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Owner’s Manual Model Year 2014 Edition: October 2013 KTA-2683/6-VX-en

VAUXHALL Movano

Owner’s Manual

 

Model Year 2014

 

Edition: October 2013

 

 

KTA-2683/6-VX-en

Summary of Contents for 2014 Movano

Page 1: ...0 1 Owner s Manual Model Year 2014 Edition October 2013 KTA 2683 6 VX en VAUXHALL Movano Owner s Manual Model Year 2014 Edition October 2013 KTA 2683 6 VX en...

Page 2: ...nd windows 18 Seats restraints 35 Storage 60 Instruments and controls 68 Lighting 87 Climate control 94 Driving and operating 106 Vehicle care 132 Service and maintenance 167 Technical data 170 Custom...

Page 3: ...2 Introduction Introduction...

Page 4: ...pecific Vauxhall instructions The customer literature pack should always be kept ready to hand in the vehicle Using this manual This manual describes all options and features available for this model...

Page 5: ...ion may lead to injury Caution Text marked Caution provides information on possible damage to the vehicle Disregarding this information may lead to vehicle damage Symbols Page references are indicated...

Page 6: ...Introduction 5...

Page 7: ...ors by pulling the handles Unlocking with remote control Press button c to unlock the front doors Press again to unlock entire vehicle Open the doors by pulling the handles Press button G only the loa...

Page 8: ...Danger Do not sit nearer than 25 cm from the steering wheel to permit safe airbag deployment Seat backrests Pull lever adjust inclination and release lever Allow the seat to engage audibly Seat positi...

Page 9: ...e seat belt must not be twisted and must fit close against the body The backrest must not be tilted back too far maximum approx 25 To release belt press red button on belt buckle Seat position 3 36 Se...

Page 10: ...it Convex exterior mirrors 3 30 Electric adjustment 3 30 Folding exterior mirrors 3 30 Heated exterior mirrors 3 31 Steering wheel adjustment Unlock lever adjust steering wheel then engage lever and...

Page 11: ...10 In brief Instrument panel overview...

Page 12: ...se control 121 8 Windscreen wiper windscreen washer system 69 Trip computer 85 9 Coin tray 60 10 Power outlet 71 11 Centre air vents 103 12 Front passenger airbag 49 Storage compartment 60 13 Glovebox...

Page 13: ...ghts are switched on and off automatically Front fog lights r Rear fog lights Lighting 3 87 Headlight warning device 3 84 Adaptive forward lighting 3 89 Front and rear fog lights Turn light switch Fro...

Page 14: ...3 Turn and lane change signals lever up right turn signal lever down left turn signal Turn and lane change signals 3 89 Hazard warning flashers Operated with the button Hazard warning flashers 3 89 Ho...

Page 15: ...Windscreen washer Pull lever short pull wiper swipes once and washer fluid is sprayed onto the windscreen long pull wiper swipes for a few strokes and washer fluid is sprayed onto the windscreen Winds...

Page 16: ...button V Temperature and air distribution are set automatically and the fan runs at a high speed Electronic climate control system 3 96 Transmission Manual transmission Reverse with the vehicle statio...

Page 17: ...umber plates are free from dirt snow and ice and are operational Proper position of mirrors seats and seat belts 3 30 3 36 3 44 Brake function at low speed particularly if the brakes are wet Starting...

Page 18: ...same time to reduce operating force If the vehicle is on a level surface or uphill slope engage first gear before switching off the ignition On an uphill slope turn the front wheels away from the ker...

Page 19: ...stem Locks 3 164 Car Pass The Car Pass contains security related vehicle data and should therefore be kept in a safe place When the vehicle is taken to a workshop this vehicle data is needed in order...

Page 20: ...household waste They must be disposed of at an appropriate recycling collection point Remove screw and open battery compartment by inserting a coin into the slot and twisting Replace the battery batte...

Page 21: ...Sliding side doors and the load compartment are also unlocked Press button c All doors and the load compartment are unlocked If no door is opened within approx 2 minutes after the vehicle has been unl...

Page 22: ...nd press button e briefly to lock the vehicle Load compartment Locking and unlocking load compartment with 2 button remote control Press button e or c once Load compartment is locked or unlocked Locki...

Page 23: ...n the lock Fault in central locking system Unlocking Manually unlock the front door by turning the key in the lock The other doors can be opened by pulling the interior handles Locking Push inside loc...

Page 24: ...tomatic locking after driving off This security feature can be configured to automatically lock all doors and the load compartment as soon as the vehicle is driven Activation With the ignition switche...

Page 25: ...ing operation To stop movement at any time press the switch again Press once more to continue power sliding door movement Closing Press switch again the LED flashes and a chime sounds during operation...

Page 26: ...y close the door Maintenance It is the owner s responsibility to have the drive belt replaced after every 15 000 cycles and for this purpose a counter is incorporated in the lower B pillar Seek the as...

Page 27: ...handle The door is opened from inside the vehicle by pulling the interior handle The left hand rear door is released using the lever 9 Warning The rear lights may be obscured if the rear doors are ope...

Page 28: ...not use the system if there are people in the vehicle The doors cannot be unlocked from the inside The system deadlocks the doors All doors must be closed or the system cannot be activated Note The a...

Page 29: ...activation Note If the alarm has been triggered unlocking the vehicle with the key will not stop the alarm siren To stop the siren switch on the ignition The hazard warning lights will not flash upon...

Page 30: ...deactivate the anti theft alarm system if the vehicle battery must be disconnected To silence the alarm siren if triggered and therefore deactivate the anti theft alarm system reconnect vehicle batte...

Page 31: ...The lower mirrors are not adjustable Electric adjustment Select the relevant exterior mirror by switching the control to the left or right then swivel the control to adjust the mirror No mirror is se...

Page 32: ...ther system Heating works with the engine running and is switched off automatically after a short time Climate control system 3 94 Electronic climate control system 3 96 Interior mirrors Manual anti d...

Page 33: ...dows Operate the switch for the respective window by pushing to open or pulling to close For vehicles with automatic feature for the driver s door window when opening pull or press the switch again to...

Page 34: ...dows 33 Press catch and slide window to open Ensure catch engages when closing Opening side windows Pull handle to open window Emergency exit To provide an emergency exit from the vehicle use hammer 1...

Page 35: ...ystem 3 94 Electronic climate control system 3 96 Sun visors The sun visors can be folded down or swivelled to the side to prevent dazzling If the sun visors have integral mirrors the mirror covers sh...

Page 36: ...position The upper edge of the head restraint should be at upper head level If this is not possible for extremely tall people set to highest position and set to lowest position for small people Heigh...

Page 37: ...far back against the backrest as possible Set the backrest rake so that it is possible to reach the steering wheel with arms slightly bent Maintain contact between shoulders and the backrest when tur...

Page 38: ...airbag deployment 9 Warning Never adjust seats while driving as they could move uncontrollably Seat positioning Pull handle slide seat release handle Suspension seat positioning Pull handle slide sea...

Page 39: ...n and release lever Allow the seat to engage audibly Seat height Lever pumping motion up seat higher down seat lower Suspension seat height Pull up front release lever up to adjust height of front par...

Page 40: ...backrest Suspension seat lumbar support Adjust lumbar support to suit personal requirements Operate hand pump repeatedly located on underside of unit to increase firmness Press release button located...

Page 41: ...ff Seat heating is thermostatically controlled and switches off automatically when seat temperature is sufficient Control indicator in the button illuminates when the system is on not just when heatin...

Page 42: ...r seats Removal On some variants the cargo area can be increased by removing the rear seats Raise lever 1 on both sides of the seat the pins 2 visibly protrude to indicate that the seat is unlocked Mo...

Page 43: ...nts and that the locking catches are fully engaged Bus Removal Using the tool from the tool kit located in the glovebox turn levers to unlock the seat 1 Release the outboard fixing 2 Release the inboa...

Page 44: ...from getting into the belt retractors Seat belt reminder Front seats are equipped with a seat belt reminder indicated by control indicator X in the instrument cluster 3 78 Belt force limiters On the...

Page 45: ...prevents the belt from fitting snugly Do not place objects such as handbags or mobile phones between the belt and your body 9 Warning The belt must not rest against hard or fragile objects in the pock...

Page 46: ...depending on the scope of equipment When triggered the airbags inflate within milliseconds They also deflate so quickly that it is often unnoticeable during the collision 9 Warning If handled improper...

Page 47: ...ed by an ACTIVE AIRBAG in front of it DEATH or SERIOUS INJURY to the CHILD can occur DE Nach hinten gerichtete Kindersitze NIEMALS auf einem Sitz verwenden der durch einen davor befindlichen AKTIVEN A...

Page 48: ...sistema di sicurezza per bambini rivolto all indietro su un sedile protetto da AIRBAG ATTIVO di fronte ad esso pericolo di MORTE o LESIONI GRAVI per il BAMBINO EL PL NIE WOLNO montowa fotelika dzieci...

Page 49: ...ontuokite atgal atgr tos vaiko tvirtinimo sistemos s dyn je prie kuri rengta AKTYVI ORO PAGALV nes VAIKAS GALI TI arba RIMTAI SUSI ALOTI LV NEK D GAD JUM neizmantojiet uz aizmuguri v rstu b rnu s dekl...

Page 50: ...jury to the upper body and head of the front seat occupants considerably 9 Warning Optimum protection is only provided when the seat is in the proper position 3 36 Keep the area in which the airbag in...

Page 51: ...instrument panel With the front door open push switch in and rotate anti clockwise to the OFF position Front passenger seat airbags are deactivated and will not inflate in the event of a collision Con...

Page 52: ...In some countries the use of child restraint systems is forbidden on certain seats 9 Warning When using a child restraint system on the front passenger seat the airbag systems for the front passenger...

Page 53: ...cle only on the side facing away from the traffic When the child restraint system is not in use secure the seat with a seat belt or remove it from the vehicle Note Do not affix anything on the child r...

Page 54: ...up to 10 kg or approx 10 months Group 0 up to 13 kg or approx 2 years U U2 U U U2 U2 Group I 9 to 18 kg or approx 8 months to 4 years U U2 U U U2 U2 Group II 15 to 25 kg or approx 3 to 7 years Group I...

Page 55: ...ss 2nd row seats Outer Centre Group 0 up to 10 kg or approx 10 months Group 0 up to 13 kg or approx 2 years U X Group I 9 to 18 kg or approx 8 months to 4 years U X Group II 15 to 25 kg or approx 3 to...

Page 56: ...years Group III 22 to 36 kg or approx 6 to 12 years U4 UF4 UF4 X 3 Move the front seat as far forward as possible to install a rear facing child seat then move back the seat in front in accordance wi...

Page 57: ...ht and age class in conjunction with three point seat belt UF Suitable for universal category forward facing restraint systems for use in this weight and age class in conjunction with three point seat...

Page 58: ...3 X IL X X X Group I 9 to 18 kg or approx 8 months to 4 years D ISO R2 X IL X X X C ISO R3 X IL X X X B ISO F2 X IL IUF IL IUF X X B1 ISO F2X X IL IUF IL IUF X X A ISO F3 X IL IUF IL IUF X X IL Suitab...

Page 59: ...in the weight class 9 to 18 kg B1 ISO F2X Forward facing child restraint system for smaller children in the weight class 9 to 18 kg C ISO R3 Rear facing child restraint system for children of maximum...

Page 60: ...Permissible mounting location positions for ISOFIX child restraint systems are marked in the tables by IL and IUF Top tether fastening eyes Top Tether fastening eyes are located on the back of the sea...

Page 61: ...thrown around in the event of hard braking a sudden change in direction or an accident Instrument panel storage Storage compartments pockets and trays are located in the instrument panel A phone hold...

Page 62: ...n also be used to hold the portable ashtray unit 3 72 Front storage Three coat hooks are located on the cabin bulkhead The front door pockets contain bottle holders Folding passenger seatback The pass...

Page 63: ...passenger seat cushion pull the cushion forwards to gain access to the storage under the seat Overcab storage The total weight in this compartment must not exceed 35 kg Rear storage Bus Objects can b...

Page 64: ...at 30 Removable lashing eyes To reposition press down on the centre cap and slide to the desired position Ensure the lashing eye engages correctly in the recess Loading information 3 66 Cargo manageme...

Page 65: ...n the load rails before loading To release press down on the lock and slide the bar at the same time Maximum loading 100 daN 700mm Ratchet straps Using the appropriate ratchet straps objects can be se...

Page 66: ...be accommodated in the space under the front seats Underseat storage 3 62 First aid kit The first aid kit can be accommodated in the space under the front seats or in the overhead console A label is l...

Page 67: ...should be evenly distributed and placed as far forward as possible If objects can be stacked the heavier objects should be placed at the bottom Secure objects with lashing straps attached to lashing...

Page 68: ...river 68 kg luggage 7 kg and all fluids tank 90 full Optional equipment and accessories increase the kerb weight Driving with a roof load increases the sensitivity of the vehicle to cross winds and ha...

Page 69: ...86 Controls Steering wheel adjustment Unlock lever adjust steering wheel then engage lever and ensure it is fully locked Do not adjust steering wheel unless vehicle is stationary and steering wheel l...

Page 70: ...fotainment system manual Windscreen wiper washer Windscreen wiper K timed interval wipe 1 slow 2 fast Do not use if the windscreen is frozen Switch off in car washes Automatic wiping with rain sensor...

Page 71: ...dirt and ice Windscreen washer Pull lever Washer fluid is sprayed onto the windscreen short pull wiper swipes once long pull wiper swipes for a few strokes Outside temperature A drop in temperature is...

Page 72: ...th the Infotainment system controls Further information is available in the Infotainment system manual Set time in Driver Information Centre Display the clock function by pressing button repeatedly on...

Page 73: ...ity requirements laid down in DIN VDE 40 839 Do not connect any current delivering accessories e g electrical charging devices or batteries Do not damage the outlet by using unsuitable plugs Cigarette...

Page 74: ...rning buzzer will sound for 10 seconds if the vehicle briefly exceeds the set limit Note Under certain conditions e g steep inclines the vehicle speed may exceed the set limit Odometer Displays the re...

Page 75: ...may be less than the specified tank capacity Engine coolant temperature gauge Displays the coolant temperature left area engine operating temperature not yet reached central area normal operating tem...

Page 76: ...fore the next service is due may be shown briefly in the Driver Information Centre Based on driving conditions the interval at which a service will be indicated can vary considerably When the remainin...

Page 77: ...description applies to all instrument versions Depending on the equipment the position of the control indicators may vary When the ignition is switched on most control indicators will illuminate brie...

Page 78: ...Instruments and controls 77 Control indicators in the instrument cluster...

Page 79: ...ers may fail to trigger in the event of an accident Deployment of the belt pretensioners or airbags is indicated by continuous illumination of v 9 Warning Have the cause of the fault remedied immediat...

Page 80: ...when the ignition is switched on The vehicle needs a service May illuminate in combination with another control indicator or a message in the Driver Information Centre 3 83 Illuminates if cleaning of...

Page 81: ...e deactivated and the message BRAKING FAULT is displayed Seek the assistance of a workshop Antilock brake system 3 118 Upshift k or j illuminates yellow Illuminates when gearshifting is recommended fo...

Page 82: ...N 3 Move out of the flow of traffic as quickly as possible without impeding other vehicles 4 Switch off ignition 9 Warning When the engine is off considerably more force is needed to brake and steer...

Page 83: ...ted when high beam is on and during headlight flash 3 88 Fog light illuminates green Illuminated when the front fog lights are on 3 89 Rear fog light r illuminates yellow Illuminated when the rear fog...

Page 84: ...ays time outside temperature and date when the ignition is on Vehicle messages Messages appear in the Driver Information Centre in combination with control indicator A or C Information messages Inform...

Page 85: ...belts has priority over any other warning chime If seat belt is not fastened If a certain speed is exceeded with the parking brake applied If the parking assist detects an object If the vehicle has m...

Page 86: ...tion The value is displayed after driving a distance of 0 25 miles Average consumption is displayed taking into consideration the distance travelled and the fuel used since the last reset The measurem...

Page 87: ...lled Average speed The trip computer will reset automatically when the maximum value of any of the parameters is exceeded Interruption of power supply If the power supply has been interrupted or if th...

Page 88: ...82 Low beam control indicator 9 3 82 Automatic light control When the automatic light control function is switched on and the engine is running the system switches between daytime running lights where...

Page 89: ...l headlight beam extends visibility at the edge of the road at the passenger side However when driving in countries where traffic drives on the opposite side of the road adjust the headlights to preve...

Page 90: ...he lever automatically returns to its original position and the indicator is deactivated This will not happen when making a minor steering manoeuvre such as lane changing When lane changing move lever...

Page 91: ...inside of the light covers may mist up briefly in poor wet and cold weather conditions in heavy rain or after washing The mist disappears quickly by itself to help switch on the headlights Interior l...

Page 92: ...ompartment lighting Load compartment lighting can be set to illuminate when the side and rear doors are opened or switched on constantly Operated by pressing the switch On constantly Controlled by the...

Page 93: ...Each reading light can then be operated individually and directed as required Lighting features Exit lighting Headlights come on for approx 1 minute after the vehicle is parked and the system is activ...

Page 94: ...Lighting 93 This action can be repeated up to four times to a maximum period of 4 minutes The lighting is turned off immediately by turning the light switch to any position and returning to 7...

Page 95: ...ng will not be fully effective until the engine has reached normal operating temperature Fan speed Adjust the air flow by switching the fan to the desired speed Air distribution M to head area L to he...

Page 96: ...em off to save fuel Note If the climate control is set to maximal cooling while the ambient temperature is high an Autostop may be inhibited until the requested temperature in the passenger compartmen...

Page 97: ...ting and defrosting Heated rear window 3 34 Heated seats 3 40 The preselected temperature is automatically regulated In the automatic mode the fan speed and air distribution automatically regulate the...

Page 98: ...wn in the display indicate the distribution settings Cooling The air conditioning system cools and dehumidifies dries when outside temperature is above a specific level Therefore condensation may form...

Page 99: ...ched off Operating the rear compartment additional heating Press button Y to operate heating Y will appear in the display to indicate that the heating is operating Changing the period for which heatin...

Page 100: ...ir conditioning system The rear air conditioning system is actuated in conjunction with the front passenger compartment air conditioning system Bus Rear air vents Additional air conditioning is suppli...

Page 101: ...ion to V Switch off when not required Heating stops automatically after the programmed runtime It will also cease to operate if the vehicle fuel level drops too low During operation power from the veh...

Page 102: ...e remote control has a maximum range of 600 metres The range may be reduced due to environmental conditions and as the battery becomes weaker In addition to the remote control unit the heating can als...

Page 103: ...on Heating Y Select Y in the menu bar and confirm The predetermined heating duration e g L 30 flashes in the display The factory setting is 30 minutes To temporarily adjust the heating duration adjust...

Page 104: ...programmed departure time Set weekday time and heating duration If the vehicle battery is disconnected or its voltage is too low the unit will need to be reset Select and confirm Select weekday and c...

Page 105: ...the event of an accident Fixed air vents Additional air vents are located beneath the windscreen and door windows and in the foot wells Glovebox cooler The air conditioning system can also keep the c...

Page 106: ...ar Operation with cooling is not possible when outside temperature is too low Service For optimal cooling performance it is recommended that the climate control system be checked annually starting thr...

Page 107: ...start system 3 108 Pedals To ensure the pedal travel is uninhibited there must be no mats in the area of the pedals Power steering Never leave the steering wheel on full lock when the vehicle is stati...

Page 108: ...ontrol indicator N extinguishes from the Driver Information Centre Turn key to position D and release The increased engine speed automatically returns to normal idling speed as the engine temperature...

Page 109: ...e the exhaust emission When conditions allow it switches off the engine as soon as the vehicle is at low speed or standstill e g at a traffic light or in a traffic jam It starts the engine automatical...

Page 110: ...p the brake vacuum is sufficient the vehicle has moved since the last Autostop the diesel particle filter self cleaning function is in progress An Autostop may be less available as the ambient tempera...

Page 111: ...ing restart Warning chimes 3 84 Fault If control indicator illuminates yellow there is a fault in the stop start system 3 82 Seek the assistance of a workshop Parking Do not park the vehicle on an eas...

Page 112: ...ht Indicator light will flash intermittently while height adjustment is in progress and illuminates when complete Handle with care protect from moisture and high temperatures and avoid unnecessary ope...

Page 113: ...fied by a workshop Avoid driving with an open load compartment otherwise exhaust gases could enter the vehicle Diesel particle filter The diesel particle filter system filters harmful soot particles o...

Page 114: ...ergency driving can be continued for a short period keeping vehicle speed and engine speed low If control indicator Z flashes the permitted emission limits may be exceeded Lift your foot off the accel...

Page 115: ...utomatic clutch control Transmission display Shows the mode and current gear Starting the engine Depress the foot brake when starting the engine If the foot brake is not depressed T illuminates in the...

Page 116: ...l appear in the transmission display To engage first gear depress foot brake and move selector lever towards or Shift to a higher or lower gear by moving selector lever to or Gears can be skipped by m...

Page 117: ...the parking brake has not been applied a warning chime will sound upon opening the driver s door Manual mode If a higher gear is selected when the engine speed is too low or a lower gear when the spe...

Page 118: ...If the accelerator pedal is pressed past the pressure point the transmission shifts to a lower gear depending on engine speed Full engine power is available for acceleration If engine speed is too hi...

Page 119: ...locking ABS starts to regulate brake pressure as soon as a wheel shows a tendency to lock The vehicle remains steerable even during hard braking ABS control is made apparent through a pulse in the bra...

Page 120: ...for as long as full braking is required Maximum brake force is automatically reduced when the brake pedal is released Ride control systems Traction Control system The Traction control system TC is a...

Page 121: ...stored automatically Electronic stability program The Electronic stability program ESP Plus improves driving stability when necessary regardless of the type of road surface or tyre grip It also preven...

Page 122: ...lt control indicator A illuminates in the instrument cluster and the message CHECK ESP appears in the Driver Information Centre Have the cause of the fault remedied by a workshop Vehicle messages 3 83...

Page 123: ...mation Centre Accelerate to the desired speed and press switch or The current speed is now stored and maintained and the accelerator pedal can be released Control indicator m illuminates green in the...

Page 124: ...lutch pedal is depressed Selector lever in N The speed is stored and a corresponding message appears in the Driver Information Centre Resume stored speed Press switch R at a speed above 20 mph If the...

Page 125: ...speed is obtained Deactivation Press switch speed limiter is deactivated and the vehicle can be driven normally The limit speed is stored and a corresponding message appears in the Driver Information...

Page 126: ...als may not be detected by the system Parking assist will not detect objects out of the detection range Deactivation It is possible to deactivate or temporarily deactivate the system Temporary deactiv...

Page 127: ...driver to view the rear of the vehicle in the display monitor whilst reversing The system can be activated or deactivated by selecting the Start Stop button located on the right hand side of the displ...

Page 128: ...l water emulsions Diesel fuels must not be diluted with fuels for petrol engines The flow and filterability of diesel fuels are temperature dependent When temperatures are low refuel with diesel fuel...

Page 129: ...stration documents General information The official fuel consumption and specific CO2 emission figures quoted relate to the EU base model with standard equipment Fuel consumption data and CO2 emission...

Page 130: ...vehicle dependent and engine dependent maximum values which must not be exceeded The actual trailer load is the difference between the actual gross weight of the trailer and the actual coupling socke...

Page 131: ...owing equipment Caution When operating without a trailer remove the coupling ball bar Towing equipment audible warning For vehicles fitted with towing equipment when connected to a trailer the pitch o...

Page 132: ...Driving and operating 131 If the system does not operate repeat the procedure or gradually release the clutch pedal To deactivate depress the clutch pedal and press switch on the instrument panel...

Page 133: ...arried out if the vehicle is to be stored for several months Wash and wax the vehicle Have the wax in the engine compartment and underbody checked Clean and preserve rubber seals Change engine oil Dra...

Page 134: ...this work to an authorised recycling centre Vehicle checks Performing work 9 Warning Only perform engine compartment checks when the ignition is off The cooling fan may start operating even if the ig...

Page 135: ...the correct specification of oil is used Recommended fluids and lubricants 3 168 Check with the vehicle on a level surface The engine must be at operating temperature and switched off for at least 10...

Page 136: ...miles after this running in period consult a workshop Capacities 3 188 Engine oil level monitor 3 74 Fit the cap on straight and tighten it Engine coolant The coolant provides freeze protection down t...

Page 137: ...uid which contains antifreeze Caution Only washer fluid with a sufficient antifreeze concentration provides protection at low temperatures or a sudden drop in temperature Brakes A squealing noise or i...

Page 138: ...68 Vehicle battery The vehicle battery is maintenance free Batteries do not belong in household waste They must be disposed of at an appropriate recycling collection point Laying up the vehicle for mo...

Page 139: ...losion if gases generated during charging are allowed to accumulate Additional battery Depending on the vehicle s auxiliary equipment certain models may have an additional battery mounted under the fr...

Page 140: ...nually operate the in line supply pump slowly and steadily until fuel discharging from the loosened vent screw is free of air bubbles 4 Retighten the vent screw If the engine cannot be started after s...

Page 141: ...base Do not touch the bulb glass with bare hands Use only the same bulb type for replacement Bulb check After a bulb replacement switch on the ignition operate and check the lights Headlights Headlig...

Page 142: ...beam 1 Remove headlamp protective cover 2 Detach wiring connector from bulb 3 Rotate bulb holder anti clockwise to disengage 4 Withdraw bulb holder from reflector housing 5 Detach bulb from bulb holde...

Page 143: ...engaging the two lugs in the reflector housing and rotate clockwise to secure 7 Reattach wiring connector to bulb 8 Replace protective cover Adaptive forward lighting Cornering light Headlights have s...

Page 144: ...ights Have bulbs replaced by a workshop Front turn signal lights 1 Remove protective cover 2 Detach wiring connector from bulb 3 Rotate bulb holder anti clockwise to disengage 4 Withdraw bulb holder f...

Page 145: ...lb holder from the lamp assembly 7 Push bulb into socket slightly rotate anti clockwise remove and renew bulb Turn signal light 1 Tail and brake light 2 Reverse light 3 Rear fog light may be on one si...

Page 146: ...bly 5 Reattach wiring connector 6 Install lamp assembly into aperture and push to the left to secure Mirror turn signal lights 1 Move the lower mirror assembly from the front to access the screw 2 Rem...

Page 147: ...nector to lamp assembly 7 Replace lamp assembly into aperture ensuring that it is seated correctly 8 Replace the nut onto the locating pin on the rear of the lamp assembly 9 Install cover on the insid...

Page 148: ...ach wiring connector and reinstall lamp assembly Front door panel light 1 Remove lamp assembly using a flat blade screwdriver 2 Remove lens on lamp assembly 3 Renew bulb and install lens 4 Reinstall l...

Page 149: ...e compartment located below the coolant expansion tank Before replacing a fuse turn off the respective switch and the ignition A blown fuse can be recognised by its melted wire Do not replace the fuse...

Page 150: ...fuses Due to restricted accessibility have fuses replaced by a workshop Symbol Circuit S Right side lights T Left side lights W Right low beam a Left low beam Front fog light L Left high beam N Right...

Page 151: ...l module STOP Brake light I Body control module power windows air conditioning m Left heated rear window Symbol Circuit n Right heated rear window R Windscreen washer M Electronic immobiliser U Heated...

Page 152: ...dition Drive over edges slowly and at right angles if possible Driving over sharp edges can cause tyre and wheel damage Do not trap tyres on the kerb when parking Regularly check the wheels for damage...

Page 153: ...forget the spare wheel Tyre pressures 3 189 The tyre pressure data refers to cold tyres It applies to summer and winter tyres Always inflate the spare tyre to the pressure specified for full load Inco...

Page 154: ...reprogramme the speedometer as well as the nominal tyre pressure and make other vehicle modifications 9 Warning Use of unsuitable tyres or wheels may lead to accidents and will invalidate the vehicle...

Page 155: ...e tyres Tyre damage exceeding 4 mm or that is at the tyre s sidewall near the rim cannot be repaired with the tyre repair kit 9 Warning Do not drive faster than 50 mph Do not use for a lengthy period...

Page 156: ...the black power supply lead to a vehicle grounding point e g the engine block or an engine mounting bolt To avoid discharging the battery we recommend running the engine 11 Set the rocker switch on t...

Page 157: ...r longer than 10 minutes 15 Detach the tyre repair kit Screw the sealant filler hose to the free connection on the sealant bottle This prevents sealant from escaping Stow tyre repair kit under the fro...

Page 158: ...cles are equipped with a tyre repair kit instead of a spare wheel 3 154 Make the following preparations and observe the following information Park the vehicle on a level firm and non slippery surface...

Page 159: ...he parts required as specified Position the adapter at the jacking hole located nearest the wheel concerned Ensure the jack is positioned correctly The jack head must be level with the jacking hole Pu...

Page 160: ...or in combination with winter tyres could affect driveability Have the defective tyre replaced as soon as possible The spare wheel is held under the vehicle frame using a winch and secured by tighteni...

Page 161: ...road surfaces Directional tyres Fit directional tyres such that they roll in the direction of travel The rolling direction is indicated by a symbol e g an arrow on the sidewall The following applies...

Page 162: ...insulated terminals and a cross section of at least 25 mm2 Do not disconnect the discharged battery from the vehicle Switch off all unnecessary electrical consumers Switch off the air suspension syste...

Page 163: ...e engine compartment To start the engine 1 Start the engine of the vehicle providing the jump start 2 After 5 minutes start the other engine Start attempts should be made for no longer than 15 seconds...

Page 164: ...e slowly Do not drive jerkily Excessive tractive force can damage the vehicle When the engine is not running considerably more force is needed to brake and steer To prevent the entry of exhaust fumes...

Page 165: ...des of the wheel housings are also thoroughly rinsed out Clean edges and folds on opened doors and the bonnet as well as the areas they cover Caution Always use a cleaning agent with a pH value of 4 t...

Page 166: ...ve wax coating After the underbody is washed check the underbody and have it waxed if necessary Bitumen rubber materials could damage the PVC coating Have underbody work carried out by a workshop Befo...

Page 167: ...es to clothing with sharp edged objects like zips or belts or studded jeans Plastic and rubber parts Plastic and rubber parts can be cleaned with the same cleaner as used to clean the body Use interio...

Page 168: ...ired every 25 000 miles or after 2 years whichever occurs first unless otherwise indicated by the service display Service intervals Bus only Maintenance of your vehicle is required every 20 000 miles...

Page 169: ...iscosity when selecting which engine oil to use The oil quality ensures e g engine cleanliness wear protection and oil aging control whereas viscosity grade gives information on the oil s thickness ov...

Page 170: ...ife coolant LLC antifreeze approved for the vehicle consult a workshop The system is factory filled with coolant designed for excellent corrosion protection and frost protection down to approx 28 C Th...

Page 171: ...Vehicle identification Vehicle Identification Number The Vehicle Identification Number VIN is visible through the windscreen The VIN is also displayed behind a removable plastic cover on the front ri...

Page 172: ...trim code The combined total of front and rear axle loads must not exceed the permissible gross vehicle weight For example if the front axle is bearing its maximum permissible load the rear axle can o...

Page 173: ...The technical data tables show the engine identifier code Engine data 3 174 To identify the respective engine refer to the engine power in the EEC Certificate of Conformity provided with your vehicle...

Page 174: ...ngine oil quality ACEA C3 once between each oil change In case dexos quality is unavailable in International countries you may use the oil qualities listed below Engine oil quality GM LL A B 025 ACEA...

Page 175: ...er code M9T M9T M9T Number of cylinders 4 4 4 Piston displacement cm3 2299 2299 2299 Engine power kW brake horse power 74 100 92 125 107 146 at rpm 3500 3500 3500 Torque Nm 285 310 350 at rpm 1250 200...

Page 176: ...ht Kerb weight3 4 Van Front wheel drive L1 H1 2800 1806 3300 1811 3500 1816 H2 2800 1834 3300 1839 3500 1844 L2 H2 3300 1885 3500 1890 H3 3300 1921 3500 1931 L3 H2 3500 1970 H3 3500 2010 3 Kerb weight...

Page 177: ...ding to type approval including all fluids vehicle tools and a 90 fuel load Excludes the weight of the driver and deletable options e g spare wheel bulkhead and sliding side door Final weight may vary...

Page 178: ...heel drive L2 H1 3500 1686 L3 H1 3500 1707 3 Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package refer to identification plate 4 Minimum vehicle weight accor...

Page 179: ...1887 L3 H1 3500 1915 3 Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package refer to identification plate 4 Minimum vehicle weight according to type approval...

Page 180: ...900 2493 3 Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package refer to identification plate 4 Minimum vehicle weight according to type approval including al...

Page 181: ...3500 3500 Size L1 L2 L3 Length mm 5048 5548 6198 Width without mirrors mm 2070 2070 2070 Width with mirrors mm 2470 2470 2470 Height unladen without antenna mm H1 2303 H2 2496 25007 2496 24997 2488 H3...

Page 182: ...mm 6198 6198 6848 Width without mirrors mm 2070 2070 2070 Width with mirrors mm 2470 2470 2470 Height unladen without antenna mm H2 25278 25499 2549 2557 H3 27868 28159 2815 2808 Wheelbase mm 3682 36...

Page 183: ...e weight 2800 3500 2800 3500 Size L1 L2 Length mm 5048 5548 Width without exterior mirrors mm 2020 2020 Width with mirrors mm 2470 2470 Height unladen without antenna mm H1 2303 H2 2502 Wheelbase mm 3...

Page 184: ...3 5819 6192 6842 Width without mirrors mm 2070 2070 2070 2070 2070 2070 2070 Width with mirrors mm 2470 2470 2470 2470 2470 2470 2470 Height unladen without antenna mm H1 2265 2258 2284 2276 2400 2283...

Page 185: ...5643 6293 6192 6842 Width without mirrors mm 2070 2070 2070 2070 2070 2070 Width with mirrors mm 2470 2470 2470 2470 2470 2470 Height unladen without antenna mm H1 2272 2263 2295 2285 2283 2273 Wheelb...

Page 186: ...s vehicle weight 3500 3500 Size L2 L3 Length mm 5530 6180 Width without mirrors mm 2070 2070 Width with mirrors mm 2470 2470 Height unladen without antenna mm H1 2270 2264 H2 2463 2457 Wheelbase mm 36...

Page 187: ...rive Gross vehicle weight 3900 4500 Size L3 L4 Length mm 6198 6848 Width without mirrors mm 2070 2070 Width with mirrors mm 2470 2470 Wheelbase mm 4332 4332 Height unladen without antenna mm H2 2488 H...

Page 188: ...500 3500 3500 3500 Maximum rear door aperture height mm 1820 1820 1820 1820 Rear door aperture width at floor mm 1580 1580 1580 1580 Maximum load area height mm 1894 2144 1894 2144 Maximum load area w...

Page 189: ...m 1580 1580 1580 1580 1580 1580 Maximum load area height mm 1798 1798 2048 2048 1798 2048 Maximum load area width mm 1765 1765 1765 1765 1765 1765 Width between wheel arches mm 1380 1080 1380 1080 108...

Page 190: ...l drive with single rear wheels Tyre pressure with full load14 Engine Gross Vehicle Weight Tyre Front kPa bar psi Rear kPa bar psi M9T 3500 235 65 R16 C 360 3 6 52 450 4 5 65 Rear wheel drive with twi...

Page 191: ...site Vehicle data recording and privacy Event data recorders Data storage modules in the vehicle A large number of electronic components of your vehicle contain data storage modules temporarily or per...

Page 192: ...rected the data are deleted from the error storage module or they are constantly overwritten When using the vehicle situations may occur in which these technical data related to other information acci...

Page 193: ...ppearance care 164 Armrest 40 Ashtrays 72 Automatic light control 87 Automatic locking 23 Auxiliary heater 100 B Battery jump starting 160 Belts 43 Bonnet 133 Brake assist 119 Brake fluid 136 168 Brak...

Page 194: ...rammes 116 Electronic Stability Program 80 120 Emergency exit 34 End of life vehicle recovery 133 Engine compartment fuse box 149 Engine coolant 135 Engine coolant temperature 80 Engine coolant temper...

Page 195: ...erior mirrors 31 Interruption of power supply 117 Introduction 3 ISOFIX child restraint systems 59 J Jack 150 Jump starting 160 K Keys 18 Keys locks 18 L Lashing eyes 63 Light covers misted 90 Lightin...

Page 196: ...ition 36 Selector lever 114 Service 105 167 Service display 75 Service information 167 Service vehicle soon 79 Side airbag system 49 Sidelights 87 Side turn signal lights 145 Sliding door 24 Spare whe...

Page 197: ...le battery 137 Vehicle checks 133 Vehicle data 173 Vehicle data recording and privacy 190 Vehicle dimensions 180 Vehicle Identification Number 170 Vehicle jack 150 Vehicle messages 83 Vehicle security...

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