VAT 111 Series, Installation, Operating, & Maintenance Instructions

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Series 111
984132EA Edition 09.07.2019 3/27
Contents
1 Description of product ........................................................................ 4
1.1 Identification of product ................................................................................................... 4
1.2 Use of product ................................................................................................................. 4
1.3 Related documents.......................................................................................................... 4
1.4 Important information....................................................................................................... 4
1.5 Technical data ................................................................................................................. 4
2 Safety ................................................................................................... 5
2.1 Compulsory reading material ........................................................................................... 5
2.2 Danger levels .................................................................................................................. 5
2.3 Personnel qualifications ................................................................................................... 5
2.4 Safety labels .................................................................................................................... 6
3 Design and Function ........................................................................... 7
3.1 Design ............................................................................................................................. 7
3.2 Function ........................................................................................................................... 7
4 Installation ........................................................................................... 8
4.1 Unpacking ....................................................................................................................... 8
4.2 Installation into the system .............................................................................................. 8
4.2.1 Admissible forces and bending moments ........................................................ 10
4.3 Compressed air connection ........................................................................................... 11
4.4 Electrical connection...................................................................................................... 11
5 Operation ........................................................................................... 12
5.1 Normal operation ........................................................................................................... 12
5.2 Operation under increased temperature ........................................................................ 12
5.3 Behavior in case of compressed air pressure drop ....................................................... 12
5.4 Behavior in case of power failure .................................................................................. 13
5.4.1 Manual emergency operation .......................................................................... 13
5.5 Trouble shooting ............................................................................................................ 14
6 Maintenance ...................................................................................... 15
6.1 Maintenance intervals.................................................................................................... 15
6.2 Required tools ............................................................................................................... 15
6.3 Replacement of valve gate / mechanism unit ................................................................ 16
6.4 Replacement of gate seal .............................................................................................. 18
7 Repairs ............................................................................................... 19
8 Dismounting and Storage ................................................................. 20
8.1 Dismounting .................................................................................................................. 21
8.2 Storage .......................................................................................................................... 21
9 Packaging and Transport ................................................................. 22
9.1 Packaging ...................................................................................................................... 23
9.2 Transport ....................................................................................................................... 23
10 Disposal ............................................................................................. 24
11 Spare parts ........................................................................................ 25
12 Appendix ............................................................................................ 26