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Vauxhall MOVANO Owner'S Manual Download Page 166

Technical data 161

Dimensions 

(approx.

 

mm)

 

Type

Van

Combi

Chassis cab

Wheelbase

Short

Medium

Long

Short

Medium

Short

Medium

Long

Length

4899

5399

5899

4899

5399

4869

5369

5869

Width

1990

1990

1990

1990

1990

1990

199

1990

with exterior mirrors

2361

2361

2361

2361

2361

2361

2361

2361

Height

1)

 - unladen

1)

Actual height is dependant on suspension type.

Standard roof

2232

-

-

2206

-

2199

2198

2194

High roof

2472

2486

2484

-

2480

-

-

-

Maxi

-

2717

2716

-

-

-

-

-

Wheelbase

3078

3578

4078

3078

3578

3078

3578

4078

Track width 
Front

1740

1740

1740

1740

1740

1740

1740

1740

Rear

1725

1725

1725

1725

1725

1725

1725

1725

Summary of Contents for MOVANO

Page 1: ...M OVA N O MOVANO Operation Safety and Maintenance Owner s Manual...

Page 2: ...VAUXHALL Movano Operation Safety Maintenance...

Page 3: ...s available under the section Technical data as well as on the identification plate and in the Service Booklet Fuel Designation Engine oil Grade Viscosity Tyre inflation pressure Tyre size with full l...

Page 4: ...you an initial overview z The table of contents at the beginning of the owner s manual and within the individual chapters will show you where everything is z Its index will help you find what you wan...

Page 5: ......

Page 6: ...vice plan maintenance 136 Vehicle care 147 Technical data 152 Index 168 Commitment to customer satisfaction Our aim to keep you happy with your vehicle All Vauxhall Authorised Repairers offer first cl...

Page 7: ...ards vehicle press button c pull door handle To unlock mechanically Insert key and turn in driver s door lock and pull door handle To lock doors from inside Press central locking button located on the...

Page 8: ...ght Pull up lever adjust seat release lever lock seat into position Front lever Adjusts front of seat Rear lever Adjusts rear of seat Driver s seat armrest Armrest can be lowered from upright position...

Page 9: ...in buckle The belt must not be twisted at any point The lap belt must fit snugly across the body The seat backrest must not be inclined too far back To release belt press red button on belt buckle 6 S...

Page 10: ...ror Switch in central position mirror adjustment is off The lower aspherical mirrors can be adjusted manually Starter switch St Ignition off A Steering unlocked ignition off M Ignition on preheat see...

Page 11: ...6 In brief...

Page 12: ...windscreen wash system headlight wash system 3 12 12 Drink holder or storage area 13 Starter switch 5 14 Instrument panel fusebox 127 15 Headlight range adjustment 3 64 16 Battery isolation switch 3...

Page 13: ...rn signals see pages 11 19 Y Fuel level see pages 19 91 154 I Oil pressure see page 20 D Engine electronics Preheating system Diesel fuel filter see pages 14 19 E Engine stop see page 19 p Alternator...

Page 14: ...footwell J to windscreen front door windows and to footwell K to demist windscreen and front door windows J to defrost windscreen and front door windows Heated rear windows 3 heated exterior mirrors 3...

Page 15: ...d see page 66 Fog lights 7 Off r On fog tail light only r On front fog lights 3 and fog tail light The fog tail lights will only illuminate when the headlights and ignition are switched on Dipped and...

Page 16: ...n This will not happen when making a minor steering manoeuvre such as lane changing When lane changing move stalk part way to first stop When released the stalk will spring back Horn Press button j Ha...

Page 17: ...le wipe Less sensitive rotate down More sensitive rotate up Upon starting the engine automatic wiping will need to be reselected 6 Further information see pages 143 148 Windscreen wash system and head...

Page 18: ...to higher gear A M Switch between Automatic mode and Manual mode R Reverse The selector lever must be moved in the appropriate direction as far as it will go Upon release it automatically returns to t...

Page 19: ...Wait until preheating control indicator D goes out1 turn key to D 6 Electronic immobiliser see page 30 further information see pages 80 88 Demisting windows Set the temperature rotary knob to red and...

Page 20: ...6 Heating ventilation see page 71 air conditioning system see page 75 Heated rear windows 3 heated exterior mirrors 3 Press On Press again Off 6 Further information see page 75 Releasing the handbrake...

Page 21: ...e Apply handbrake firmly Close windows Switch off engine Remove key Engage steering column lock Lock doors 6 Further information see pages 30 87 remote control see page 31 central locking system see p...

Page 22: ...and Accessories and conversion parts approved by Vauxhall can be obtained from your Vauxhall Authorised Repairer You will be given advice about permitted technical changes and correct installation wi...

Page 23: ...criptions however apply to all instrument versions Heated rear windows 3 heated exterior mirrors 3 see pages 15 75 9 Headlight dipped beam Illuminates when dipped beam is on P Headlight main beam Illu...

Page 24: ...n conjunction with either p I or E stop engine as soon as possible without impeding other vehicles and consult a workshop o Electronic immobiliser If it flashes when the ignition is on there is a faul...

Page 25: ...f handbrake is applied and or fluid level for brake hydraulics is too low Further information see page 103 L Rear door lock isolator 3 see page 38 v Airbag system see page 52 F Not used X Driver s sea...

Page 26: ...regulator 3 1 which restricts the vehicle s maximum speed As a visible indication of this a warning label is located on the instrument panel Vehicles with cruise control may feature a speed limiter 3...

Page 27: ...lay 3 Display of the selected gear and mode with Tecshift 3 N Neutral or idling position R Reverse gear A Automatic mode kg Laden programme V Winter programme T Footbrake application W Transmission el...

Page 28: ...be made Oil level display 3 The oil level display is correct only if the vehicle is parked on level ground with a cold engine The oil level display will only be reset if the ignition has been switched...

Page 29: ...speed limiter 3 Pressing the selection switch located on the end of the windscreen wash control stalk will cycle through these displays Fuel used Displays the amount of fuel consumed since the last r...

Page 30: ...ance the vehicle can travel on its current fuel tank contents The range is calculated from the current contents of the fuel tank and the average consumption since the last reset see page 26 The measur...

Page 31: ...speed limiter see page 100 Reset current trip computer information The following trip computer information can be reset z Fuel used z Average consumption z Range z Distance travelled z Average speed T...

Page 32: ...see page 94 Radio 3 The radio is operated as described in the operating instructions supplied Vehicle radio reception will differ from that obtained with domestic radios As the vehicle antenna is rel...

Page 33: ...z Maximum transmission power 10 W z Installation of the telephone in a suitable spot see notes on page 54 Obtain advice on predetermined installation locations for the external antenna and equipment h...

Page 34: ...3 From inside Pull the inside lever to open the front door The door can be locked or unlocked by pushing the lock button or by using the central locking switch see page 34 To prevent the driver from b...

Page 35: ...en goes out If the control indicator flashes rapidly after the ignition is switched on there is a fault in the immobiliser system z Turn ignition off and remove key z wait approximately two seconds z...

Page 36: ...ay be reduced owing to shadowing and reflection of the radio waves To operate the remote control direct the remote control unit towards the vehicle For your convenience we recommend that the central l...

Page 37: ...ch Manual locking does not operate the central locking system Have cause of fault remedied by a workshop Changing the battery in remote control Replace the battery in accordance with the Service Bookl...

Page 38: ...ocked To lock selective door locking Press e button on remote control z Hazard warning lights flash twice z Passenger compartment doors only are locked Always ensure that the side door 3 or back doors...

Page 39: ...econds until audible confirmation is heard Unlocking the door The doors are unlocked by opening any door from inside the vehicle or by operating the central locking switch Fault In the event of a faul...

Page 40: ...gger a maximum of 10 times1 The alarm takes the form of z an acoustic signal horn 25 seconds and z a visual signal1 hazard warning lights 25 seconds Passenger compartment monitoring When the anti thef...

Page 41: ...oor slide it fully forwards using the upper handle and ensure it is fully closed The door can be locked or unlocked with the key the remote control the central locking switch or by the interior lock s...

Page 42: ...sliding side door if the electric side step fails to retract control indicator P illuminates in the instrument cluster and will remain illuminated to indicate a fault In such cases the step can be re...

Page 43: ...open the doors to 180 release locking stays from the catches on the door frames When opening the doors to 270 3 the doors are retained in the fully open position by magnets on the body side Always cl...

Page 44: ...o the right of centre as viewed from the front lift upwards and open the bonnet To hold bonnet in the open position insert the support rod located across the radiator grille into the slot provided in...

Page 45: ...on for extremely small people Setting see page 4 Seat adjustment 40 Seat position 40 Head restraint position 40 Head restraints 41 Removable rear seats 3 41 Office bench seat 3 41 Rear bench seat 3 42...

Page 46: ...t mountings Push the seat unit sideways to release it from the floor anchor points and lift out the seat Office bench seat 3 The office bench seat has provision for storage under the seat cushions To...

Page 47: ...ay Documents can be placed in the under seat pocket which has a zip fastener to secure its contents Lower seat cushion and push down into place before occupying seat Rear bench seat 3 On Crew Cab mode...

Page 48: ...cts in the load compartment would be thrown forwards with great force in the event of heavy braking for example z Secure heavy objects with lashing straps 3 attached to the lashing points If heavy loa...

Page 49: ...g up ceases once element is glowing Withdraw lighter Accessory socket The cigarette lighter socket can be used to connect electrical accessories An additional accessory socket 3 is located in the pass...

Page 50: ...t the edge of the ashtray on its housing then push the ashtray fully in Ashtray rear 3 To empty open the ashtray depress spring plate and lift out ash container To install seat the lower edge of the a...

Page 51: ...ad storage rack 3 Bus Objects can be stored in the overhead storage rack located along the inside of the vehicle The total weight in this rack must not exceed 75 kg Luggage rack 3 Bus A luggage rack i...

Page 52: ...s and bottle holder on lower front doors z Drink holders on lower instrument panel z Tray net and pocket storage under office bench seat 3 see page 41 z Document strap 3 between front seats z Tray 3 u...

Page 53: ...arly stage This reduces stress placed on the body z The airbag system is additionally triggered in the event of a serious accident involving a frontal impact and forms a safety cushion for the driver...

Page 54: ...making certain that it is not twisted Insert the latch plate into the buckle The seat backrest must not be tilted back too far the recommended angle of inclination is approx 25 The lap belt must not b...

Page 55: ...elts 3 On certain models the centre seat belt can be a retractable lap type or three point seat belt In both cases pull the belt out from the retractor and guide it across the body making certain that...

Page 56: ...ion is switched on the control indicator illuminates then extinguishes If it does not illuminate or if it illuminates during driving there is a fault in the airbag system or the belt tensioners see al...

Page 57: ...horised Repairer Airbag system The airbag system is identified by the word airbag on the steering wheel and above the glove compartment 3 The airbag system comprises z an airbag with an inflator in th...

Page 58: ...fault in the airbag system The system might not be triggered in the event of an accident 9 Warning The front airbag system provides optimum protection when the seat backrest and head restraint are co...

Page 59: ...replace airbags that have been triggered Have the cause of the fault remedied by a workshop z The speeds directions of movement and deformation properties of the vehicles and the properties of the obs...

Page 60: ...commended Selecting the right system Your child should be transported facing rearwards in the vehicle as long as possible It is appropriate to change the system when the child s head can no longer be...

Page 61: ...ou should also observe the instructions on installation and use supplied with the child restraint system The following Vauxhall child restraint systems have been approved for installation in your Mova...

Page 62: ...ngle or centre seat outer seat 0 0 up to 10 kg or approx 10 months up to 13 kg or approx 2 years Rearward X X U X I 9 to 18 kg or approx 8 months 4 years Forward UF X U X II III 15 to 25 kg or approx...

Page 63: ...months up to 13 kg or approx 2 years Rearward U X I 9 to 18 kg or approx 8 months 4 years Forward U X II III 15 to 25 kg or approx 3 7 years 22 to 36 kg or approx 6 12 years Forward U X U Suitable for...

Page 64: ...2 to 36 kg or approx 6 12 years Forward UF X U L X L U Suitable for universal category restraint systems for use in this mass group in conjunction with three point seat belt UF Suitable for universal...

Page 65: ...Rear seats 0 0 up to 10 kg or approx 10 months up to 13 kg or approx 2 years Rearward X I 9 to 18 kg or approx 8 months 4 years Forward X II III 15 to 25 kg or approx 3 7 years 22 to 36 kg or approx...

Page 66: ...3 The wide range of Vauxhall accessories allows you to equip your vehicle in accordance with your own wishes In addition to safety accessories items for improving comfort and a complete range of vehi...

Page 67: ...running lights go off when the ignition is switched off Follow the regulations of the country in which you are driving when using daytime running lights and front fog lights 3 Driving abroad see page...

Page 68: ...audible warning To activate 1 Switch on the ignition 2 Turn light switch to 0 and return 7 3 Repeat stage 2 within approximately 5 seconds This action is confirmed with a double audible warning For re...

Page 69: ...ight range to suit vehicle load Correct adjustment of the headlight range reduces dazzle for other road users z No load 0 z Loaded up to permissible maximum weight 4 Interior lighting Operated by the...

Page 70: ...ng the courtesy light function incorporates a 15 second delay Load and rear passenger compartment lights 3 Operated by tilting the light lens to one of 3 positions z On constantly z On when a rear doo...

Page 71: ...ab Operated by tilting the lens to one of 3 positions z On constantly z On when a rear door is opened z Off constantly Instruments cigarette lighter and ashtray illumination Illuminates when exterior...

Page 72: ...re must be taken when operating the electrically operated windows There is a risk of injury particularly for children and a danger that articles could become trapped Make sure that all vehicle occupan...

Page 73: ...the driver s door To open the window push the top of the switch and to close pull the top of the switch The window stops when switch is released With the engine running briefly pushing or pulling the...

Page 74: ...ide an emergency exit from the vehicle the centre fixed pane of glass can be broken Use hammer 3 1 located on window pillar to strike glass 2 Sunroof 3 To open the sunroof pull the catch handle down t...

Page 75: ...70 Windows Emergency roof 3 Bus To provide an emergency exit from vehicle the glass can be broken on the emergency roof Use the hammer to break the glass panel...

Page 76: ...and front door windows1 The rotary knob can be set to any intermediate position in order to adjust the air distribution to suit personal requirements Open the air vents when the switch is set to M or...

Page 77: ...therefore also be switched on during driving Air vents Centre air vents Pleasant ventilation to the head area is controlled by the position of the temperature switch To open air vents press the reces...

Page 78: ...area of the exterior mirrors Ventilation z Turn temperature switch to blue z Switch on fan z For maximum ventilation in head area set air distribution switch to M and open all air vents z For ventila...

Page 79: ...3 For simultaneous warming of the footwell set air distribution switch to J Window defrosting z Turn temperature switch to red z Switch on fan z Set air distribution switch to defrost J z Open side ai...

Page 80: ...ioning system is operated via the normal heating and ventilation controls To improve efficiency of the air conditioning always close the windows to prevent chilled air from escaping Switching on the a...

Page 81: ...ear passenger compartment via the four air vents located above the driver and front passenger compartment These can be positioned in the same way as the front centre and side air vents When the system...

Page 82: ...time stops flashing The display for the day will then flash adjust the day using the _ or 6 buttons The day is set when the display stops flashing The display will remain illuminated for approximatel...

Page 83: ...ashing adjust the day using the _ or 6 buttons The time and day are set when the displayed stops flashing Recalling a programming mode To activate a stored programme press P button until the correspon...

Page 84: ...seat belt buckle mountings Operate only with engine running Press On Press again Off Seat heating is thermostatically controlled and will automatically cease when the seat temperature is sufficient T...

Page 85: ...n display the engine can be started It is not necessary to select the neutral N position before starting If a gear other than N is selected depress the footbrake and there will be a short delay whilst...

Page 86: ...atically dependent on driving conditions Manual mode Manual gearshifting is possible in Manual mode If the vehicle is in Automatic mode Manual mode can be selected by moving the selector lever towards...

Page 87: ...urfaces press button V and V is shown in the transmission display Tecshift switches to Automatic mode and the vehicle sets off in a suitable gear The Winter programme is switched off by z pressing but...

Page 88: ...l pressed past the pressure point below certain speeds the transmission shifts down into a lower gear Full engine power is available for acceleration When the engine speed approaches its upper limit t...

Page 89: ...the ignition is not switched off or the handbrake has not been applied an intermittent audible warning will sound upon opening the driver s door Rocking the vehicle If it becomes necessary to rock the...

Page 90: ...shop The system s integral self diagnosis facility allows faults to be quickly remedied Interruption of power supply The clutch is not disengaged if the vehicle battery is discharged and a gear has be...

Page 91: ...ing effect is not reduced but substantially greater foot pressure is necessary to stop the vehicle Power steering Never leave the steering wheel on full lock when the vehicle is stationary as this may...

Page 92: ...the engine has reached operating temperature After a cold start Tecshift 3 do not shift into higher gears until higher engine speeds have been reached This allows the catalytic converter to quickly r...

Page 93: ...onscious z You should therefore drive with energy in mind more miles with less fuel Reduce the noise level and exhaust emissions by adopting an environment conscious driving style This is extremely wo...

Page 94: ...ressure leading to higher road resistance costs money in two ways for more fuel and increased tyre wear z Regular checks every 14 days pay off Electrical loads z The power consumption of electrical eq...

Page 95: ...90 and does not harm the fuel injection system The characteristics of a diesel fuel mixed up with 5 Bio fuel FAME do not differ from conventional diesel fuel and do not influence the vehicle s driveab...

Page 96: ...e fuel cut off device automatically isolates the fuel supply Prior to restarting first check z that the vehicle is driveable z there is no smell of fuel z fuel is not leaking To restart the fuel suppl...

Page 97: ...ther unusual malfunctions If necessary driving may be continued for a short time at a low speed and with a low engine speed Controlling exhaust emission Through design related measures mainly in the a...

Page 98: ...fault can be eliminated by switching the engine off and back on again If the control indicator illuminates again when the engine is running consult a workshop to have the cause of the fault eliminated...

Page 99: ...come oxidized If the engine oil has become diluted control indicator A will illuminate in conjunction with control indicator E In either case it is necessary to carry out an engine oil and oil filter...

Page 100: ...that all components of the vehicle s electrical injection and ignition systems operate correctly that your vehicle has a low level of pollutant emission and that the catalytic converter system will h...

Page 101: ...he engine changes and individual wheels are specifically braked This considerably improves the driving stability of the vehicle on slippery road surfaces The ESP is ready for operation as soon as the...

Page 102: ...ng driving Fault in the system Driving can be continued Poor road surface conditions may however still cause vehicle stability to be impaired Have the cause of the fault remedied by a workshop The sys...

Page 103: ...a workshop We recommend your Vauxhall Authorised Repairer Manual operation Operative with the ignition on and handbrake applied To lower Push H button once To raise Push H button again Whilst in oper...

Page 104: ...is active reaction times may be increased due to the different position of your feet To activate1 Press switch m the U control indicator in instrument cluster illuminates green cruise control is now a...

Page 105: ...ts the vehicle exceeding a preset maximum speed above approx 20 mph 30 km h To activate1 Press switch U control indicator in instrument cluster illuminates orange speed limiter becomes active and trip...

Page 106: ...t of an emergency it is possible to exceed the speed limit by depressing the accelerator firmly beyond the point of resistance The speed limit will flash on the trip computer display to inform you tha...

Page 107: ...etween the signals becomes shorter as the distance is reduced If the distance is less than 25 cm a continuous signal is audible The system registers the distance by means of sensors on the rear bumper...

Page 108: ...ve been fitted Wear of the brake linings must not exceed a certain limit Regular maintenance as detailed in the Service Booklet is therefore of the utmost importance for traffic safety Have worn brake...

Page 109: ...educed but greater pedal pressure will be necessary Take extra care when the vehicle is being towed Check the brake lights before starting out on a journey Shortly after starting each journey the effe...

Page 110: ...starts to regulate the braking pressure as soon as a wheel shows a tendency to lock The vehicle remains steerable even in the event of very heavy braking for instance on bends or when swerving to avoi...

Page 111: ...drive with care and anticipation Have the cause of the fault remedied by a workshop The system s integrated self diagnostics allows faults to be quickly remedied 9 Warning For optimum braking keep the...

Page 112: ...design z the same make z and have the same tread pattern Tyre inflation pressure Check tyre inflation pressures including the spare wheel at least every 14 days and prior to any long journey The tyres...

Page 113: ...yre damage is not eliminated by subsequently adjusting the inflation pressure Tyre condition wheel condition Driving over sharp edges can lead to hidden tyre damage and wheel damage which is only noti...

Page 114: ...els exchanged with the rear wheels so that the tyres with deeper tread are on the front axle For safety reasons tyres should be replaced when their tread depth has worn down to 2 3 mm The legal permis...

Page 115: ...159 for restrictions M S tyres improve safety at temperatures below 7 C and should therefore be fitted on all wheels The design of summer tyres means they have limited qualities for winter driving If...

Page 116: ...ding more than 15 mm on the tyre tread and inboard sides including chain lock as recommended by Vauxhall may be used Wheel covers on steel wheels may come into contact with parts of the chains In such...

Page 117: ...ravan trailer and the actual coupling socket load with the caravan trailer coupled When the caravan trailer load is being checked therefore only the caravan trailer wheels and not the jockey wheel mus...

Page 118: ...he caravan trailer is coupled with the towing vehicle loaded Particularly important for caravan trailer with tandem axle Rear axle load during towing When the caravan trailer is coupled and the towing...

Page 119: ...y drive more slowly do not attempt to correct the steering and brake sharply if necessary Electrically driven fan The fan cooling capacity is not dependant on engine speed It is not necessary therefor...

Page 120: ...of air bubbles 4 Retighten the vent screw Draining water from diesel fuel filter see page 140 Do not start with quick charger 116 Starting the engine with jump leads 3 116 Jump start terminal 117 Tow...

Page 121: ...ntact eyes skin fabrics or painted surfaces The fluid contains sulphuric acid which can cause injuries and damage in the event of direct contact z Wear eye protection and protective clothing when hand...

Page 122: ...rt the other engine Start attempts should be made at intervals of 1 minute and should not last longer than 15 seconds z After starting allow both engines to idle for approx 3 minutes with the leads co...

Page 123: ...on rotating parts in the engine compartment z The engine of the vehicle providing the jump start can be allowed to run during starting Attempts to start the engine of the vehicle with the discharged b...

Page 124: ...suspension units Drive off slowly and avoid jerky movements Impermissible tractive forces could damage the vehicles First aid kit 3 and fire extinguisher 3 Your first aid kit and fire extinguisher are...

Page 125: ...t using the quick release clip 2 To install attach the quick release clip to the anchorage point and tension the straps using the ratchet Store the loose end of the strap on the lower right strap usin...

Page 126: ...ls to straight ahead position z Never change more than one wheel at a time z Block wheel diagonally opposite the wheel to be changed by placing wedge blocks any available blocks of wood or rocks behin...

Page 127: ...wheel jacking equipment and warning triangle 3 Have the new wheel balanced on the vehicle and have the torque of the wheel bolts checked as soon as possible Tightening torque see page 159 Have defect...

Page 128: ...le is upright 6 Remove the valve cap from the defective tyre 7 Screw the filler hose to the tyre valve 8 The switch on the compressor must be set to 9 Warning Do not allow the sealant to contact skin...

Page 129: ...he engine running set the rocker switch on the compressor to I The tyre is filled with sealant 12 While the sealant bottle drains approx 30 seconds the pressure indicator on the compressor briefly poi...

Page 130: ...ant spill with a cloth 16 Dismantle and stow the warning triangle 3 17 The sticker supplied in the kit shows the maximum permitted speed at which the tyre repair may be used Apply sticker in the drive...

Page 131: ...the engine and vehicle electrics can be isolated by pulling the switch towards you When the switch is pulled the hazard warning lights will flash automatically To reset press the switch back to its o...

Page 132: ...its rating written on it in addition the fuses are colour coded It is advisable to carry a full set of fuses available from your Vauxhall Authorised Repairer Provision is made in the fusebox for the...

Page 133: ...ic suspension a Left hand dipped beam W Right hand dipped beam e Instrument panel Cigarette lighter Preheating system Symbol Application d Interior light u Anti lock Brake System Heated rear windscree...

Page 134: ...age given on bulb base Headlight aiming We recommend that headlight aiming be carried out by your Vauxhall Authorised Repairer who will have special equipment On vehicles with headlight range adjustme...

Page 135: ...rture arrowed using a flat screwdriver and lift out 2 Remove bulb holder from light by rotating through 90 and install new bulb 3 Install bulb holder in light install light assembly into aperture ensu...

Page 136: ...light Reverse light Fog tail light 3 4 Install bulb holder to lens engage clips 5 Install light assembly with screw Chassis variants 1 Remove four retaining screws 2 Renew bulb sequence outer to inner...

Page 137: ...ure using a screwdriver and unclip lens from light 2 Renew bulb 3 Install lens to light and light into aperture Chassis variants 1 Remove screw from light 2 Renew bulb 3 Install screw Interior lights...

Page 138: ...light front fog lights 3 instrument and glove compartment illumination We recommend having bulb replacements carried out by your Vauxhall Authorised Repairer Rear courtesy lights 3 We recommend having...

Page 139: ...at you are still not happy with the answer your Vauxhall Authorised Repairer has given or the action he proposes to correct the problem you may contact the Customer Care Department1 where a team of Cu...

Page 140: ...al Motors Ireland Ltd Opel House Unit 60 Heather Road Sandyford Dublin 18 Ireland Tel 00 353 1 216 10 00 General Motors Italia Srl Piazzale dell Industria 40 00144 Rome Italy Tel 00 39 06 5 46 51 Gene...

Page 141: ...ecommend that you consult your Vauxhall Authorised Repairer Your Vauxhall Authorised Repairer has excellent knowledge of Vauxhall vehicles and has the special tools and the latest Vauxhall Service Ins...

Page 142: ...engine oil filler cap the coolant expansion tank cap the lid of the fluid container for the windscreen wash system and the handle of the oil dipstick may be coloured yellow Oil filler funnel To assis...

Page 143: ...roximately 15 minutes before checking the level to allow the normal oil accumulation in the engine to drain back into the oil pan The illustrations show checking and replenishing the oil in the respec...

Page 144: ...miles Only then can the actual degree of consumption be established Oil change oil filter change Engine oil changes are to be carried out depending on time intervals or mileage intervals since oil lo...

Page 145: ...on system and indicates if the air intake to the engine is restricted If the red tell tale is displayed when the engine is running consult a workshop Coolant During operation the system is pressurized...

Page 146: ...coolant level in the expansion tank should be slightly above the MIN mark when the system is cold It rises at engine operating temperature and drops again when the engine cools down If the level falls...

Page 147: ...e fluids could cause damage or impair braking effectiveness Stay well informed We recommend that you use Vauxhall approved high performance brake fluid Extreme cleanliness is important since brake flu...

Page 148: ...cer Spray before starting the vehicle to prevent wiper motor damage Smearing wiper blades can be cleaned with a soft cloth and Vauxhall Windscreen Wash Solvent Wiper blades whose lips have become hard...

Page 149: ...aning efficiency we recommend that you add a little Vauxhall Windscreen Wash Solvent The windscreen wash system will not freeze in winter When closing the container press the lid firmly over the beade...

Page 150: ...s technical possibilities such as fitting a more powerful battery Leaving the vehicle parked for more than four weeks may lead to the battery being discharged This could shorten the service life of th...

Page 151: ...maging the vehicle do not make any modifications to the electrical system e g connecting additional consumers or tampering with electronic control units chip tuning Disconnecting connecting the batter...

Page 152: ...ite for claims made under the warranty in the event of paint or corrosion damage In the following pages we give you tips for vehicle care which with correct use will help to ward off unavoidable and h...

Page 153: ...and flaps as well as the areas they cover Thoroughly rinse off and leather off the vehicle Rinse leather frequently Use separate leathers for paint and window surfaces remnants of wax on the windows...

Page 154: ...d upholstery Clean the vehicle interior trim including the instrument panel using cleaner Clean fabric upholstery with a vacuum cleaner and brush For removal of stains use cleaner which is suitable fo...

Page 155: ...x is also removed After washing the engine as well as parts of the brake system axle components with steering and body parts and cavities should therefore be thoroughly coated with Protective Wax by a...

Page 156: ...Vehicle care 151...

Page 157: ...n plate also lists in kilograms the Gross Vehicle Weight GVW the Gross Combination Weight GCW and the maximum front and rear axle loads respectively Observe these limits when using the full load or to...

Page 158: ...n the right side of the engine block depending on variant Coolant oils brake fluid To top up or lubricate z Coolant z Brake fluid z Manual transmission oil z Power steering fluid We recommend you cons...

Page 159: ...99 0 Piston displacement cm3 2464 2464 Max engine power kW at rpm 73 3500 84 3500 Torque Nm at rpm 260 1500 290 1600 Compression ratio 17 8 1 17 8 1 Emission standard Euro III Euro III Cetane require...

Page 160: ...lacement cm3 2464 2464 2464 Max engine power kW at rpm 107 3500 74 3500 88 3500 Torque Nm at rpm 320 1500 260 1600 290 1600 Compression ratio 18 1 1 18 1 1 18 1 1 Emission standard Euro IV with DPF Eu...

Page 161: ...of rack is 300 kg The maximum load on the Vauxhall full length roof rack system is 202 kg for short wheelbase models 195 kg for medium wheelbase models and 188 kg for long wheelbase models Driving hin...

Page 162: ...nversion Engine4 4 Sales designation see page 154 G9U 632 G9U 650 G9U 754 Chassis cab Short Standard 2800 1667 1651 Medium Standard 3500 1646 1632 1617 Long Standard 3500 1662 1648 1632 Crew cab Mediu...

Page 163: ...158 Technical data Weights approx kg optional equipment Accessories MTA Tecshift transmission Weight 8...

Page 164: ...lt your Vauxhall Authorised Repairer see page 111 Restrictions Not all tyres available on the market currently fulfill the necessary design requirements Details on suitable makes of tyre are available...

Page 165: ...ities approx in litres Cooling system 10 0 Fuel tank 1001 1 Bus models and long wheel base Crew Cab 70 litre fuel tank Engine oil with filter change Euro IV Euro III 7 5 8 0 Engine oil between MIN and...

Page 166: ...990 1990 1990 1990 199 1990 with exterior mirrors 2361 2361 2361 2361 2361 2361 2361 2361 Height1 unladen 1 Actual height is dependant on suspension type Standard roof 2232 2206 2199 2198 2194 High ro...

Page 167: ...2 5852 5899 Width 1990 1990 1990 1990 1970 1970 1990 With exterior mirrors 2361 2361 2361 2361 2361 Height1 unladen 1 Actual height is dependant on suspension type Standard roof 2208 2202 2198 2192 16...

Page 168: ...idth at floor 1515 1515 1515 1515 1515 1515 Maximum load area height 1670 1912 1912 2146 1912 2146 Maximum load area width 1764 1764 1764 1764 1764 1764 Width between wheel arches 1282 1282 1282 1282...

Page 169: ...Long kerb to kerb wall to wall 12 07 12 48 13 75 14 11 15 20 15 68 12 07 12 48 13 75 14 11 13 75 14 11 13 75 14 11 15 20 15 68 Type Crew cab Platform cab Chassis cowl Bus Wheelbase Medium Long Medium...

Page 170: ...r towing equipment all dimensions in mm for caravan trailer towing equipment Dimension A 961 B 100 C 393 D 1054 E 527 F 990 G 495 H 467 J 124 K 33 9 Warning We recommend having caravan trailer towing...

Page 171: ...Official authorization labels for the radio frequency remote control D G134324K GB 13598 B RTT D X1669 DK CEPT LPD DK 9854 E S36 FIN FI 98080047 F 98 0217 PP O I S37 N NO9800394 R P S29 S UE980096 CH...

Page 172: ...Technical data 167...

Page 173: ...tion 144 Anti theft alarm system 35 Ashtrays 45 Automatic locking 34 Automatic wiper 12 148 B Back doors 38 Battery access 145 Battery isolation switch 126 Battery maintenance 145 Bonnet 39 Brake flui...

Page 174: ...rs 5 Electric side step 37 Electric windows 68 Electronic immobiliser 30 Electronic tachograph 27 Emergency roof 70 Engine Data 154 Identification 153 Oil 138 Engine airflow indicator 140 Engine contr...

Page 175: ...rts 17 Power steering 86 Power steering fluid 144 Protection of electronic components 146 R Radio 27 Rain sensor 12 143 Rear axle load during towing 113 Rear bench seat 42 Rear compartment lights 65 R...

Page 176: ...159 V Vauxhall alarm system 35 Vauxhall Parts and Accessories 17 Vauxhall Service 17 Vehicle care 147 Vehicle identification data 152 Vehicle loading 43 Vehicle storage 146 Vehicle weights 157 Ventil...

Page 177: ...Motors Ltd All rights as understood under the copyright laws are explicitly reserved by Vauxhall Motors Ltd All information illustrations and specifications contained in this manual are based on the l...

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