

Page 15: ...ring and be careful when wiring CAUTION The controller requires at least 150mm of clearance above and below for proper air flow Ventilation is highly recommended if mounted in an enclosure Installatio...

Page 16: ...eat dissipation through the box Step 2 Connect the system in the order of battery load PV array in accordance with Figure 2 2 Schematic Wiring Diagram and disconnect the system in the reverse order CA...

Page 17: ...sly or any one of them will be grounded However according to the practical application all the negative terminals of PV array battery and load can also be ungrounded but the grounding terminal on its...

Page 18: ...nication Refer to chapter4 Control Parameters Setting Step 5 Powered on the controller Closing the battery fuse will switch on the controller Then check the status of the battery indicator the control...

Page 19: ...ction problem Green Slowly Flashing 1Hz In charging Green Fast Flashing 4Hz PV Over voltage Green On Solid Normal Green Slowly Flashing 1Hz Full Green Fast Flashing 4Hz Over voltage Orange On Solid Un...

Page 20: ...ess the BATT button BATT browsing interface Cursor displacement during setting Press the button and hold 5s Setting the battery type battery capacity level and temperature unit Press the LOAD button C...

Page 21: ...nformati on Icon Information Day Not charging Not discharging Night Charging Discharging PV parameters Display Voltage Current Power Generated Energy Battery parameters Display Voltage Current Tempera...

Page 22: ...e SET button for the setting interface Step 2 Press the BATT button and hold 5secondsfor the battery type interface Step 3 Press the PV or LOAD button to choose the battery type Step 4 Press the SET b...

Page 23: ...o set the battery capacity Step 5 Press the SET button to confirm the parameters Setting parameters temperature units Operation Step 1 Press the SET button for the setting interface Step 2 Press the B...

Page 24: ...OAD button to set the LCD cycle time Step 4 Press the SET button to confirm the parameters Setting parameters local load working mode Operation Step 1 Press the SET button for the setting interface St...

Page 25: ...V 6S 24V 12S 48V User CAUTION When the default battery type is selected the battery voltage control parameters will be set by default and can t be changed To change these parameters select User batter...

Page 26: ...4 6V 9 17V Float Charging Voltage 13 8V 13 8V 13 8V 9 17V Boost Reconnect Charging Voltage 13 2V 13 2V 13 2V 9 17V Low Voltage Reconnect Voltage 12 6V 12 6V 12 6V 9 17V Under Voltage Warning Reconnect...

Page 27: ...e Reconnect Voltage Low Voltage Reconnect Voltage Low Voltage Disconnect Voltage Discharging Limit Voltage Under Voltage Warning Reconnect Voltage Under Voltage Warning Voltage Discharging Limit Volta...

Page 28: ...ge 14 5V 12 5V 9 17V Float Charging Voltage 13 8V 12 2V 9 17V Boost Reconnect Charging Voltage 13 2V 12 1V 9 17V Low Voltage Reconnect Voltage 12 8V 10 5V 9 17V Under Voltage Warning Reconnect Voltage...

Page 29: ...Charging Voltage Float Charging Voltage Boost Reconnect Charging Voltage Low Voltage Reconnect Voltage Low Voltage Disconnect Voltage Discharging Limit Voltage Under Voltage Warning Reconnect Voltage...

Page 30: ...the deviation is higher than 0 2V the manufacturer will assume no liability for any system malfunction caused by this 4 1 3 Settings 1 PC setting Download software for connection Visit our website ww...

Page 31: ...oftware User for lead acid battery Visit the item on the website of www ocs recreatie nl and download the QR code Download software User for lithium battery Visit the item on the website of www ocs re...

Page 32: ...ting interface Step 2 Press the LOAD button and hold 5s for the load working mode interface Step 3 Press the PV or LOAD button to set the load working modes Step 4 Press the SET button to confirm the...

Page 33: ...n for 14 hours before sunrise 115 Load will be on for 15 hoursafter sunset 215 Load will be on for 15 hours before sunrise 116 Test mode 2 n Disabled 117 Manual mode Default load ON 2 n Disabled CAUTI...

Page 34: ...30 Light ON OFF Light ON Timer...

Page 35: ...load ON OFF time through setting the real time clock Load working mode settings 1 PC setting Download software for connection Visit the item on the website of www ocs recreatie nl and download the QR...

Page 36: ...r for lead acid battery Visit the item on the website of www ocs recreatie nl and download the QR code Download software User for lithium battery Visit the item on the website of www ocs recreatie nl...

Page 37: ...nected with the eBox through the standard Ethernet cable parallel cable the operating status and related parameters of the controller can be monitored by the mobile APP software through Bluetooth sign...

Page 38: ...34...

Page 39: ...d controller power watts from the PV array will damage the controller Night Reverse Charging Prevents the battery from discharging to the PV module at night Battery Reverse Polarity Fully protected ag...

Page 40: ...imes delay of 5s 10s 15s 20s 25s it needs to be cleared by pressing the Load button restarting the controller or switching from Night to the Day nighttime 3 hours Load Overload When the load is overlo...

Page 41: ...es to be below 75 C the controller will resume For example 5 2 TROUBLESHOOTING Possible reasons Faults Troubleshooting PV array disconnection Charging LED indicator off during daytime when sunshine fa...

Page 42: ...f When the temperature declines to be below 55 C the controller will resume Controller Overheating PV BATT indicator fast flashing When heat sink of controller exceeds 85 the controller will automatic...

Page 43: ...eck and confirm that LED is consistent with required Pay attention to troubleshooting or error indication Take corrective action if necessary Confirm that all the system components are ground connecte...

Page 44: ...minal voltage 12 24VDC Auto Rated charge current 10A 20A Rated discharge current 10A 20A Battery voltage range 8 32V Max PV open circuit voltage 60V 46V MPP voltage range Battery voltage 2V 36V Rated...

Page 45: ...ative RS485 interface 5VDC 200mA RJ45 LCD backlight time Default 60S Range 0 999S 0S the backlight is ON all the time When lithium battery is used the system voltage can t be identified automatically...

Page 46: ...ative humidity 95 N C Enclosure IP33 Pollution degree PD2 The controller can full load working in the working environment temperature When the internal temperature reach to 81 the reducing charging po...

Page 47: ...nsion 120 134mm 160 149mm Mounting hole size 5mm Terminal 12AWG 4mm2 6AWG 16mm2 Recommended cable 12AWG 4mm2 10AWG 6mm2 Weight 0 57kg 0 96kg Certification Safety EN IEC62109 1 EMC Emission immunity EN...

Page 48: ...Conversion Efficiency Curves Illumination Intensity 1000W m2 Temp 25 C Model XTRA1206 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 45V Nominal System V...

Page 49: ...45 Model XTRA2206 1 Solar Module MPP Voltage 17V 34V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V 45V Nominal System Voltage 24V...

Page 50: ...46 Annex II Mechanical Dimension Diagram XTRA1206 Unit mm...

Page 51: ...47 XTRA2206 Unit mm...

Page 52: ...48...

Page 53: ...49 Vechline is powered by OCS RECREATIE GROOTHANDEL BV Tel 31 0 742455680 E mail info ocs recreatie nl Website www ocs recreatie nl...

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