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VDO CTC II Operating Instructions Manual Download Page 8

For your safety

Operating Instructions

General safety instructions

8

© Continental Trading GmbH

1.2

General safety instructions

The basic requirement for working safely with the test device
and its components is a thorough knowledge of the general
instructions, the safety instructions and the safety regulations.

In addition to these Operating Instructions, your own
country's valid and binding accident prevention rules and
regulations and the recognised technical and professional
rules for safe and professional working must also be
adhered to.

◄

Important

Danger of explosion!

The CTC II may not be operated in areas which may be
endangered by explosions!

Do not use the test device near flammable liquids or
gases!

◄

Caution

Danger of accidents!

While working with the device, adhere to the relevant trade
association's safety and accident prevention regulations.

The power supply must be switched off when maintenance
work is being carried out!

◄

Caution

Accident danger - rolling road test stand!

Work on the rolling road may only be carried out when the
Roller Interface Module is switched off!

Remove the key to prevent anyone switching on the Roller
Interface Module accidentally.

◄

Caution

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Summary of Contents for CTC II

Page 1: ...www dtco vdo com Compact Test Computer II CTC II Operating Instructions ...

Page 2: ...o liability for incorrect information in the documentation or for any conse quential damages arising from this DTCO 1381 is a registered trademark of the Continental Corporation SE5000 and SE2400 are registered trademarks of Stonerigde Electronics SmarTach is a registered trade mark of ACTIA The above mentioned trademarks are used to some extent in following document without special reference to t...

Page 3: ...y Continental Trading GmbH Purpose of this document These Operating Instructions describe the correct handling and use of the CTC II when commissioning programming and checking the following tachographs Analogue tachographs Modular tachograph MTCO 1324 SE2400 Stoneridge Electronics Digital tachographs Digital tachograph MTCO 1381 SE5000 Stoneridge Electronics SmarTach ACTIA Firmware version 024 02...

Page 4: ...eserving the test stand s value 13 Kapitel 3 General description 14 3 1 Features of the CTC II 14 3 2 Product description 15 3 3 Available products and accessories 16 3 3 1 Available products 16 3 3 2 Accessories 16 3 4 Functional elements 17 3 5 Operating and display elements 18 3 5 1 Key panel 18 3 5 2 Display and menu guidance 19 3 5 3 Reset function 20 3 6 CTC II power supply 20 3 6 1 Roller I...

Page 5: ... 7 3 1 General notes 44 7 3 2 SmarTach calibration 45 Kapitel 8 Device testing 46 8 1 Speed test MTCO 1324 SE2400 47 8 2 Variable speed 48 8 3 Odometer test 50 8 4 Creating a test chart MTCO 1324 SE2400 51 8 5 Clock test 53 Kapitel 9 DTCO data download 54 Kapitel 10 Activating KITAS 55 Kapitel 11 Tachograph programming 56 11 1 Programming 57 11 2 Installation data 58 11 3 TCO parameters 60 11 4 Da...

Page 6: ... II error messages 76 13 3 1 Roller measurement 76 13 3 2 Road measurement 77 13 3 3 Tachograph communication 77 13 3 4 Roller Interface Module communication 81 13 3 5 Other error messages 82 13 4 Roller Interface Module error 83 Kapitel 14 Maintenance cleaning and disposal 85 14 1 Maintenance 85 14 2 Cleaning 86 14 3 Disposal 86 Kapitel 15 Technical data 87 15 1 Technical data CTC II 87 15 2 Tech...

Page 7: ...cted to have comprehensive occupation specific knowledge and to be in complete control of the necessary and relevant tasks Technical requirements In order to carry out the tasks reliably the workshop must be equipped with the standard tools and equipment for vehicle work The premises means of testing and relevant equipment must comply with the pertinent legal regulations of the country in which th...

Page 8: ...l rules for safe and professional working must also be adhered to Important Danger of explosion The CTC II may not be operated in areas which may be endangered by explosions Do not use the test device near flammable liquids or gases Caution Danger of accidents While working with the device adhere to the relevant trade association s safety and accident prevention regulations The power supply must b...

Page 9: ...be operated in the proximity of water Do not place any open bottles beakers jugs tumblers etc containing liquid on or beside the device Environmental requirements Protect the test device from heat and cold Do not place the test device near heat sources e g blowers ovens etc Protect the test device from direct sunlight and do not leave it on the vehicle dashboard when on open air assignments in sum...

Page 10: ... test stands 1 5 1 Danger when using rolling road test stands Risk of injury During measurement in speed mode stones or other items in a tyre tread may be ejected at high speed Do not stand near the rollers or the pit while a test procedure is running This area is off limits Caution Risk of poisoning Do not inhale exhaust fumes during a measurement procedure with running engines You may lose consc...

Page 11: ... set up by a VDO service partner during installation No modifications may be made While working at the test stand adhere to the relevant trade association s safety and accident prevention regulations The rolling road test stand must be checked for wear and tear of the roller sets before testing takes place measure the measuring roller if necessary Only a VDO service partner may adjust the rollers ...

Page 12: ...ler set In the case of vehicles with acceleration slip regulation the ASR must always be switched off When rolling at higher speeds higher than 5 km h the differential may be destroyed in the case of a stationary axle In the case of vehicles with automatic transmission the vehicle manufacturer s prescribed towing speed may not be exceeded Important If these guidelines are not adhered to the vehicl...

Page 13: ...reserving the test stand s value Maintenance and repairs The test device is sealed only qualified customer service personnel may maintain and repair it also see Chapter 13 1 Maintenance on Page 85 Control checks Check the test device and the accessories before using it Replace damaged parts immediately Cleaning Before cleaning the test device disconnect the power supply Do not use any volatile sol...

Page 14: ...ollowing requirements EMC Directive 2004 108 EC Electrical equipment designed for use within certain voltage limits 2006 95 EC Radio equipment and telecommunications terminal equipment and the mutual recognition of their conformity 1999 5 EC 2 1 Features of the CTC II You can carry out the following measurements and inspections on tachograph equipment in the vehicle Determination of wheel circumfe...

Page 15: ...f your CTC II s components features and functions Package contents 1 2 6 7 4 5 3 8 1 CTC II test device 2 Device case 3 CD with Operating Instructions for the CTC II German English and French 4 Test cable DTCO 1381 SE5000 SmarTach 5 Test cables MTCO 1324 and 1390 6 Power supply connection cable 10 30 VDC 7 Test cable SE2400 8 Mains adapter 100 240V AC ...

Page 16: ...icle numbers No modifications to accessories may be made EMC regulations Never use accessories or spare parts which have not been recommended by the manufacturer they can cause adverse effects operational disruptions and accidents Important Available products Article number CTC II complete A2C59512169 CTC II stationary set A2C59512714 Automatic Measured Track Kit 1602 04020000 Accessories Article ...

Page 17: ...ements All functions are carried out by means of the operator buttons on the key panel The individual operating steps are shown in the display 1 3 7 2 4 5 6 Fig 1 CTC II functional elements 1 Display 5 Light barrier connection 2 Key panel 6 Device seal 3 Diagnostic cable connection 7 Model plate 4 Power supply connection ...

Page 18: ...road Raise lifting bar only rolling road Lower lifting bar only rolling road Odometer check on roller if available Start the Data download menu download mass memory of digital tachograph Move cursor upwards or downwards in the selection menu or text box Move cursor left or right in the text box Select desired input positions Delete the character you entered last text boxes Numerical key panel Swit...

Page 19: ... use the and keys in selection screens to select individual menu commands Confirm a selected menu with the key Preset values in selection screens If parameter values are predefined you can select them with the and keys Confirm the selected parameter with the key Input screens The current preset value is displayed in each input screen a in the box Actual value b directly in a text box In the text b...

Page 20: ...grated rechargeable battery Start the CTC II by connecting it to the vehicle power supply The basic menu will start automatically pressing any key battery operation The CTC II starts and the basic menu is displayed 1 Press and one after another 2 Then press again The CTC II cancels the running program and restarts automatically The basic menu is displayed Only programs and settings that are availa...

Page 21: ...oller Interface Module now attempts to establish a Bluetooth connection with the CTC II If the LED turns green the Roller Interface Module is connected to the CTC II via Bluetooth The symbol in the CTC II s display indicates that a connection between the CTC II and the Roller Interface Module exists This symbol also gives you information about the field strength of the Bluetooth connection The mor...

Page 22: ...ctivated is displayed In battery operation the Automatic measured track function road measurement is not available for the CTC II Important The battery symbol in the CTC II s display indicates battery operation It does not indicate the battery status Important Starting the CTC II 1 Press any key to start the CTC II The CTC II starts The basic menu is displayed Switching off 2 Select the Switch CTC...

Page 23: ...the plug exterior contains the negative supply voltage Always use an original Continental battery charger to charge the CTC II Important 1 Connect the battery charger to the CTC power supply connection 2 Connect the charger to a 230 V 50 Hz power outlet The CTC II s battery starts charging After two hours max the battery is fully charged During charging the CTC II is still available for other func...

Page 24: ...power supply cable 2 Starting the CTC II 2 Connect the plug 3 of the vehicle power supply cable to the vehicle cigarette lighter 4 or to a suitable vehicle power outlet The CTC II starts and the basic menu is displayed The CTC II s battery is charged during operation via the vehicle power supply Tip Switching off 1 Disconnect the CTC II from the vehicle power supply and press to confirm or wait fo...

Page 25: ...he tachograph Refer to the information in the tachograph product manual for guidance 2 Connect the CTC II to the light barrier Connection to the light barrier is only required for measuring on the road with the Automatic Measured Track Important Access to the calibration interface of an activated DTCO 1381 SmarTach or SE5000 is only possible if a valid workshop card is inserted and the tachograph ...

Page 26: ...e testing Test device Speed test Odometer test Test chart Variable speed Clock test PIN entry Measure W Measure wheel circumference Read K value Automatic measurement Raise lifting bar Engage brake Lower lifting bar Release brake Distance roller Data download Basic menu KITAS Activate KITAS Sensor test Pulse test KITAS status Programming Installation data K constant N constant Wheel circumference ...

Page 27: ...on rate TCO1 Out of scope warn 2 CAN2 TCO1 on off2 CAN2 wake up on D32 Revolution input Dimming Dim mode2 CAN dimm mode Dim parameters Dimm mode preset2 Military dimming2 Preferred language Adopt card language Additional input D1 D2 Activity Ignition Driver1 ignition off Driver1 ignition on Driver2 ignition off Driver2 ignition on Self control Overspeed Prewarning Overspeed Prewarning TCO1 M V imp...

Page 28: ...N profile State Remote Dl Interface2 3 Warn expire date2 Calibration Driver card Company card Workshop card Control card Seal number Product code 3 3 3 Date Time Programming TCO System time Programming CTC Time zone Change over times Manuf data3 Distance covered3 Error memory Display error memory Erase error memory Save tco data Read tco data Write tco data Switch CTC off Checksum Test cont d on n...

Page 29: ...tree Adjustments Function Language German English French User defined Auto off Info Service1 DTCO 1381 SE 5000 Smar Tach MTCO 1324 SE 2400 1 2 3 Access only for VDO service partners Only for DTCO 1381 Rel 1 3 Only read access Function only available on rolling road Program command available for tachographs ...

Page 30: ... in Germany an inspection procedure used in many other EU countries However in France Italy Portugal and Belgium national regulations and the procedure itself differ somewhat Your VDO service partner can set up the relevant CTC II programs via the Adjustments menu You can make the following settings Function stationary mobile Language Auto off also see Chapter 2 6 2 Battery operation on Page 22 In...

Page 31: ...Switch to Mobile or Stationary and confirm Language Start the menu Language selection1 German English French Auto off Start the menu Enter numerical value and confirm2 In seconds 3 digit Info Start the menu Display software and hardware version of the CTC II and Roller Interface Module 1 Your VDO service partner can provide you with an additional user defined language 2 The numerical value indicat...

Page 32: ...4 1 PIN via PIN direct The workshop card PIN is not saved in the CTC II entering it by keyboard merely simplifies the procedure The value entered is sent directly to the digital tachograph If you select the key you can choose between upper case lower case and special characters Observe the display here ABC abc 123 special characters Press and to select special characters Important If the flow of c...

Page 33: ...ange your personal password regularly to prevent misuse Important 1 Press to select Input PIN 2 Select the new menu and confirm 3 Enter the user name max 15 characters and confirm The workshop card PIN and the personal password will be saved under this name Remark Saved entries cannot be edited The complete name must always be entered 4 Enter the workshop PIN and confirm See the note on Page 32 Re...

Page 34: ... A2C59512809 4 2 2 Calling up a saved PIN 1 Press to select Input PIN 2 Select a saved user and confirm 3 Enter the user s password and confirm The PIN is transferred to the tachograph and the basic menu is displayed If the transfer fails an error message is first displayed followed by the basic menu 4 End the program ...

Page 35: ... prepare automatic or manual track measurement on the road position the light barrier automatic measurement track or the test track pointer manual measurement track on the vehicle connect the CTC II to the tachograph and connect up the power supply see Chapter 2 7 Connecting the CTC II to a tachograph on Page 25 and Chapter 2 6 CTC II power supply on Page 20 Rolling road affix the reflecting strip...

Page 36: ...icantly offsets any wrong measuring results A correction value within 9 9 can be entered for each measurement procedure The L measurement and W measurement are evaluated with the correction value While checking the tachograph system you must ensure that the vehicle is roadworthy and unloaded the actual tyre size matches the size given in the vehicle registration certificate the tyre pressure match...

Page 37: ... on the road Measuring wheel circumference on the rolling road Set the CTC II correction value here to 0 0 Calculating the correction value Rs determined wheel circumference on the road Rr determined wheel circumference on the rolling road K correction value K Rs Rr Rs 100 The determined correction value is vehicle specific and rolling road specific it must be entered before every automatic measur...

Page 38: ...oad measurement The CTC II reads the tachograph type and identifies it based on the data it receives There is a special measuring and inspection procedure for the SmarTach see Chapter 6 3 The steps involved in measuring and testing SmarTach on Page 44 Important The CTC II is set to the mobile function The CTC II is connected to the vehicle cigarette lighter via the vehicle power supply cable The C...

Page 39: ...speed 4 End of measurement Continue program When the vehicle has been driven past the end reflector stand an acoustic tone sounds and the determined values are displayed 5 Press to adjust the K value to match the determined W value The CTC II programs the determined W value in the tachograph Remark The K value may deviate by 2 imp km from the determined W value due to electronic splitting 6 End th...

Page 40: ...e at a steady walking speed along the measured track 4 After passing the end marker if the pulse changes stop the vehicle and the measurement procedure 5 Use a measuring tape to measure the track 6 Enter the measured track length and confirm 7 Press to adjust the K value to match the determined W value The CTC II programs the determined W value in the tachograph Remark The K value may deviate by 2...

Page 41: ... deviate are dealt with separately The CTC II reads the tachograph type and identifies it based on the data it receives Below is a short description of the determination of rolling road values Danger when using rolling roads Measurement takes place on a rolling road Always adhere to the safety guidelines in Chapter 1 5 Caution The CTC II is set to Function Stationary The CTC II has been started up...

Page 42: ...Measurem Drive measuring roller Start the menu3 Characteristic coefficient W Automatic acoustic signal Stop measuring roller K value is adjusted Wheel circumference Drive measuring roller Wheel circumference is determined Acoustic signal Automatic measurement Start the Automatic measurement menu Wheel circumference Characteristic coefficient W 3 4 Automatic acoustic signal Stop measuring roller K ...

Page 43: ...et the brake must be engaged 2 Before each characteristic coefficient W wheel circumference or automatic measurement procedure is carried out the previously determined correction value must be entered see Chapter 5 Preparing for measuring on Page 35 If no new correction value is entered measurement will take place using the saved value 3 Brake test stand Enter number of drive axles and confirm 4 I...

Page 44: ...e case of a SmarTach which has not been activated you can program the legal and non legal parameters as individual values normal procedure SmarTach is activated In the case of a SmarTach which has been activated you can only program the non legal parameters as individual values as normal The legal parameters can only be programmed during a full calibration procedure see the following Chapter Overv...

Page 45: ...pecific and vehicle specific parameters See Chapter 10 Tachograph programming on Page 56 Remark The legal parameters are first saved in the test device The non legal parameters are immediately transferred as individual values programmed Step 2 Determination of the characteristic coefficient imp km W value Measuring on the road or on the rolling road Remark The determined values are first saved in ...

Page 46: ... chart1 Test certificate in compliance with 57b StVZO Germany Recording of speed on the tachographl chart Recording of working time on the tachograph chart Variable speed Accuracy of the speed indicator Test purposes e g RSL Clock test2 Accuracy of clock Press to start the Test device menu The CTC II reads the tachograph type 1 Function to be carried out only in the case of analogue tachographs 2 ...

Page 47: ... measuring range of the tachograph see the following table This Chapter explains the possible functions available for device testing using the CTC II Chapter 2 8 Program overview menu tree on Page 26 tells you which functions are available for a connected tachograph Important Fig 3 Speed test Upper limit of the measuring range km h 100 125 140 180 1 Measuring point km h 27 30 37 40 37 40 57 60 Bre...

Page 48: ... value 2 Confirm the current K value or use to enter the new value Press or to increase or decrease the value in increments of 1 km h and or in increments of 0 1 km h Remark The CTC II sets the three measuring speeds for a tachograph with a measuring range upper limit of 125 km h 3 Adopt the predefined speed value or use to enter the new value and confirm Press or to increase or decrease the value...

Page 49: ...rements of 0 1 km h 3 Adopt the predefined speed value or use to enter the new value and confirm Press or to increase or decrease the value in increments of 1 km h and or in increments of 0 1 km h 4 Approach the speeds applies only to digital tachographs 20 km h min 80 km h 180 km h max The speed shown in the digital tachograph display may only deviate by a maximum of 1 km h Remark The CTC II auto...

Page 50: ...letely automatically Current reading Final reading Fig 4 Odometer test the MTCO 1324 is pictured 1 Press to start the Test device menu The CTC II reads the tachograph type and the K value 2 Press to start the test The CTC II drives the tachograph at a speed of 100 km h 85 km h for digital tachographs 3 Compare the actual distance to the target distance The actual value must lie between 990 and 101...

Page 51: ...seen on the tachograph charts for Driver 1 and Driver 2 If used in other countries please adhere to the relevant legal regulations Important 1 Press to start the Test device menu The CTC II reads the tachograph type and the K value 2 Enter the upper limit of the measuring range Follow the test steps in the following table Fig 5 Automatically created test chart Driver 2 Driver 1 MTCO 1324 Fully aut...

Page 52: ...40 40 5 15 60 80 80 100 6 15 90 120 120 160 7 5 110 135 150 190 8 15 90 120 120 160 9 15 60 80 80 100 10 15 30 40 40 40 11 120 0 0 0 0 12 5 30 40 40 40 13 120 0 0 0 0 14 5 60 80 80 100 15 120 0 0 0 0 16 5 90 120 120 160 17 120 0 0 0 0 18 5 110 135 150 190 19 120 90 120 120 160 20 120 60 80 80 100 21 120 30 40 40 40 22 120 0 0 0 0 23 120 0 0 0 0 24 120 0 0 0 0 Always adhere to your country s releva...

Page 53: ... testing Clock test 7 5 Clock test 1 Press to start the Test device menu The CTC II reads the tachograph type 2 Start measurement test follows automatically Duration is roughly 20 seconds Please refer to the MTCO Technical Product Manual for further information Important ...

Page 54: ...ll mass memory data from a digital tachograph in order to archive this data using the KIPAS 2 workshop software for instance For further information please contact your VDO service partner Important 1 Press to select the DTCO data download menu 2 Press to confirm the Overwrite data prompt The CTC II reads the tachograph type and saves the data 3 End the program ...

Page 55: ...9 A2C59512809 Continental Trading GmbH 55 Activating KITAS 9 Activating KITAS 1 Select KITAS Activate KITAS The CTC II reads the tachograph type and parameter data and starts KITAS activation automatically 2 End the program ...

Page 56: ... II gives you the option of programming or calling the following data from the tachograph s memory Installation data TCO parameters Date and Time Manufacturing data 2 Distance travelled3 Displaying or deleting the error memory Saving TCO data1 2 1 Not possible with SE2400 2 Not possible with SmarTach 3 Only possible with MTCO ...

Page 57: ...Start the menu1 Installation data TCO parameter Date Time Manuf data Distance covered Error memory Save TCO data Select the function2 Enter a new value Numerical value Letters 1 Please observe the notes on the various programming functions see the following Chapter 2 You ll find details about the programming functions that are available for the connected tachographs in Chapter 2 8 Program overview...

Page 58: ...constant imp 1000 revolutions DTCO 1381 2000 64000 SE5000 0 64255 MTCO 1000 64000 SE2400 1 64255 Wheel circumference Wheel circumference mm DTCO SmarTach SE5000 1000 7200 Odometer 7 digit numbers VIN 17 digit max numbers or letters Drive shaft ppr Gearbox conversion factor as specified by the vehicle manufacturer 0 001 64 255 imp rev Installation date Date of installation The SmarTach sets the cur...

Page 59: ...ration date Date format is dd mm yy Calibration Message that calibration is due SE2400 1 to 104 weeks Max speed Legally permitted maxium speed vmax DTCO SmarTach SE5000 0 220 km h Country code DTCO SmarTach SE5000 3 letter country code in accordance with Regulation EEC No 3821 85 VRN DTCO SmarTach SE5000 13 digit numbers or letters Tyre size DTCO SmarTach SE5000 15 digit numbers or letters Program...

Page 60: ...n off Reset Heartbeat CAN based instrument communication DTCO SmarTach SE5000 on off Repetit rate TCO1 As specified by the vehicle manufacturer DTCO SmarTach SE5000 20 ms or 50 ms Out of scope warn Suppression of output on CAN DTCO 1381 Rel 1 3 on off CAN2 TCO1 on off Enable TCO1 message on CAN2 DTCO 1381 Rel 1 3 on off CAN2 D3 wake up Wake up CAN2 via input D3 DTCO 1381 Rel 1 3 on off Revolution ...

Page 61: ...guages Adopt card language Setting whether or not the language of the inserted card or the default language should be used SmarTach yes no Addit input D1 D2 Additional inputs can be enabled disabled if the TCO hardware supports this function DTCO1381 on off Activity ignition Driver 1 or 2 For igniton on off and for driver 1 or 2 you can program whether or not the DTCO is to switch to time group se...

Page 62: ... N profile on off Enables disables the saving of the V profile N profile DTCO SE5000 on off V profile border Divided into 15 sections DTCO 0 220 km h SE5000 0 255 km h Graduation 1 km h Values must be sorted in ascending order N profile border Divided into 15 sections DTCO 0 8031 875 min 1 SE5000 0 8191 875 min 1 Graduation 0 125 min 1 Values must be sorted in ascending order Remote dl interf Read...

Page 63: ...mming TCO parameters Warn expire date driver card company card control card workshop card Message that the card will expire soon DTCO 1381 Rel 1 3 on off 0 92 days Product code MTCO See the Technical Product Manual DTCO SmarTach SE5000 display only Program Remark Value Information ...

Page 64: ...TC time Universal Time Coordinated corresponds to time zone 0 and displays local time official time of the country where the vehicle is registered The Date Time menu command enables you to program all the required parameters into the tachograph UTC time local time time zone offset daylight saving time changes start and end of daylight saving only for MTCO 1324 The earth s time zones Fig 6 The eart...

Page 65: ... member states Belgium 1 h Bulgaria 2 h Denmark 1 h Germany 1 h Estonia 2 h Finland 2 h France 1 h Greece 2 h Ireland 0 Italy 1 h Latvia 2 h Lithuania 2 h Luxemburg 1 h Malta 1 h The Netherlands 1 h Austria 1 h Poland 1 h Portugal 0 Rumania 2 h Sweden 1 h Slovakia 1 h Slovenia 1 h Spain 1 h Czech Republic 1 h Hungary 1 h United Kingdom 0 Cyprus 2 h ...

Page 66: ...r times you must make a note of countries on the northern and southern hemisphere as the the start and end of daylight saving time will differ Daylight saving time changes start and end of daylight saving can only be set for the MTCO 1324 Important Year Start of daylight saving time Offset End of daylight saving time Offset 2009 29th March 2 00 1 h 25th October 3 00 0 h 2010 28thMarch 2 00 1 h 31s...

Page 67: ...correct value in Chapter 10 4 1 Time zones EU member states on page 65 Change over times3 Select Change over times menu and confirm 4 Press or to select the year and confirm 5 Select the first text box date begin daylight saving You cannot change the time in the end of daylight saving time text box as the CTC II determines this time based on the start of daylight saving time and the offset 6 Selec...

Page 68: ... position Use to enter the date dd mm yy and confirm 3 Press or to select the position Use to enter the system time hh mm ss and confirm The CTC II s system time corresponds to the local time 4 End the program 1 Select the Manuf data menu and confirm The CTC II reads the tachograph type and parameter data 2 Press to scroll through the manufacturing data D Date of manufacture L Circuit board number...

Page 69: ...riven The MTCO 1324 stores the actual distance driven irrespective of how often the MTCO 1324 s trip counter has been reset and the distance driven with the vehicle Important 1 Select the Distance covered menu and confirm The distance driven is displayed LL actual distance driven EI installation date 2 End the program ...

Page 70: ...r memory and confirm The CTC II reads the error memory 2 Press or to scroll through the error memory MTCO 1324 display error code symbol active error Digital tachograph display consecutive number memory code DTCO 1381 or error code SE5000 SmarTach number of errors symbol active error 3 End the program 1 Select Error memory Display err memory and confirm The CTC II reads the tachograph type and err...

Page 71: ...o read save and program the following parameters into the new tachograph Select the Save TCO Data menu and confirm Parameter DTCO 1381 DTCO Rel 1 3 SE5000 MTCO 1324 N constant Odometer VIN Drive shaft PPR Maximum speed VRN Country code Tyre size Reset Heartbeat CAN1 repetition rate TCO1 Dim mode Dimming parameters Speed warning V profile N profile Warning expiry date calibration Additional inputs ...

Page 72: ...09 CAN2 TCO1 on off CAN2 wake up on D3 Dim mode preset Military dimming Warning expiry date cards Vehicle supplier parameter Vehicle parameter config Universal dim mode Customer logo CAN on off Preferred language Configuration Parameter DTCO 1381 DTCO Rel 1 3 SE5000 MTCO 1324 These parameters will be saved ...

Page 73: ... reads the tachograph type and parameters 2 Press to return to the Save TCO data menu Saved TCO data will be retained even if the test device s power supply has been interrupted Important You can only copy the saved TCO data to the same type of tachograph Important 1 Select the Write TCO data menu and confirm The CTC II copies the parameters to the tachograph 2 Press to return to the Save TCO data...

Page 74: ...ables you to check the software and the display of the CTC II Step Display The program steps 1 Select the Checksum Test menu 2 Checksum The CTC II determines the checksum 3 The determined checksum is displayed Press to go to the display test 4 Display test The CTC II shows all individual display segments in succession End the program CHECKSUM TEST PLEASE WAIT CHECKSUM TEST 60314 CONTINUE WITH KEY ...

Page 75: ...o correct error 1 Values outwith the value range Measures Enter valid values in the Min Max boxes 2 The date was not entered correctly Measures Enter the date in dd mm yy format 3 The time was not entered correctly Measures Enter the time in hh mm format 4 A change over time was not entered correctly 5 Parameter programming is not supported by the connected tachograph INVALID ENTRY VALID VALUES Mi...

Page 76: ...rect error ERROR PROFILE INCONSISTENT CONTINUE WITH KEY Error message Cause Measure to correct error Values outwith the value range INVALID ENTRY VALID VALUES Min Max Unit CONTINUE WITH KEY Error message Cause Measure to correct error 1 Test program speed is too low Measures Increase vehicle speed Increase vehicle speed to at least 3 km h Check diagnostic cable and replace if necessary Check conne...

Page 77: ...easured track ERROR TOO MUCH PULSES CONTINUE WITH KEY ERROR NOT ENOUGH PULSES CONTINUE WITH KEY Error message Cause Measure to correct error 1 The CTC II cannot read a connected tachograph Measures Check diagnostic cable and replace if necessary Check connections 2 The CTC II cannot establish a connection with the Roller Interface Module Measures Check Bluetooth communication Check connections Che...

Page 78: ...tal tachograph Check diagnostic cable 7 No pulse received from tachograph during W measurement Causes The km reading did not change during the odometer check on the roller No pulse received from tachograph during W measurement Measures Check diagnostic cable Check connections Check tachograph functions 8 No clock signal received from tachograph Measures Check diagnostic cable Check connections Che...

Page 79: ... tachograph Check diagnostic cable 7 No pulse received from tachograph during W measurement Causes The km reading did not change during the odometer check on the roller No pulse received from tachograph during W measurement Measures Check diagnostic cable Check connections Check tachograph functions 8 No clock signal received from tachograph Measures Check diagnostic cable Check connections Check ...

Page 80: ... sensor test cable and sensor cable and replace if necessary Wrong sensor type Sensors of the 2170 and 2171 types are supported 10 KITAS sensor neither sending echo nor acknowledging Measures Check sensor test cable and sensor cable and replace if necessary Error message Cause Measure to correct error ERROR NO KITAS CONTINUE WITH KEY ERROR KITAS COMM ERROR CONTINUE WITH KEY ...

Page 81: ...nterface Module Switch the Roller Interface Module off and on 2 Bluetooth connection timeout occurred Bluetooth connection disconnected Measures Check Bluetooth signal s field strength Change position angle of CTC II to Roller Interface Module Switch the Roller Interface Module off and on 3 A timeout for the acknowledgement of the start signal has occurred Measures Check Bluetooth signal s field s...

Page 82: ...urrent type of tachograph Measures Read the tachograph data Check tachograph functions 4 Not enough years to load the change over times into the tachograph Measures Edit the change over times table manually Your VDO service partner will load a new table of change over times for you 5 Flash memory programming error Measures Send the CTC II to your VDO service partner for repair 6 CTC II device hard...

Page 83: ... Measures Check the location of the reflecting strips on the wheel Clean the light barrier lenses 2 No light barrier signal at start of l measurement Measures Check the location of the reflecting strips on the wheel Clean the light barrier lenses 3 Speed during a measurement deviates by more than 15 from the starting speed Measures Ensure that test speed remains constant 4 The response that the li...

Page 84: ...ror 84 Continental Trading GmbH A2C59512809 5 The speed exceeds the physical limits of the measuring system 27 000 Hz pulse frequency Measures Reduce test speed Check installation Error message Cause Measure to correct error INTERFACE ERROR SPEED FAILURE CONTINUE WITH KEY ...

Page 85: ...ops which are ISO 9001 certified CTC II calibration can be carried out on site If you require assistance your VDO service partner will be pleased to help 13 1 Maintenance The CTC II and the Roller Interface Module are equipped with modern maintenance free technology Preventative maintenance is therefore not required Only authorised persons may open the CTCII and the Roller Interface Module Unautho...

Page 86: ...short circuits Disconnect the CTC II from the power outlet before starting to clean the device Important Do not use any solvents to clean the device e g thinners benzine and abrasive cleaning agents Important The CTC II is equipped with electronic components and an internal rechargeable battery Batteries rechargeable batteries and electronic scrap may not be disposed of in your household waste Ple...

Page 87: ...ype of protection IP40 Contamination level II Dimensions mm 120 x 230 x 40 mm W x L x H Weight 650 g Display Alphanumerical 4 lines à 20 characters 5 mm character height Key panel 32 keys double overlaid with special characters Interfaces Bluetooth K Line data format KWP 2000 Protocol Serial interface RS 232 K constant Programming range 2000 imp km 50000 imp km depending on the connected tachograp...

Page 88: ...tion max 1A Device fuse 1A slow triptime Operating temperature 0 40 C Storage temperature 20 70 C Humidity max 80 non condensing Type of protection IP54 Contamination level II Dimensions 200 x 180 x 95 mm Weight 1 5 kg Switching output for lifting bar brakes Alternating contact supply voltage contact load 0 6A fused via device fuse Connections Voltage output for sensor supply 12V DC 15 1A short ci...

Page 89: ...Technical data Roller Interface Module Measuring range constant W 2000 50 000 l km Measuring range constant L 300 7200 mm Test speed for W and L measurements 1 60 km h Measured track for roller measurement 200 m double roller set 20 m brake test stand Odometer check 100 10 000 m ...

Page 90: ...Continental Trading GmbH P O Box 1640 D 78006 Villingen Schwenningen www dtco vdo com VDO A trademark of the Continental Corporation A2C59512809 Edition 01 2009 ...

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