Varmebaronen VIKING BIO 200 Installation And Maintenance Manual Download Page 1 | Manualshive

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Installation and maintenance

Pellet burner

131210 fw391 rev2 en

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Summary of Contents for VIKING BIO 200

Page 1: ...Installation and maintenance Pellet burner 131210 fw391 rev2 en ...

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Page 3: ... when the Viking Bio 200 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type Installation engineer Tel Other Result from adjustment CO2 average CO average Flue gas temperature Draught Fuel Air setting Location of rating plate ...

Page 4: ...4 Värmebaronen Viking Bio 200 Contents ...

Page 5: ...er must always be specified when ordering spare parts See the rating plate The burner must not be modified changed or converted in any way Risk of crushing Never touch the feed auger or sweeping rods when the burner is switched on When the burner is in operation the feed auger s plug the power supply must never be removed from the burner Never disable the safety equipment Before service and mainte...

Page 6: ...ture The temperature control start and stop temperatures are adjustable A large connection difference reduces the number of starts and extends the operating time It is advantageous to have the burner control the boiler temperature if hot water is produced in a heat exchanger Different operating modes can be selected full power 3 4 power or automatic power selection The burner s touch screen is use...

Page 7: ...in combustion chamber 15 0 Pa Sound pressure 65 dBA Fuel quality wood pellet in accordance with EN 14961 2 cl A1 Pellet size 6 8 mm Combustion chamber min h x w x d 230 x 230 x 365 mm Minimum distance to floor from centre of burner pipe 200 mm Emission class according to EN 15270 5 Output for feed auger load 100 W 230 V Ø129 228 342 263 4 252 401 123 200 Accessories Designation art no RSK no Screw...

Page 8: ...htly sealed 50 50 150 365 Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross sectional area of the chimney There must not be any mechanical ventilation if it affects the operation of the burner Draught damper The chimney must be fitted with a draught damper that is appropriate for the chimney The combustion is affecte...

Page 9: ...he thermal relay on the downpipe The spring must be tightened around the downpipe Check that the position of the thermal relay and the cable matches the figure Reinstall The hoop must be under the thermal relay Turn the downpipe before the screw is tightened so that it is correctly positioned in relation to the feed auger Push the cover plate against the downpipe Fit the burner s cover and tighten...

Page 10: ...ark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed auger has worked its way into the store and it becomes easier to refit the feed auger when it has been taken out of a full store Use the enclosed hose to connect the feed auger to the burner s quick coupler on the downpipe The hose must have a straight fall without sudden bends and the hose co...

Page 11: ...an be opened and the burner s connection cable is attached in such a way that it has to be disconnected from the burner to allow the hatch to be opened Temperature control via the burner When the burner is to control the temperature the phase supply must be preceded by overheating protection An external temperature sensor accessory is connected to a contact on the burner The sensor must be connect...

Page 12: ...ner Pellmax VX Boiler thermostat controls boiler temperature BLUE BLACK BROWN GREY YELLOW GREEN N L1 B4 S3 T2 T1 ALARM 230V 1A SAFETY SWITCH N N CP N N N S3 L B4 N F 2 1 VX L1 L2 L3 N 230V Temperature control via the burner An external temperature sensor must be connected to the burner before it is selected in the menu system The on off temperatures are set in the On off temperature range menu on ...

Page 13: ...ure sensor Flame guard Thermostat input Fan Ignition element Auger motor Thermal relay downpipe Alarm N neutral conductor blue earth conductor PE yellow green L1 supply via overheating protection black B4 boiler thermostat brown S3 alarm signal 230 V grey Display circuit board installed in the burner s cover Cable connects display circuit board to power circuit board Be careful when removing the c...

Page 14: ...er the burner was started and with the draught damper closed Measures to increase the flue gas temperature remove or shorten any turbulators insulate the boiler s flue pipe and the chimney in cold rooms increase the burner s capacity install flue lining tubes To avoid damage to the chimney the flue gas temperature must be checked Select pellet size Target values The correct adjustment is important...

Page 15: ...t should be 10 15 If it is lower increase the fuel volume in the fuel menu using higher reduce the fuel volume in the fuel menu using Wait 5 minutes after a fuel volume adjustment before measuring the CO2 again Repeat until the average value for CO2 is 10 15 Then measure the CO content which should be 300 ppm Low power adjustment Automatic start in low power mode 45 Wait 5 minutes before starting ...

Page 16: ...otal 1 2 1 2 1 2 3 2013 07 01 13 40 2013 07 01 13 40 X h New installation Adjustment Information Home start Home Back Next Burner in operation Burner not in operation Burner standby Confirm OK Down Up Information On standby Settings O Power selection Power 100 Power 75 Automatic power switching Sweeping interval Manual ash removal Operating time Internal temperature Adjustment of air USB Program u...

Page 17: ...ning X h 1 2 3 Total reset Settings Program update Alarm warning Alarm Warning Reset Activate Deactivate ON Boiler temperature on OFF Boiler temperature off Increase Reduce Boiler temperature Language selection al Ash removal WiFi Expert s settings Selection of pellet diameter 8 mm pellet 6 mm pellet nt Adjustment of air fuel New installation Date time Adjustment of fuel Alternately Wants to repor...

Page 18: ...3 08 07 58 Varning 2 13 01 03 07 58 X C X C min X C max X C X C min X C max X h X h X h X h total 1 2 1 2 Home start Information selection 1 2 Burner on standby Information selection 1 2 External sensor Internal temperature Operating time 75 and 100 power Resettable and total time Alarm warning Warning list Alarm list Standby Stopped by thermostat Operation Menu information and settings 1 2 ...

Page 19: ...nen Viking Bio 200 19 ON OFF 1 2 100 h 80 C 70 C 1 2 Settings 1 2 Settings 1 2 Adjust sweeping interval for boiler Language selection Temperature range on off Off temperature On temperature Continued on the next page ...

Page 20: ...RTYUIOPÅ ASDFGHJKLÖÄ ZXCVBNM WiFi on off back Network setting Language selection Information Installation adjustments Program update Setting adjustment 1 23 Setting adjustment 1 2 3 Date time Pellet diameter Power modes Settings 1 2 Continued on the next page New installation 75 100 switching 75 100 Continued on the next page Search path follow the highlighted icons Point to the field to be change...

Page 21: ... 07 2013 2013 07 01 13 40 X h External temperature sensor Language selection Date time Pellet diameter Power modes Ash removal interval New installation done Point to the field to be changed adjust with 75 100 switching 75 100 The sensor must be connected before the selection is made Search path follow the highlighted icons Menu New installation ...

Page 22: ... livslängd och miljö Senaste injustering 2013 07 03 1 2 3 External sensor Ash removal interval Fuel air Setting adjustment 12 3 Setting adjustment 1 2 3 Continued on the next page The sensor must be connected before the selection is made Search path follow the highlighted icons Automatic start up in high power mode 50 45 Automatic start up in low power mode ...

Page 23: ...Varning Med felaktiga inställningar påverkas bränslemängd livslängd och miljö Senaste injustering 2013 07 03 1 2 3 1 2 3 1 2 3 Total reset Reset to factory setting Manual ash removal Setting adjustment 12 3 Search path follow the highlighted icons ...

Page 24: ... previously fired with wood the smoke may be dark and malodorous because tar on the boiler and chimney walls is being burned off The colour of the soot dust coating on the walls of the combustion chamber shows how good combustion has been Light greyish brown good combustion Black too little air or too much fuel White too much air or too little fuel Flue gas temperature A high flue gas temperature ...

Page 25: ... time and lower stoppage losses which produces higher boiler efficiency Seasonal changes mean that it can often be a good idea to change the power mode several times a year Temperature control via the burner The temperature sensor accessory must be connected to the burner and activated in the menu The burner s temperature control controls the temperature with adjustable start and stop temperatures...

Page 26: ...in the display Ventilation the fan operates at maximum speed for 25 seconds to ventilate the boiler and flue gas duct A start dose of pellets is supplied and the ignition element begins to heat The fan alternates between operating with low RPM and not operating until the flame guard senses that there is a flame When there is a flame more pellets are supplied The fan gradually increases the RPM Ign...

Page 27: ...ating time Extinguishing During the extinguishing sequence these icons will be displayed in the display When the pellet burner is switched off or the thermostat cuts the power the fan increases RPM and burns out the remaining pellets The fan alternates between operating and not operating to cool the burner When the cooling phase has been completed the burner is switched to not in operation or burn...

Page 28: ...e from the outer burner pipe Brush the inner burner pipe clean Avoid damaging the oxide layer that has been formed Clean the 4 mm holes in the inner burner pipe if they are clogged Each time you clean check the condition of the parts in contact with flames These are the inner burner pipe the end wall the pellet stop and the hose between the feed auger and downpipe Replace damaged parts as soon as ...

Page 29: ...ing a finger until it touches bottom Ensure that the slot is correctly located in the holder 5 Place the ignition element cover with the arrow upwards in its position using the ignition element tool Turn half a turn until the arrow points downwards 7 Refit the inner burner pipe and tighten the locking screw The pellet stop must be in a horizontal position Ignition element tool Ignition element Ign...

Page 30: ...burner to work Is the burner receiving power Are all control units thermostats etc set correctly Are all safety devices overheating protection hatch switches etc in normal operating mode Is the burner receiving pellets Look into the burner pipe if no flame has been established If there are unburned or slightly singed pellets there the most probable cause is an ignition error If all the pellets hav...

Page 31: ...ent temperature Alarm text Information Ignition error 1 Receiving no pellets or too few pellets Defective ignition element Defective or dirty flame guard Maintenance interval exceeded Ignition error 2 Receiving no pellets or too few pellets Defective ignition element Defective or dirty flame guard Too much ash in the boiler Poor pellet quality Over temperature in downpipe Back pressure in the boil...

Page 32: ...m Pusher 1 2 1 5 1 1 1 13 711511 Inner burner pipe complete 1 17 55 58 54 53 52 18 19 20 700204 710701 711475 711505 711506 711508 711510 711552 711628 Silicone gasket Mounting ring silicone gasket Inner bracket with spacers Drop box Insulation protection Insulating disc Inner burner pipe Pellet stop Pellet sheet 1 1 1 1 1 4 1 1 1 711633 Ignition element divisible 1 66 21 67 22 23 51 68 100740 440...

Page 33: ...For the user Värmebaronen Viking Bio 200 33 7 13 9 3 8 2 14 10 4 12 6 11 5 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 61 59 63 56 52 51 55 62 64 60 57 53 54 58 67 68 66 65 ...

Page 34: ... together with hardware from H D Wireless All other use is prohibited 5 The license to use and redistribute the software is granted together with the purchase of a hardware platform on a one to one basis 6 The binary code may not be reverse engineered or by other means copied to circumvent this license THIS SOFTWARE IS PROVIDED BY H D WIRELESS AB AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDI...

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Page 36: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org ...

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