VAT 111 Series Installation, Operating,  & Maintenance Instructions Download Page 9

Series 111

 

INSTALLATION 

 

 

984132EA 

Edition 09.07.2019 

9/27 

 

 

 

NOTICE 

Inappropriate tools 

Sealing surfaces may get damaged. 

Do not use sharp-edged tools. 

 

 

NOTICE 

Wrong tightening torque 

Valve body and screws may get damaged. 

Use tightening torque according the size of the screws. 

 

 

 

NOTICE 

Too long screws 

Valve body may get deformed and / or malfunctions may occur. 

Use only screws recommended by VAT. 

 
 

1. 

Identify flange type according the fabrication number on the identification plate; see chapter «1.1 
Identification of product».
 
 
Example: 110 . . 

– 

C

 . . . / . . .

  

Flange type CF-F, metric thread 

 

 

Valve 

 

Maximum screw-in depth «X» in mm 

 

 

Nom. I.D. 

 

Flange types 

 

mm 

inch 

 

 

63 

2.5 

X = 

13 

13 

13 

13 

15 

 

100 

X = 

13 

13 

13 

13 

15 

 

160 

X = 

13 

13 

13 

13 

15 

 

200 

X = 

13 

13 

15 

15 

19 

 

 

 

 

C = CF-F, metric thread 
U = CF-F, UNF thread 

P = ISO-F  
J = JIS 

T = ASA-LP 

Table 4-1 

 
 

2. 

Remove protective covers from body flanges. 

3. 

Clean sealing surfaces and seals of both flanges;  
see (1) and (2) according to «Figure 4-1» on page 10. 
 

 

 

The valve seat side is marked with the symbol «

» on flange «A». 

 
 

4. 

Lift the valve to the mounting position; use only the eyebolts threats; see dimensional drawing. 

Summary of Contents for 111 Series

Page 1: ...32EA Edition 09 07 2019 HV gate valve with pneumatic actuator Series 111 DN 63 200 mm I D 2 5 8 This manual is valid for the following product ordering number s 11136 E14 24 34 44 11140 E14 24 34 44 1...

Page 2: ...duplicated or distributed without written permission from VAT Offenders are liable to pay damages The original VAT firmware and updated state of the art versions of the VAT firmware are intended for u...

Page 3: ...es and bending moments 10 4 3 Compressed air connection 11 4 4 Electrical connection 11 5 Operation 12 5 1 Normal operation 12 5 2 Operation under increased temperature 12 5 3 Behavior in case of comp...

Page 4: ...er number 1 2 Use of product Use product for clean and dry vacuum applications only Other applications are only allowed with the written permission of VAT 1 3 Related documents Product data sheet Dime...

Page 5: ...enance Instructions are an integral part of a comprehensive documentation belonging to a complete technical system They must be stored together with the other documentation and accessible for anybody...

Page 6: ...EA Unqualified personnel Inappropriate handling may cause serious injury or property damage Only qualified personnel are allowed to carry out the described work 2 4 Safety labels Label Part No Locatio...

Page 7: ...ball pairs are in the detents For closing the mechanism is moved forward into the closing position The locking starts after the leaf spring stop touches the body The ball retainers move the ball pairs...

Page 8: ...e quality of the supplied products visually If it does not meet your requirements please contact VAT immediately Store the original packaging material It may be useful if products must be returned to...

Page 9: ...e identification plate see chapter 1 1 Identification of product Example 110 C Flange type CF F metric thread Valve Maximum screw in depth X in mm Nom I D Flange types mm inch C U P J T 63 2 5 X 13 13...

Page 10: ...the system from the weight of other components or from baking can lead to deformation of the valve body and to malfunction of the valve The stress has to be relieved by suitable means e g bellows sec...

Page 11: ...essed air according to the product data sheet and dimensional drawing 4 4 Electrical connection DANGER Electric shock Parts being under voltage will result in serious injury or death Do not touch part...

Page 12: ...ARNING Movable parts Human body parts may get jammed and severely injured Do not operate before product is installed completely into the vacuum system 5 1 Normal operation Valve is opened and closed p...

Page 13: ...ured Keep human body parts away from movable parts Only valid for the ordering number 110 34 44 with solenoid valve In case of a power failure the valve can be actuated manually if compressed air is a...

Page 14: ...te seal 7 3 Replacement of valve gate mechanism unit Gate damaged or contaminated Replace valve gate 7 3 Replacement of valve gate mechanism unit Operating pressure Adjust operating pressure Product d...

Page 15: ...WARNING Movable parts Human body parts may get jammed and severely injured Keep human body parts away from movable parts 7 1 Maintenance intervals Under clean operating conditions the valve does not r...

Page 16: ...alve 3 Disconnect compressed air supply 4 Disconnect electrical power supply 5 Remove screws 1 according to Figure 7 2 on page 17 6 Lift actuator mechanism unit carefully from body without touching th...

Page 17: ...Series 111 MAINTENANCE 984132EA Edition 09 07 2019 17 27 Figure 7 2 1 Screw 2 Bonnet seal 3 Valve body Figure 7 3 4 Bolt 5 Locking ring...

Page 18: ...lve gate mechanism unit Valve is ready for use 1 2 320 1 2 Tolerierungsgrundsatz ISO 8015 Unabh ngigkeitsprinzip 335634 Mechanik mit O Ring Blatt W erkstoffBez Datum VAT Artikelnummer VAT Vakuumventil...

Page 19: ...pairs may only be carried out by the VAT service staff In exceptional cases the customer is allowed to carry out the repairs but only with the prior consent of VAT Please contact one of our service ce...

Page 20: ...vy weight Physical overstraining Use a crane to lift the product WARNING Hazardous components Human body parts may get jammed and severely injured Before dismounting the product disconnect compressed...

Page 21: ...tructions 9 2 Storage NOTICE Wrong storage Inappropriate temperatures and humidity may cause damage to the product Valve must be stored at relative humidity between 10 and 70 temperature between 10 C...

Page 22: ...al ones from valve before you return the valve to VAT NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used Always use the original packaging material and...

Page 23: ...with a protective foil 2 Pack valve appropriately by using the original packaging material VAT disclaims any liability for damages resulting from inappropriate packaging 10 2 Transport NOTICE Inappro...

Page 24: ...ge in the case of improper handling Observe local regulations in regard to waste disposal without fail Commission an authorized waste disposal company for the professional disposal of your waste NOTIC...

Page 25: ...e that need to be replaced by the VAT service staff Table 12 1 only contains spare parts that may be replaced by the customer If you need any other spare parts please contact one of our service center...

Page 26: ...APPENDIX Series 111 26 27 Edition 09 07 2019 984132EA 13 Appendix...

Page 27: ...APPENDIX Series 111 984132EA Edition 09 07 2019 27 27...

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