Vari Lite VL3000 Wash Service Manual Download

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VARI

❋

LITE

- VL3000™ S

ERIES

UMINAIRE

ERVICE

ANUAL

CHEMATICS

AND

IRING

IAGRAMS

02.9678.0010 D

207

VL3000 Controller PCB (Sheet 3 of 10)

+2.5V

+3.3V

ViewDraw for Windows 7.5

Filename:
Date/Time:

DRAWING NUMBER

REVISION

SIZE

SHEET

+2.5V

+3.3V

+2.5V

+3.3V

+2.5V

+3.3V

DATA

DCLK

VCC2

VCC1

CASC

GND

TRST

GND1

GND20

GND7

GND2

GND3

GND4

GND5

GND6

GND8

GND9

GND10

GND11

GND12

DEV_OE

DEV_CLR

TCK

DCLK

CLKUSR

RDY/BUSY

TDO

IO69

IO70

IO71

IO72

IO73

IO74

IO75

IO76

GND15

GND13

GND14

GND16

GND17

GND18

GND19

IN1

IN2

IN3

IN4

CLK1

CLK2

GND_CLK

LOCK/IO125

IO78

IO79

VCCIO13

VCCIO14

IO87

IO88

IO85

IO86

VCCINT7

VCCINT5

VCCINT4

VCCINT3

VCCINT2

VCCIO11

VCCIO10

VCCIO9

VCCIO8

VCCIO7

VCCIO6

VCCIO5

VCCIO4

VCCIO3

VCCIO2

IO68

IO67

IO66

IO65

IO64

IO63

IO62

IO61

IO60

IO59

IO58

IO57

IO56

IO55

IO54

IO53

IO52

IO51

IO50

IO49

IO48

IO47

IO46

IO45

IO44

IO43

IO42

IO41

IO40

IO39

IO38

IO37

IO36

IO35

IO34

IO32

IO31

IO25

IO24

IO22

IO21

IO20

IO18

IO17

IO16

IO15

IO14

IO13

IO12

IO10

IO9

IO8

IO7

IO6

IO5

IO4

IO3

IO2

IO33

IO91

IO92

IO93

IO94

IO95

IO96

IO97

IO98

IO99

IO100

IO101

IO102

IO103

IO104

IO105

IO106

IO107

IO108

IO109

IO110

IO111

IO112

IO113

IO114

IO115

IO116

IO117

IO118

IO119

IO120

IO121

IO122

IO123

DATA7/IO126

DATA6/IO127

DATA5/IO128

DATA4/IO129

DATA3/IO130

DATA2/IO131

DATA1/IO132

STATUS

CONFIG

INIT_DONE

CEO

TDI

IO1

IO90

VCCIO1

VCCIO12

VCCINT1

DATA

MSEL0

MSEL1

CONF_DONE

IO11

IO19

IO23

IO30

VCCINT6

IO89

IO80

IO81

IO82

IO83

IO84

VCCINT10

VCCINT8

VCCINT9

IO77

IO124

VCCINT11

VCC_CLK

IO29

IO27

IO26

IO28

TMS

FPGA

INSTALL ONLY WITH EPC1

SOCKET IS XU15

14-9678-0730

VL3000
11-12-2002_11:52

PWM_PH_17

7/B7

PWM_PH_21

8/B7

PWM_PH_10

6/B7

PWM_PH_22

8/B7

PWM_OUT_22

8/B8

PWM_OUT_25

8/B5

PWM_OUT_1

7/D5

PWM_PH_20

8/D7

PWM_OUT_12

6/C5

PWM_OUT_26

8/B5

PWM_PH_26

8/B4

7/D3

PWM_PH_2

PWM_PH_12

6/D3

PWM_PH_11

6/D3

PWM_PH_1

7/D3

8/B4

PWM_PH_25

PWM_OUT_11

6/D5

PWM_OUT_10

6/B8

7/B7

PWM_PH_18

PHASE_A_2

4/B8

P_COT_IN

4/B8

PHASE_B_1

4/B8

PHASE_A_1

4/B8

PWM_PH_3

7/B3

PWM3_EN_2

5/B8

PWM3_OUT_5

PWM3_OUT_4

5/B8

PWM3_OUT_6

PWM3_OUT_3

5/C8

GOBO1_POS_IN

4/B8

GOBO2_POS_IN

4/B8

PHASE_B_2

4/B8

T_COT_IN

4/B8

PWM3_OUT_1

5/D8

GOBO1_IDX_IN

4/B8

GOBO3_POS_IN

4/B8

GOBO3_IDX_IN

4/B8

GOBO2_IDX_IN

4/B8

FXD_COLOR_IN

4/A8

MAG_IN

4/A8

PWM3_OUT_2

5/C8

PWM3_EN_1

5/C8

ZOOM_IN

4/A8

EDGE_IN

CTO_IN

4/A8

AMB_IN

DIMMER_IN

4/A8

CYAN_IN

PWM_PH_27

9/D7

PWM_PH_28

9/D7

PWM_OUT_28

9/C8

9/D8

PWM_OUT_27

9/B8

PWM_OUT_29

9/B7

PWM_PH_29

PWM_PH_30

9/B7

PWM_OUT_30

9/B8

PWM_OUT_4

7/B5

8/D4

PWM_PH_23

PWM_PH_24

8/D4

8/C5

PWM_OUT_24

PWM_PH_32

9/D4

PWM_PH_31

PWM_OUT_31

9/D5

PWM_OUT_32

9/C5

9/B5

PWM_OUT_34

PWM_PH_34

9/B4

PWM_PH_33

9/B5

PWM_OUT_33

PWM_OUT_15

7/D8

6/D8

PWM_OUT_7

PWM_OUT_19

8/D8

6/D7

PWM_PH_7

PWM_PH_15

7/D7

PWM_PH_19

8/D7

PWM_PH_8

6/D7

PWM_PH_16

7/D7

6/C8

PWM_OUT_8

PWM_OUT_16

7/C8

PWM_OUT_20

8/C8

PWM_OUT_17

7/B8

PWM_OUT_21

8/B8

PWM_OUT_18

7/B8

PWM_OUT_9

6/B8

PWM_PH_9

6/B7

6/B5

PWM_OUT_14

5/B4

PWM_OUT_6

PWM_PH_14

6/B3

PWM_PH_6

5/C2

PWM_PH_13

6/B3

PWM_PH_5

5/C2

PWM_OUT_5

5/C4

PWM_OUT_13

6/B5

PWM_OUT_3

7/B5

PWM_OUT_2

7/C5

PWM_OUT_23

8/D5

188

207

208

109

117

186

180

155

204

113

114

115

116

119

120

121

122

137

123

129

145

151

171

181

182

184

183

126

127

178

194

139

140

135

136

124

146

138

118

110

112

111

104

103

102

101

100

143

144

147

148

149

150

160

163

167

168

169

170

172

173

174

175

176

177

179

187

189

190

191

192

193

195

196

197

198

199

200

202

203

166

164

162

161

159

158

157

105

154

153

142

165

156

108

107

106

141

128

131

132

133

134

185

130

152

125

205

201

206

U16

EP1K50QC208-3

2/A6

CLK3

PWM_PH_4

7/B3

R28

1/10W

R27

1/10W

R44

1/16W

R47

1/16W

MSEL1

3/B3

MSEL0

3/B3

R45

1/16W

R46

1/16W

R48

1/16W

CONFIG-

2/C4,3/B3

R43

1/16W

R22

1/16W

C41

0.01UF

10%

25V

C65

0.1UF

10%

25V

U15

EPC1PC8

4/D6

LED_TX-

LED_STATUS

4/D6

LAMP_CNTL

4/C7

LAMP_ON-

LED_RX-

4/D6

TA-

2/C5,2/B7,2/C6

TX_INT-

2/C5,2/C6

RX_INT-

2/C5,2/C6

STATUS-

2/C4,3/A2,3/B3

TCKA

3/A3

CE-

3/B3

TDIA

3/B3

TMSA

3/B3

CONF_DONE

2/C4,3/A2,3/B3

DCLK

2/C4,3/A2,3/A3

CONF_DONE

2/C4,3/B7,3/B3

STATUS-

2/C4,3/C7,3/B3

DATA

2/C4,3/B3

VL3000 CONTROLLER

DCLK

2/C4,3/C7,3/A3

TMSA

3/B7

D18

D20

D21

D22

D23

D24

D25

D26

D27

D28

D29

D30

D31

D[0:31]

2/D1,3/A3

UART_OUT_A

4/C5

CONF_DONE

2/C4,3/A2,3/B7

MSEL1

3/B7

MSEL0

3/B7

DATA

2/C4,3/A2

A[0:24]

2/D4,2/C3,3/A3

TDIA

3/B7

CE-

3/B7

INIT_DONE

2/C4

CONFIG-

2/C4,3/C7

STATUS-

2/C4,3/A2,3/C7

TX_EN_C-

4/D5

TX_EN_A-

4/D5

UART_IN

2/B5,4/C5

CS_UART-

2/D6,2/B4

CS_MTR-

2/B4,2/D6

R/W-

2/C4,2/C4,2/C6

RSTO-

2/B4

D[0:31]

2/D1,3/B3

D16

D17

D19

A[0:24]

2/D4,2/C3,3/D6

DCLK

2/C4,3/C7,3/A2

TCKA

3/B7

C62

0.01UF

10%

25V

C64

0.1UF

10%

25V

C57

0.01UF

10%

25V

C38

0.1UF

10%

25V

C31

0.01UF

10%

25V

C58

0.1UF

10%

25V

C29

0.01UF

10%

25V

C33

0.1UF

10%

25V

C61

0.01UF

10%

25V

C39

0.1UF

10%

25V

C37

0.01UF

10%

25V

C36

0.1UF

10%

25V

C34

0.01UF

10%

25V

C56

0.1UF

10%

25V

C40

0.01UF

10%

25V

C42

0.1UF

10%

25V

C32

0.01UF

10%

25V

C63

0.1UF

10%

25V

C30

0.01UF

10%

25V

C60

0.1UF

10%

25V

C59

0.01UF

10%

25V

C35

0.1UF

10%

25V

R50

1/16W

R23

1/16W

R49

1/16W

Summary of Contents for VL3000 Wash

Page 1: ......

Page 2: ...2 0 692 08 615 3 692 07 692 1 691 31 478 0 691 21 029 2 690 33 385 4 37 89 166 9 37 68 727 1 37 51 804 6 37 50 201 8 35 87 270 5 Germany Design Patents No M 98 01 745 4 M 96 04 515 9 M 96 04 514 0 M 94 07 689 8 M 94 02 951 2 M 499 03 583 6 M 498 11 203 9 G 93 12 884 3 Spain Patents No 2 090 191 2 084 289 2 020 960 0 548 328 Spain Utility Model Patent No 2 031 748 Spain Design Patents No 0 137 502 ...

Page 3: ...the name of the registered user or organization If available you should have your sales invoice to establish the date of sale as the beginning of the warranty period Once you obtain the RMA pack the unit in a secure shipping container or in its original packing box Fill out the RMA form included at the end of this manual and place in shipping container along with a copy of your invoice if availabl...

Page 4: ...erence to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense Declaration of Conformity We declare under our sole responsibility that this product complies with the relevant clauses of the following standards and harmonized documents Safety EN 60598 ...

Page 5: ...een designed for use with specific lamp types The Series 3000 luminaires require an Osram HMI 1200 W S metal halide lamp Installing another type of lamp may be hazardous 2 Luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Note distance requirement from combustible materials or illuminated objects for VARI LITE ...

Page 6: ...on which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged 4 Wear eye protection when relamping 5 Appropriate safety equipment gloves eye protection should be used when handling damaged lamps 6 If lamp ...

Page 7: ...typ Osram HMI 1200 W S metal halide lamp bevor Sie die jeweiligen Lampen ersetzen Die Installation eines anderen Lampentyps kann gefährlich sein 2 Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI LITE Schei...

Page 8: ...mpen erfolgt unter Hochdruck und bei hohen Temperaturen Sollte die Lampe zerbrechen besteht die Gefahr von Körperverletzung bzw von Feuer das von Lampenteilen ausgelöst werden kann 4 Tragen Sie beim Austausch der Lampen einen Augenschutz 5 Die geeignete Sicherheitsausrüstung Handschuhe Augenschutz sollte beim Umgang mit beschädigten Lampen verwendet werden 6 Wenn die Lampe mit bloßen Händen berühr...

Page 9: ...tilisés uniquement avec certaines type de lampes Vérifier le type de lampe Osram HMI 1200 W S metal halide lamp avant de remplacer les lampes L installation d un autre type de lampe peut poser un danger 2 Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont respectées Voir les explications détaillées dans ce guide 3 Vérifier la distance à respecter ent...

Page 10: ...lures sur la peau et une inflammation des yeux De plus les lampes à arc fonctionnent sous haute tension à de très hautes températures Si la lampe se casse les particules de la lampe cassée peuvent causer blessures et ou incendie en s éparpillant 4 Se protéger les yeux pour remplacer la lampe 5 Utiliser des appareils de protection appropriés gants protection des yeux pour manier des lampes endommag...

Page 11: ... usadas solamente con algunas lámparas Tome nota del tipo de lámpara Osram HMI 1200 W S metal halide lamp antes de reemplazarla Instalación de otro tipo de lámpara puede ser peligroso 2 Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las instrucciones de instalación Vea las instrucciones detalladas en este manual 3 Tome nota de los requerimientos de distancia...

Page 12: ...emaduras a la piel e inflamación a los ojos Además las lámparas de arco operan a alta presión y muy alta temperatura Si la lámpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasionado por las partículas de la lámpara rota que se caen 4 Use protección para los ojos cuando vuelve a colocar una lámpara nueva 5 Use un equipo de seguridad apropiado guantes protección para ...

Page 13: ...FOREWORD 02 9678 0010 D xi ...

Page 14: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL xii 02 9678 0010 D ...

Page 15: ...e Head and Yoke Components 7 Enclosure Components 8 Principles of Operation VL3000 Spot Luminaire 9 Functional Block Diagram 9 VL3000 Wash Luminaire 10 Functional Block Diagram 10 Chapter 2 Maintenance Testing Luminaire Self Tests 12 Calibration Sequence 12 Auto Recalibration 13 Sensor Testing 13 Troubleshooting Error Messages 15 Troubleshooting Guide 16 Maintenance Procedures Lamp Replacement 18 ...

Page 16: ...ire 44 VL3000 Wash Luminaire 46 Top Assembly Included Items Kit 48 VL3000 Spot Luminaire 49 VL3000 Wash Luminaire 52 Generic Luminaire Assembly 55 Head Assembly Head Structure Assembly 57 Head Cover Assembly 58 Backend Assembly 59 80mm Fan Assembly 61 UV Filter Bulkhead Assembly 62 Spot Gobo Assembly 63 Rotating Gobo Wheel Assembly 65 Rotating Effects Wheel Assembly 66 Long Shaft Motor Assembly 67...

Page 17: ...mbly 109 Condenser Lens Assembly 110 Aperture Bulkhead Assembly 111 Beam Spreader Light Baffle Assembly 112 Yoke Assembly Yoke Assembly 113 Tilt Motor Assembly 115 Relay Electrical Assembly 116 Head Yoke PCB Assemblies Color Sensor PCB 1 Mount Assembly 117 Color Sense PCB 2 Mount Assembly 118 Solid State Ignitor PCB 119 Gobo Interconnect PCB Cable Assembly 121 Wheel Position Sensor PCB Assembly 12...

Page 18: ...170 Front Head Fans Cable Assembly 171 Yoke Fan and Relay Cable Assembly 172 OT Switch to Interlok Cable Assembly 173 Ignitor to Lamp Socket Cable Assembly 174 Yoke to Head Ground Cable Assembly 175 Head Controller Cable Assembly 176 Yoke Fan Cable Assembly 178 AC Input Pigtail Cable Assembly 179 EMI Filter to Power Switch Cable Assembly 180 AC Input Splitter Cable Assembly 181 Data I O Link Cable...

Page 19: ...000 Controller PCB Sheet 5 of 10 209 VL3000 Controller PCB Sheet 6 of 10 210 VL3000 Controller PCB Sheet 7 of 10 211 VL3000 Controller PCB Sheet 8 of 10 212 VL3000 Controller PCB Sheet 9 of 10 213 VL3000 Controller PCB Sheet 10 of 10 214 Display PCB Sheet 1 of 1 215 Zoom Interconnect PCB Sheet 1 of 1 216 Zoom Sensor PCB Sheet 1 of 1 217 VL3000 Spot Luminaire Wiring Diagram Sheet 1 of 3 218 VL3000 ...

Page 20: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL xviii 02 9678 0010 D ...

Page 21: ... procedures may void the product warranty Refer to the Vari Lite Limited Warranty card included in the product shipping package for more information Additional Documentation For complete installation and operation instructions refer to the VL3000 Series Luminaire This manual is available in both printed and electronic PDF formats VL3000 Series Luminaire User s Manual 02 9678 0001 For more informat...

Page 22: ...and documentation please visit our website at www vari lite com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to VARI LITE equipment are issued from the Dallas Texas USA office They are documentation supplements that contain procedures for equipment upgrades retrofits and repairs not found in the existing manuals Operator technical bu...

Page 23: ...02 9678 0010 D 3 CHAPTER 1 Description This chapter contains descriptions of luminaire features and components Features Components Principles of Operation ...

Page 24: ...X512 protocol Fan cooled UV IR glass 1200W lamp source Specific Features VL3000 Spot Luminaire 6 1 zoom optics system with 10 to 60 range Variable beam focus to morph between gobo wheels Two six position gobo wheels with five rotatable indexable gobo positions and one open position Five position gobo wheel with four rotatable indexable positions and one open position VL3000 Wash Luminaire Zoomable...

Page 25: ... to lamp for replacement and provides controls for internal status information beam adjustment see detail below Upper Enclosure Assembly Houses power supply ballast and display board Truss Hook Bracket Attaches to enclosure base to allow truss hook installation CAUTION RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION DO NOT OPERATE WITHOUT COMPLETE LAMP ENCLOSURE IN PLACE OR WHEN LENS IS DAMAGE...

Page 26: ...er Yoke Arm Houses lamp and reflector Provides knobs for lamp Backend Assembly adjustment Main Controller Board MCB Luminaire control circuit board Contains three rotating gobo wheels and beam Gobo Assembly size iris mechanism Contains lamp power cut off switch so that it Fan Assembly cannot be disengaged Contains fixed color wheel dimmer mechanism strobe Color Assembly mechanism CYM color mixer E...

Page 27: ...configuration Beam Spreader Assembly Head Cover Yoke Arm Cover Yoke Arm Houses lamp and reflector Provides knobs for lamp Backend Assembly adjustment Main Controller Board MCB Luminaire control circuit board Enclosure Assembly see next page attached by tether Head Cover attached by tether Cover Used in wash version only Aperture Assembly Contains fixed color wheel dimmer mechanism strobe Color Ass...

Page 28: ...shown for clarity Enclosure Top Covers 150W 24V 6 3A Input Panel Assembly 1200W Arc Ballast Module Enclosure Bottom Ventilation Cover Power Supply Fan Assembly containing DMX Input PCB and Menu Display Wire Connection Green Yellow AC Ground Blue AC Neutral Brown AC Line International Harmonized Standard AC Input Cable Requires standard AC power distribution from 200 264 VAC 50 60 Hz 7 to 12 A depe...

Page 29: ...PRINCIPLES OF OPERATION VL3000 SPOT LUMINAIRE 02 9678 0010 D 9 1 Principles of Operation VL3000 Spot Luminaire Functional Block Diagram ...

Page 30: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 10 02 9678 0010 D VL3000 Wash Luminaire Functional Block Diagram ...

Page 31: ...02 9678 0010 D 11 CHAPTER 2 Maintenance This chapter contains test service and standard maintenance procedures Testing Troubleshooting Maintenance Procedures ...

Page 32: ...nstructions regarding the luminaire s self test function refer to the VL3000 User s Manual 02 9678 0001 Calibration Sequence The following is an outline of the luminaire s standard calibration sequence Phase 1 Strobe Phase 2 Tilt Gobo1 Gobo2 Gobo3 Phase 3 Gobo1 Index Gobo2 Index Gobo3 Index Color Wheel Dimmer Phase 4 Edge Beam Spreader wash only CTO Blue Amber Magenta Phase 5 Pan Zoom Beam ...

Page 33: ...g Most mechanisms within the VL3000 luminaire are equipped with either optical or magnetic sensors The VL3000 master control board MCB has labeled test points for reading DC voltages at each sensor Testing is best performed with a digital voltmeter for sensor readings or an Oscilloscope for pan tilt encoder readings The values can be used to determine whether a circuit is opening correctly or for ...

Page 34: ...e sensor The mechanism calibrates to the edge and its tab covers 50 of travel Pan and tilt encoders are best read with a scope to read the encoder ticks Notes regarding lamp control The douse command applies 5v to the out line When the start command is given this drops to 0v This can be measured at the MCB at the ballast connection The Out pin of the 5 pin connector should read 0v when the lamp is...

Page 35: ...ter Display will now scroll through any error messages or display OK if no errors Table 2 1 Error Messages Display Message OK No Errors Found Pan No Sens Pan sensor not found Pan Encoder Fail Pan encoder failure Tilt No Sens Tilt sensor not found Tilt Encoder Fail Tilt encoder failure Index1 No Sens Gobo 1 Index sensor not found Gobo1 No Sens Rotating Gobo 1 sensor not found Index2 No Sens Gobo 2 ...

Page 36: ...startup option in Lamp config menu n a Profile Not Matched Luminaire behaves oddly Profile not set correctly check Setup menu for correct type spot or wash No Sens Mechanism failed to find sensor reported for Blue Amber Magenta Col Wheel CTO Gobo1 Index1 Gobo2 Index2 Gobo3 Index3 Zoom and Edge No control continuous recalibration and or mechanism at wrong position Motor power not connected connect ...

Page 37: ... large pulley ensure that flag passes through the sensor at a depth sufficient to engage the sensor beam Tilt belt disconnected extremely loose or not installed properly properly install belt between tilt motor and large pulley n a Color Dimmer or Strobe Failure Color dimmer or strobe mechanisms will not move MCB connector disconnected check MCB connector at J11 Check Interconnect board n a Zoom E...

Page 38: ...from luminaire Step 2 At rear of luminaire head loosen four 1 4 turn screws and slide lamp box back it is hinged Step 3 One side at a time press lamp lock lever forward and remove each lamp connector to remove existing lamp Step 4 Position new lamp with dimple side down One side at a time press lamp lock lever forward and insert lamp connector Ensure lamp is seated fully in place Step 5 Close lamp...

Page 39: ... To align lamp Step 1 At Menu Display select Lamp from Config menu If using console set intensity to 100 open beam size iris and focus for hard edge Step 2 Position beam on a white wall at a distance of 10 to 20 feet Step 3 At backcap using X Y and Z adjustment screws adjust beam as required Figure 2 2 Lamp Alignment CAUTION RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION DO NOT OPERATE WITHOU...

Page 40: ...sed during operation the relay will automatically disengage and the lamp will douse Once the duct is closed lamp power will be restored The fan duct assembly is located on the bottom half of the luminaire head as shown below Figure 2 3 Fan Duct Assembly View Top Head Cover Bottom Head Cover 1 4 Turn Screw Hinged Duct Head covers are attached by tethers Bottom of Head View Disengages lamp power whe...

Page 41: ... 2 4 Step 3 If accessing Wheels 1 and 3 also raise hinged fan duct assembly Fan duct has a lamp cutoff switch which will disengage power to lamp Step 4 Rotate gobo wheel until required gobo position is accessible CAUTION Do not push on gobo glass Press on gobo carrier only CAUTION Do not touch gobos with bare fingers Wear cotton gloves or other covering while replacing Clean with glass cleaner and...

Page 42: ...e 2 4 Gobo Replacement Press from this side Front of luminaire Gobo Wheel Gobo Assembly Carrier Top Head Cover Bottom Head Cover 1 4 Turn Screw Gobo Wheel see detail CAUTION Do not touch glass with bare fingers Press on gobo carrier only Head covers are attached by tethers ...

Page 43: ...gloves or other covering while replacing Clean with glass cleaner and soft cloth if required Step 3 Rotate color wheel until required filter position is accessible Step 4 Press spring lock back until color filter is free and remove filter Step 5 Install new filter orientation does not matter ensuring that it is securely in position Step 6 Replace head cover Figure 2 5 Color Filter Replacement Top ...

Page 44: ...naire AC input cable from power source Step 2 At enclosure remove top and bottom covers Step 3 At ballast side of enclosure remove front cover and inner bracket Step 4 Remove and replace ballast assembly Figure 2 6 Ballast Assembly Replacement Symptom s Error Code if applicable Lamp Won t Strike n a Top Cover Bottom Cover 1 2 Ballast Assembly Head not shown for clarity NOTE ...

Page 45: ...air Procedure Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove top head cover Step 3 Disconnect wiring Step 4 Remove fan or entire gobo assembly Step 5 Remove and replace beam spreader Figure 2 7 Beam Spreader Replacement Symptom s Error Code if applicable No Beam Control n a Top Head Cover Beam Spreader Fan ...

Page 46: ...edure Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove top head cover Step 3 Disconnect wiring Step 4 Remove and replace color dimmer strobe assembly Figure 2 8 Color Dimmer Strobe Assembly Replacement Symptom s Error Code if applicable No Color Control Colors Sticking n a Color Dimmer Strobe Assembly Top Head Cover Clamp ...

Page 47: ...onnect luminaire AC input cable from power source Step 2 Remove board side yoke leg cover Step 3 At controller board disconnect wiring Step 4 Remove and replace controller board Figure 2 9 Controller Board Replacement Symptom s Error Code if applicable No DMX Control n a No Motor Control n a No Power to Luminaire n a Sensor Failures n a Controller Board Yoke Leg Cover ...

Page 48: ...g Repair Procedure Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove tilt side yoke leg cover Step 3 Disconnect four lamp wires Step 4 Remove and replace ignitor board Figure 2 10 Ignitor Board Replacement Symptom s Error Code if applicable Lamp Won t Strike n a Ignitor Board Head not shown for clarity NOTE ...

Page 49: ...e from power source Step 2 Carefully lay luminaire on its side Step 3 At enclosure assembly remove bottom cover Step 4 Remove pan encoder board Step 5 Remove and replace pan motor assembly Figure 2 11 Pan Motor Assembly Replacement Symptom s Error Code if applicable No Pan Movement Belt or Motor Damage n a Bottom Cover 1 Head not shown for clarity NOTE Encoder Pan Motor Assembly 2 Enclosure Bottom...

Page 50: ...e AC input cable from power source Step 2 Carefully lay luminaire on its side Step 3 At enclosure assembly remove bottom cover Step 4 Remove and replace pan encoder board Figure 2 12 Pan Encoder Replacement Symptom s Error Code if applicable Pan Encoder Failure Pan Encoder Fail Bottom Cover 1 Head not shown for clarity NOTE Encoder Pan Motor Assembly 2 Enclosure Bottom View ...

Page 51: ...t luminaire AC input cable from power source Step 3 Carefully lay luminaire on its side Step 4 At enclosure assembly remove bottom cover Step 5 Remove and replace pan sensor Figure 2 13 Pan EOT Sensor Replacement Symptom s Error Code if applicable Pan Sensor Failure Pan Sensor Fail Bottom Cover 1 Head not shown for clarity NOTE Sensor Pan Motor Assembly 2 Enclosure Bottom View ...

Page 52: ...ect luminaire AC input cable from power source Step 2 At enclosure remove top cover at power supply side Step 3 At power supply remove disconnect wiring Step 4 Remove and replace power supply Figure 2 14 Power Supply LVS Replacement Symptom s Error Code if applicable 24 Volts Not Present n a Top Cover Bottom Cover 1 2 Head not shown for clarity NOTE Power Supply LVS ...

Page 53: ...er Step 3 Ensure that optic assembly is all the way forward Grip assembly by motor bracket and carefully pull forward along guide rods Step 4 Disconnect wiring and remove two cable ties securing color harness to fan Step 5 Remove and replace gobo assembly Figure 2 15 Gobo Assembly Replacement Symptom s Error Code if applicable No Gobo Control Gobos Sticking n a Gobo Assembly Optic Assembly Must be...

Page 54: ...w remove nut Step 6 Remove and replace spot optic assembly Note To prevent binding thread edge screw all the way into linear actuator motor before re installing Secure right side optic assembly clamps first when re installing Figure 2 16 Spot Optic Assembly Replacement Symptom s Error Code if applicable No Zoom Control n a Spot Optic Assembly Top Head Cover Fan Guide Rod Linear Actuator Motor see ...

Page 55: ...ect luminaire AC input cable from power source Step 2 Remove tilt side yoke leg cover Step 3 Remove sensor bracket Step 4 Remove and replace tilt motor assembly Figure 2 17 Tilt Motor Assembly Replacement Symptom s Error Code if applicable No Tilt Movement Belt or Motor Damage n a Tilt Motor Head not shown for clarity NOTE Assembly Spring Sensor Bracket ...

Page 56: ...om power source Step 2 Remove tilt side yoke leg cover Step 3 Remove sensor bracket Step 4 Remove tilt motor assembly from yoke leg Step 5 Remove and replace encoder Figure 2 18 Tilt Encoder Replacement Symptom s Error Code if applicable Tilt Encoder Failure Tilt Encoder Fail Tilt Motor Assembly Spring Head not shown for clarity NOTE Tilt Encoder Tilt Motor Assembly Detail Sensor Bracket 1 2 ...

Page 57: ...Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove tilt side yoke leg cover Step 3 Remove sensor bracket Step 4 Remove and replace tilt sensor Figure 2 19 Tilt EOT Sensor Replacement Symptom s Error Code if applicable Tilt Sensor Failure Tilt No Sens Tilt Motor Head not shown for clarity NOTE Assembly Spring Sensor Sensor Bracket ...

Page 58: ... mark with notch in wheel Loosen index belt just enough to slip teeth and rotate index pulley to center slot in optical sensor Reset tension on belt and verify that pulley slot is still centered in sensor and sensor is centered between two guide marks on pulley flange Step 4 To time Gobo Wheel 2 first align outside planet gear timing mark with mark in sun gear Notch in wheel should be centered bet...

Page 59: ...at pulley slot is still centered in sensor and sensor is centered between two guide marks on pulley flange First align outside planet gear timing mark with mark in sun gear Notch in wheel should be centered between opposite planet gear teeth Loosen index belt just enough to slip teeth and rotate index pulley to center slot in optical sensor Reset tension on belt and verify that pulley slot is stil...

Page 60: ...et gear as follows Step 3 Rotate center gear clockwise until timing mark is directly facing Position 6 Step 4 Lift edge of center gear slightly so that it will not turn while at same time rotating Position 6 gear until timing mark is directly across from center gear timing mark Lower center gear into place and verify alignment Step 5 Set remaining planet gears by following same procedure When all ...

Page 61: ...gnment Mark 1 Start with center gear timing mark facing Position 1 open 2 Rotate center gear clockwise until timing mark is directly across from Position 6 Rotate Position 6 gear until timing marks align Align both marks 6 5 3 Align remaining gobo gears using the same method 4 Verify alignment of all marks and adjust as necessary ...

Page 62: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 42 02 9678 0010 D Notes ...

Page 63: ...ER 3 Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL3000 assemblies Drawing Trees Top Assembly Head Assembly Yoke Assembly Head Yoke PCB Assemblies Enclosure Assembly Cable Assemblies ...

Page 64: ...8 0765 Rev B Relay Electrical Assembly 23 9650 3327 Rev 0 Solid State Ignitor PCB 24 9661 1126 Rev B Yoke Fan and Relay Cable Assembly 25 9678 0681 Rev B Yoke Fan Cable Assembly 25 9678 0758 Rev 0 Fixed Color Wheel Assembly 21 9678 0334 Rev D Dimmer Wheel Assembly 22 9678 0435 Rev B Strobe Assembly 22 9678 0403 Rev D Cyan Wheel Assembly 22 9678 0472 Rev A Yellow Wheel Assembly 22 9678 0474 Rev 0 M...

Page 65: ...0825 Rev 0 Pan Pulley Assembly 21 9678 0807 Rev C Pan Motor Assembly 21 9678 0864 Rev A Pan Tube Assembly 21 9678 0880 Rev B Panel Assembly 21 9678 0805 Rev C 1200W Arc Ballast Module Assembly 23 9678 1269 Rev A 1200W Ballast PCB Assembly 24 9661 1110 Rev H 1200W Ballast Rider PCB Assembly 24 9661 1111 Rev G Upper Enclosure Fan Assembly 23 9678 0686 Rev 0 EMI Filter to Power Switch Cable Assembly ...

Page 66: ...embly 21 9678 0765 Rev B Relay Electrical Assembly 23 9650 3327 Rev 0 Solid State Ignitor PCB 24 9661 1126 Rev B Yoke Fan and Relay Cable Assembly 25 9678 0681 Rev B Yoke Fan Cable Assembly 25 9678 0758 Rev 0 Fixed Color Wheel Assembly 21 9678 0334 Rev D Dimmer Wheel Assembly 22 9678 0435 Rev B Strobe Assembly 22 9678 0403 Rev D Cyan Wheel Assembly 22 9678 0472 Rev A Yellow Wheel Assembly 22 9678 ...

Page 67: ...ev H 1200W Ballast Rider PCB Assembly 24 9661 1111 Rev G Upper Enclosure Fan Assembly 23 9678 0686 Rev 0 EMI Filter to Power Switch Cable Assembly 25 9678 0811 Rev A AC Input Splitter Cable Assembly 25 9678 0812 Rev D Data I O Link Cable Assembly 25 9678 0813 Rev 0 Display Cable Assembly 25 9678 0815 Rev 0 Ballast to Controller Cable Assembly 25 9678 0816 Rev 0 DC Output Cable Assembly 25 9678 082...

Page 68: ...sible No Item Qty UM Description 1 02 8001 0001 1 EA SHEET VARI LITE CUSTOMER SERVICE 2 02 8052 0001 1 EA CARD LIMITED WARRANTY 3 02 8406 0001 1 EA TAG LAMP NOTICE added 09 03 03 4 02 8700 0001 1 EA CARD PRODUCT REGISTRATION 5 04 4037 0001 5 EA LABEL 2 5 X 5 BARCODE not shown 6 08 3000 0001 1 EA CD ROM VL3000 PRODUCT DOCUMENTATION changed 12 29 03 7 02 9678 0002 1 EA UNPACK QUICK START SHEET VL300...

Page 69: ...1 EA ASSY SPOT GOBO 8 21 9678 0640 01 1 EA ASSY SPOT REFLECTOR 9 21 9678 0660 01 1 EA ASSY GOBO COLOR FAN 10 21 9678 0678 01 1 EA ASSY TRANSFER FAN changed 11 11 03 11 21 9678 0611 2 EA ASSY HEAD COVER 12 22 9678 0103 1 EA ASSY SPOT OPTIC 13 22 9678 0402 1 EA ASSY CLR DIM STROB 14 22 9678 0149 4 EA ASSY ROD CLAMP 15 22 9678 0693 2 EA ASSY GOBO CLAMP 16 22 9678 0694 2 EA ASSY COLOR CLAMP 17 22 9678...

Page 70: ...N 28 55 6506 0024 2 EA SPACER 3 16 RND 1875 LG 141 29 55 6528 0001 2 EA WASHER 6 FLAT ZINC 30 55 6573 0001 2 EA HARDENED SHAFT 10MM DIA X 200 31 55 6616 0001 4 EA STANDOFF 3 8 HEX 6 32THRD 32 55 2150 0002 2 EA STANDOFF 1 4 HEX 6 32 1 188 LG MF STL changed 5 27 03 33 55 6677 0033 4 EA WASHER 201 OD 125 ID 032 THK FLAT SS 34 53 6558 0007 4 EA SCREW 6 32 X 1 4 LG PPZ SEMS EXT ZINC PLT added 7 07 03 5...

Page 71: ...010 D 51 3 VL3000 Spot Luminaire continued Figure 3 6 VL3000 Spot Luminaire 1 30 x2 2 6 7 11 8 9 10 12 14 x4 13 15 x2 16 x2 17 18 22 x2 21 x8 22 x2 25 x2 23 x2 28 x2 29 x2 32 x2 2 11 3 4 5 x10 19 x4 20 x4 24 x4 26 x4 27 x2 31 x4 33 x4 34 x2 34 x2 ...

Page 72: ...N changed 11 11 03 9 21 9678 0910 1 EA ASSY BEAM SPREADER 10 21 9678 0991 2 EA ASSY LIGHT BAFFLE BEAM SPREAD 11 21 9678 0950 1 EA ASSY APERATURE BULKHEAD 12 22 9678 0149 2 EA ASSY ROD CLAMP 13 22 9678 0402 1 EA ASSY CLR DIM STROB 14 22 9678 0693 2 EA ASSY GOBO CLAMP 15 22 9678 0694 2 EA ASSY COLOR CLAMP 16 24 9678 0730 1 EA PCB ASSY VL3000 CONTROLLER 25 9678 0675 1 EA CABLE ASSY RELAY TO GOBO FAN ...

Page 73: ...5 LG 141 26 55 6528 0001 2 EA WASHER 6 FLAT ZINC 27 55 2150 0002 2 EA STANDOFF 1 4 HEX 6 32 1 188 LG MF STL changed 5 27 03 28 55 6677 0033 4 EA WASHER 201 OD 125 ID 032 THK FLAT SS 29 53 6558 0007 2 EA SCREW 6 32 X 1 4 LG PPZ SEMS EXT ZINC PLT added 7 07 03 55 6699 0003 83 FT SLEEVING 1 2 NOM DIA POLY not shown 55 6699 0004 1 16 FT SLEEVING 3 4 NOM DIA POLY not shown No Item Qty UM Description ...

Page 74: ...VICE MANUAL 54 02 9678 0010 D VL3000 Wash Luminaire continued Figure 3 7 VL3000 Wash Luminaire 1 3 2 4 5 6 7 8 9 11 10 x2 12 x2 13 14 x2 15 x2 16 18 x2 17 x8 19 x4 20 x4 21 x2 22 x8 19 x2 24 25 x2 26 x2 27 x2 3 5 18 x2 18 x2 29 x2 23 28 x4 ...

Page 75: ...68 0075 1 EA SPRING EXTSN 375 OD 1 00 LG 041 WIRE DIA 5 21 9678 0800 1 EA ASSY UPPER ENCLOSURE 6 53 2019 0004 4 EA NUT 3 8 16 X 7 32 THK HEX JAM GRD5 ZINC PLT 7 53 6505 0020 5 EA BOLT 1 4 28X 3 4 HX HD GRD 8 ZINC PLT FULL THRD 8 53 6505 0026 4 EA BOLT 3 8 16 X 500 LG H X HD GRADE 5 BLK 9 16 HEX HEAD X 23 TALL 9 53 6539 0001 4 EA WASHER 3 8 SPLIT LOCK 10 53 6542 0001 1 EA SCREW 6 32 X 5 16 PFB 11 5...

Page 76: ...IRE SERVICE MANUAL 56 02 9678 0010 D Generic Luminaire Assembly continued Figure 3 8 Generic Luminaire Assembly 1 2 3 4 5 6 x4 7 x5 8 x4 9 x4 10 11 x4 12 x3 13 x2 15 16 x5 3a 3b 3c x3 4a 4b 4c 4d 14 x2 Detail A 17 x2 18 x2 Detail A ...

Page 77: ...o Item Qty UM Description 1 10 9678 0620 1 EA FRONT CASTING changed 7 02 03 2 12 9678 0623 1 EA RIGHT SIDE RAIL MACHINED 3 12 9678 0625 1 EA LEFT SIDE RAIL MACHINED 4 21 9678 0615 1 EA ASSY BACKEND 5 53 6515 0001 6 EA SCREW 10 32 X 3 4 SCB CAP 6 53 6515 1000 1 EA SCREW 10 32 X 1 SOCKET CAP BLACK 7 53 6615 1125 3 EA SCREW 10 32 X 1 25 SOCKET CAP BLACK 1 2 3 5 x6 4 6 7 x3 ...

Page 78: ...RING BLACK OXIDE 3 10 9678 0674 1 EA BRACKET COVER TETHER 4 10 9678 0696 1 EA FOAM FRAME HEAD COVER added 10 011 03 5 12 9678 0610 1 EA HEAD COVER PAINTED changed 9 10 03 6 53 6558 0003 5 EA SCREW 6 32 X 3 8 LG PPZ PLASTIC THD ROLL 7 55 2233 0003 4 EA RETAINER PUSH ON TYPE 8 55 2233 0775 4 EA STUD 1 4 TURN OPR 775L STEEL changed 5 21 03 9 55 6528 0001 4 EA WASHER 6 FLAT ZINC changed 10 01 03 1 5 4...

Page 79: ... GOBO INTERLOK not shown 25 9678 0015 1 EA CABLE ASSY OT SWITCH TO GND not shown 25 9678 0682 1 EA CABLE ASSY OT SWITCH TO BACKCAP not shown 12 53 2004 0002 6 EA NUT 8 32 KEPS ZINC PLATE 13 53 6519 0001 2 EA SCREW 4 40 X 5 8 PPZ 14 53 6545 0009 4 EA SCREW 8 32 X 1 375 LG PFZ 15 53 6523 0001 1 EA SCREW 6 32 X 3 8 SCB changed 7 18 03 16 53 6558 0007 6 EA SCREW 6 32 X 1 4 PPZ SEMS 17 53 6559 0001 4 E...

Page 80: ... 74 1100 0001 1 EA SWITCH THERMAL 15 AMP 255 DEG 29 53 6613 0004 3 EA SCREW 6 32 X 1 2 SCZ added 7 18 03 No Item Qty UM Description 1 2 3 x2 4 5 6 7 8 9 x2 11 10 12 x2 13 x2 16 x4 14 x4 15 17 x4 18 x4 29 x3 20 x2 23 x4 22 x2 24 x2 24 x4 25 26 27 28 12 x2 12 x2 16 x2 18 x2 21 x2 24 x4 24 x3 26 x2 19 ...

Page 81: ...ev A Refer to Figure 3 4 Figure 3 4 80mm Fan Assembly No Item Qty UM Description 1 40 7145 0001 1 EA FAN TUBEAXIAL 80 X 80 X 38MM 230V 2 53 2200 0006 4 EA NUT 6 32 KEPS SS 3 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 4 55 7016 0001 1 EA FAN GUARD 80MM NICKEL PLATED STEEL WIRE 1 2 x4 3 x4 4 ...

Page 82: ... Assembly No Item Qty UM Description 1 10 9678 0634 1 EA UV FILTER BULKHEAD 2 10 9678 0648 2 EA CLIP UV GLASS 3 41 9678 0608 1 EA UV IR FILTER 3 00 X 3 00 added 01 08 04 4 53 6530 0002 4 EA RIVET 1 8 OD POP 063 125 GRIP ALUM 1 2 3 4 x4 Install glass with marks indicating IR coating side of filter facing up and located outside of circular cutout in bulkhead Item 1 ...

Page 83: ...A SUB ASSY IRIS 14 24 9663 1231 4 EA PCB ASSY INDEX SENSOR 15 24 9678 0240 3 EA PCB ASSY WHEEL POSITION SENSOR 25 9678 0209 1 EA PCB CABLE ASSY GOBO INTERCONNECT Not Shown 16 44 9663 1202 2 EA MOTOR 17 2 42 SHAFT 11 8MH 17 44 9663 1766 2 EA MOTOR 17 1 24 SHAFT 11 8MH 5 18 53 5558 0125 12 EA SCREW 8 32 X 125 SET SS 19 53 6520 0375 8 EA SCREW 4 40 X 3 8 PPZ SEMS 20 53 6558 0009 8 EA SCREW 6 32 X 3 8...

Page 84: ... added 4 29 03 34 10 9678 0457 2 2 EA SPACER RND 3 8 OD 257 ID 190 LG AL added 4 29 03 35 55 6520 0001 2 EA WASHER WAVE SPRING 265 ID 367 OD 006 THK added 4 29 03 36 10 9678 0457 04 1 EA SPACER RND 3 8 OD 257 ID 031 LG AL added 6 09 03 No Item Qty UM Description 1 2 3 x4 4 x3 5 x3 6 x2 7 8 x3 9 10 x2 11 12 13 14 x3 15 x3 16 17 18 x6 19 x2 20 x8 21 x8 22 x4 23 x3 24 x3 25 x4 26 x4 27 x4 28 x6 29 30...

Page 85: ...A PLATE ROTATING GOBO WHEEL 4 10 9678 0224 5 EA RETAINING RING PLANET 5 22 9678 0230 5 EA ASSY PLANET GEAR 6 22 9678 0233 1 EA SUN GEAR MOLDED ELASTOMERIC INTEGRAL BEARING 7 22 9678 0234 1 EA ASSY PULLEY GOBO WHEEL HUB 7a 10 9678 0227 1 EA PULLEY HUB GOBO WHEEL 7b 54 1259 0004 2 EA BEARING RAD FLANGED 25 ID 625 OD 0005 changed 6 26 03 8 53 6650 0001 3 EA SCREW 2 56 X 5 16 9 55 2256 0001 1 EA MAGNE...

Page 86: ...ROTATING EFFECTS WHEEL 4 10 9678 0224 4 EA RETAINING RING PLANET 5 22 9678 0230 4 EA ASSY PLANET GEAR 6 22 9678 0233 1 EA SUN GEAR MOLDED ELASTOMERIC INTEGRAL BEARING 7 22 9678 0234 1 EA ASSY PULLEY GOBO WHEEL HUB 7a 10 9678 0227 1 EA PULLEY HUB GOBO WHEEL 7b 54 1259 0001 2 EA BEARING RAD FLANGED 25 ID 625 OD 8 53 6650 0001 3 EA SCREW 2 56 X 5 16 9 55 2256 0001 1 EA MAGNET 2 17 SMCO 2MM X 2MM X 3M...

Page 87: ...Motor Assembly 21 9678 0243 Rev 0 Refer to Figure 3 9 Figure 3 9 Long Shaft Motor Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 9678 0249 1 EA MOTOR STEPPER 42MM X 34MM 60MM SHAFT 3 53 6513 0002 4 EA SCREW 3MM X 5MM LG PFZ METRIC 1 2 3 x4 ...

Page 88: ...0 LG FULL THREAD STAINLESS STEEL 6b 54 1217 0005 2 EA KWIK LINK 2 56 SPRING STEEL 7 22 9678 0275 1 EA IRIS 49MM OD 8 44 9678 0278 1 EA MOTOR 17 94 SHAFT 11 8MH 5 5OHM 9 53 5558 0125 2 EA SCREW 8 32 X 125 SET SS 10 53 6513 0042 3 EA SCREW M2 X 4 X 4MM LG PFB METRIC 11 10 9678 0280 1 EA ADJUSTABLE IRIS STOP changed 9 17 03 12 53 6530 0013 2 EA RIVET 1 8 OD POP 328 AL CSK HD STL MNDRL 13 53 6558 0001...

Page 89: ...HEAD ASSEMBLY IRIS ASSEMBLY 02 9678 0010 D 69 3 Iris Assembly continued Figure 3 10 Iris Assembly 1 2 3 4 5 6 7 8 9 x2 10 x3 11 12 x2 13 x2 14 x3 15 x4 16 6a 6b 6b ...

Page 90: ... 1 EA REFLECTOR PRIMARY SMOOTH Wash Only 12 9678 1151 1 EA REFLECTOR PRI 40 LUNE DUAL CURVATURE Spot Only 25 9661 1522 1 EA CABLE ASSY HEAD TO BACKCAP GROUND Not Shown 25 9678 0688 1 EA CABLE ASSY IGNITOR TO LAMP SOCKET Not Shown 9 53 2030 0001 3 EA NUT ACORN 10 32THD 3 8 WIDE 10 53 5508 0375 2 EA SCREW 8 32 X 3 8 PPSS 11 53 6525 0002 4 EA SCREW 6 32 X 5 16 PFZ 12 53 6530 0013 8 EA RIVET 1 8 OD 06...

Page 91: ... ASSEMBLY REFLECTOR ASSEMBLY 02 9678 0010 D 71 3 Reflector Assembly continued Figure 3 11 Reflector Assembly 1 2 3 4 5 x3 6 7 x4 8 9 x3 10 x2 11 x4 12 x8 13 x4 14 x4 15 x3 16 x3 17 Wash Version Spot Version ...

Page 92: ...A ASSY FAN TRAY 3 22 9678 0665 1 EA DUCT ASSY 4 23 9678 0684 2 EA FAN ASSY HEAD FRONT 2 FOR SPOT 1 FOR WASH 5 53 5506 1375 6 EA SCREW 6 32 X 1 3 8 LG PPB 6 53 6519 0001 2 EA SCREW 4 40 X 5 8 PPZ 7 53 6530 0006 2 EA RIVET 1 8 OD POP 188 250GL 8 55 6538 0002 2 EA WASHER 6 NYLON NATURAL 9 55 6818 0002 1 EA STANDOFF 45 DEG NYLON 6 6 KUR 10 74 1099 0001 1 EA SWITCH MINIATURE 5AMP 150DEG 1 2 3 4 Spot an...

Page 93: ...n Assembly 23 9678 0684 Rev 0 Refer to Figure 3 13 Figure 3 13 Head Front Fan Assembly No Item Qty UM Description 1 40 7125 0001 1 EA FAN 24V FAL6F24LH 2 52 6523 0002 1 EA CONN HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 3 52 8347 0001 2 EA CONTACT 24 30AWG MALE CRIMP 1 2 3 x2 ...

Page 94: ... Qty UM Description 1 10 9678 0679 1 EA TRANSFER FAN TRAY 2 40 7125 0002 1 EA FAN 24V FAL6F24LL 3 53 5506 1375 3 EA SCREW 6 32 X 1 3 8 LG PPB 4 55 6543 0001 2 12 FT GROMMET STRIP SERRATED POLYETHYLENE 5 55 6769 0004 3 EA TWIST LOK 0 55 ID NOM WHT 85 C MAX FLAME RET added 11 11 03 Spot Only 55 6769 0004 2 EA TWIST LOK 0 55 ID NOM WHT 85 C MAX FLAME RET added 11 11 03 Wash Only 1 2 3 x3 4 5 x3 Spot ...

Page 95: ...A LENS MOUNT MACHINE G3 12 12 9678 0179 01 1 EA LENS MOUNT MACHINE G1 13 12 9678 0179 02 1 EA LENS MOUNT MACHINE G2 14 21 9678 0110 1 EA ASSY ZOOM BOX 15 21 9678 0113 1 EA ASSY RAIL CARRIAGE 16 22 9678 1181 1 EA LENS ASSY GROUP 1 17 22 9678 0182 1 EA LENS ASSY GROUP 2 18 22 9678 0183 1 EA LENS ASSY GROUP 3 19 22 9678 0199 1 EA ASSY LENS MOUNT G4 20 22 9678 1103 1 EA ASSY EDGE BEARING RIGHT 21 22 9...

Page 96: ... 6596 0002 4 EA SCREW 4 40 X 5 16 LG PPZ SEMS changed 3 03 04 36 53 6609 0001 6 EA SCREW 6 32 X 3 8 PFZ 37 53 6613 0008 4 EA SCREW 6 32 X 1 2 LG PPZ SEMS added 3 03 04 38 53 6614 0003 2 EA SCREW 6 32 X 5 8 PFZ NOT SHOWN 39 53 6617 0003 1 EA SCREW 6 32 X 1 PPB SEMS changed 3 03 04 40 53 6682 0025 2 EA SCREW 8 32 X 5 8 LNG PPZ SEMS changed 11 19 03 41 54 1261 0001 6 EA BUSHING LOW DAMP THTMOPLS 189 ...

Page 97: ...T OPTIC ASSEMBLY 02 9678 0010 D 77 3 Spot Optic Assembly continued Figure 3 15 Spot Optic Assembly View 1 23 33 x2 24 36 x4 21 33 x2 36 x4 20 26 35 33 x3 48 34 40 x2 41 x6 49 Detail F F Detail E E F E E F 25 50 9 33 x2 ...

Page 98: ...2 44 37 4 Interconnect PCB and Zoom Motor removed for clarity Detail A A Detail B B Detail C C 28 47 46 7 39 48 46 2 46 42 45 43 45 1 6 10 19 18 11 3 13 5 35 33 x2 33 x2 33 x3 15 32 x6 27 3 50 51 3 Optical Sensor G3 G2 G1 G3 G2 G1 G H G H Detail G3 G3 Detail G2 G2 Detail G1 G1 A A B B C C 37 x3 48 x3 50 x3 12 16 14 17 31 x5 22 9 30 x2 ...

Page 99: ...ox Assembly 21 9678 0110 Rev D Refer to Figure 3 17 Figure 3 17 Zoom Box Assembly No Item Qty UM Description 1 10 9678 0124 1 EA ZOOM BOX 2 10 9678 0125 1 EA BRACE FOCUS 3 10 9678 0126 1 EA BRACE REAR 4 53 6530 0006 12 EA RIVET 1 8 OD POP 188 250GL 1 2 3 4 x12 ...

Page 100: ...ure 3 18 Group 1 Lens Assembly No Item Qty UM Description 1 10 9678 0187 1 EA LENS CAP GROUP 1 2 10 9678 0175 1 EA SPACER RIBBED L1 L2 G1 3 10 9678 1128 1 EA SPACER LENS 3 4 G1 changed 6 26 03 4 10 9678 0185 1 EA LENS BARREL GROUP 1 5 42 9678 0131 1 EA LENS 1 6 42 9678 0132 1 EA LENS 2 7 42 9678 0133 1 EA LENS 3 8 42 9678 0134 1 EA LENS 4 1 2 3 4 5 6 7 8 ...

Page 101: ...o Figure 3 19 Figure 3 19 Group 2 Lens Assembly No Item Qty UM Description 1 10 9678 1127 1 EA LENS RETAINER GROUP 2 changed 6 12 03 2 10 9678 0177 1 EA LENS SPACER L6 L7 G2 3 10 9678 0189 1 EA LENS BARREL GROUP 2 4 42 9678 0135 1 EA LENS 5 5 42 9678 0136 1 EA LENS 6 6 42 9678 0137 1 EA LENS 7 1 2 3 4 5 6 ...

Page 102: ... Rev 0 Refer to Figure 3 20 Figure 3 20 Group 3 Lens Assembly No Item Qty UM Description 1 10 9678 0193 1 EA LENS RETAINER GROUP 3 2 10 9678 0192 1 EA SPACER LENS 8 9 G3 3 10 9678 0191 1 EA LENS BARREL GROUP 3 4 42 9678 0140 1 EA LENS 10 5 42 9678 0139 1 EA LENS 9 6 42 9678 0138 1 EA LENS 8 1 2 3 4 5 6 ...

Page 103: ...gure 3 21 Figure 3 21 G4 Lens Mount Assembly No Item Qty UM Description 1 12 9678 0198 2 EA RING BLOCK MACHINED G4 2 22 9678 0174 1 EA LENS ASSY GROUP 4 3 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 4 55 3303 0006 4 EA WASHER 6 LOCK INT TOOTH SS 5 55 6763 0500 4 EA PIN DOWEL 5 LG 125 DIA 303SS 1 2 3 x4 4 x4 5 x4 1 ...

Page 104: ...earing Assembly 22 9678 1103 Rev A Refer to Figure 3 22 Figure 3 22 Right Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1102 1 EA EDGE BEARING MACHINED RIGHT 2 54 2056 0001 4 EA RING RETAINING EXTERNAL 19MM 3 55 6776 0010 2 EA LINEAR BUSHING 10MM STEEL W P 1 2 x4 3 x2 ...

Page 105: ...ring Assembly 22 9678 1105 Rev A Refer to Figure 3 23 Figure 3 23 Left Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1104 1 EA EDGE BEARING MACHINE LEFT 2 54 2056 0001 4 EA RING RETAINING EXTERNAL 19MM 3 55 6776 0010 2 EA LINEAR BUSHING 10MM STEEL W P 1 2 x4 3 x2 ...

Page 106: ... Qty UM Description 1 10 9678 1107 1 EA ZOOM TIMING CAM 2 10 9678 1108 1 EA PULLEY FLANGE 3 10 9678 1118 1 EA TIMING PULLEY ZOOM 4 53 6558 0001 2 EA SCREW 6 32 X 3 8 PPZ 5 54 1259 0004 2 EA BEARING RADIAL FLANGED 25 ID 625 OD changed 6 25 03 6 55 3303 0006 2 EA WASHER 6 LOCK INT TOOTH SS 7 55 6763 0500 2 EA PIN DOWEL 5 LG 125 DIA 303SS 1 2 3 4 x2 5 x2 6 x2 7 x2 ...

Page 107: ...or Tensioning Assembly No Item Qty UM Description 1 10 9678 0128 1 EA PULLEY ZOOM MOTOR 2 10 9678 1111 1 EA BRACKET ZOOM TENSION SHEETMETAL 3 44 9663 1326 1 EA MOTOR 17 53 SHAFT 11 8MH 5 5 OHM 4 53 5559 0250 2 EA SCREW 6 32 X 1 4 SET CONE POINT 5 53 6522 0001 2 EA SCREW 6 32 X 1 4 PPZ 6 55 3303 0006 2 EA WASHER 6 LOCK INT TOOTH SS 150 1 2 3 4 x2 5 x2 6 x2 ...

Page 108: ... 9678 1115 Rev B Refer to Figure 3 26 Figure 3 26 Interconnect Light Shield Assembly No Item Qty UM Description 1 10 9678 1114 1 EA SHIELD INTERCONNECT MOUNT LIGHT 2 24 9678 1116 1 EA PCB ASSY ZOOM INTERCONNECT 3 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 4 55 3303 0006 4 EA WASHER 6 LOCK INT TOOTH SS 1 2 3 4 ...

Page 109: ...o Figure 3 27 Figure 3 27 Rod Clamp Assembly No Item Qty UM Description 1 10 9678 0151 1 EA CLAMP OPTIC ROD CAST 2 53 6616 0001 2 EA SCREW 6 32 X 3 4 PPZ 3 55 6528 0001 2 EA WASHER 6 FLAT ZINC 4 55 6538 0001 3 EA WASHER 6 LOCK INTERNAL TOOTH 5 53 2008 0006 2 EA SPRING CLIP 6 32 1 2 x2 3 x2 4 x2 5 x2 ...

Page 110: ... ASSY BEARING BLOCK FIXED WHEEL 10 9678 0323 1 EA WHEEL MOUNT 54 1259 0004 2 EA BEARING RADIAL FLANGED 25 ID 625 OD changed 6 25 03 13 22 9678 0403 1 EA ASSY STROBE 14 22 9678 0435 1 EA ASSY DIMMER WHEEL 15 22 9678 0472 1 EA ASSY CYAN WHEEL 16 22 9678 0474 1 EA ASSY YELLOW WHEEL 17 22 9678 0476 1 EA ASSY MAGENTA WHEEL 18 22 9678 0478 1 EA ASSY CTO WHEEL 19 22 9678 0481 1 EA MOUNT ASSY COLOR SENSE ...

Page 111: ...ELT TIMING MXL PITCH 165TOOT 34 55 2132 0011 4 EA STANDOFF 1 4 HEX 6 32 1 093 L 35 55 2132 0012 4 EA STANDOFF 1 4 HEX 6 32 75 LG 36 55 3303 0004 2 EA WASHER 4 LOCK INT TOOTH SS 37 55 3303 0006 6 EA WASHER 6 LOCK INT TOOTH SS 38 55 6503 0004 1 EA WASHER 8 FLAT ZINC 39 55 6528 0001 2 EA WASHER 6 FLAT ZINC 40 55 2110 0002 2 EA SPACER 010 L 55 2186 0002 5 EA CABLE TIE 09WD 375 LG TEFZEL not shown 41 1...

Page 112: ...or Dimmer Strobe Assembly continued Figure 3 28 Color Dimmer Strobe Assembly 1 2 3 x2 4 5 6 7 8 9 x5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 x5 24 25 5 6 6 25 x2 25 x5 25 x4 26 x10 26 x2 27 x12 28 x5 29 x2 30 x5 31 32 x4 33 34 x4 35 x4 36 x2 37 x1 38 39 x2 28 x2 37 x5 7 ...

Page 113: ...pter Plate Assembly 21 9678 0331 Rev 0 Refer to Figure 3 29 Figure 3 29 Motor Adapter Plate Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 5031 0001 1 EA MOTOR STEPPER 42MM X 40MM 10 3 53 6513 0002 4 EA SCREW 3MM X 5MM LG PFZ METR 1 2 3 x4 ...

Page 114: ...41 9678 0305 01 1 EA COLOR FILTER DEEP RED VL3000 6 41 9678 0305 02 1 EA COLOR FILTER KELLY GREEN VL3000 7 41 9678 0305 03 1 EA COLOR FILTER CONGO BLUE VL3000 8 41 9678 0305 04 1 EA COLOR FILTER MAGENTA VL3000 9 41 9678 0305 05 1 EA COLOR FILTER ORANGE VL3000 10 41 9678 0305 06 1 EA COLOR FILTER DARK FUSHIA VL3000 11 53 6534 0001 6 EA RIVET 3 32 OD POP 3 32GRIP R 12 53 6608 1857 3 EA SCREW 6 32 X ...

Page 115: ... 9678 0010 D 95 3 Fixed Color Wheel Assembly continued Figure 3 30 Fixed Color Wheel Assembly 1 2 x6 3 x6 4 11 x6 12 x3 13 14 x6 OPEN POS 1 CONGO BLUE POS 2 ORANGE POS 3 KELLY POS 4 DARK POS 5 MAGENTA POS 6 DEEP GREEN FUSHIA RED 5 6 7 8 9 10 15 ...

Page 116: ... EA ASSY RIGHT STROBE BLADE 4 22 9678 0468 1 EA ASSY LEFT STROBE BLADE 5 44 5029 0001 2 EA MOTOR STEPPER 42MM X 34MM AR 6 53 6513 0032 8 EA SCREW M3X10MM SEMS PPZ EXT TO 7 53 6609 0500 4 EA SCREW 6 32 X 1 2 LG PFZ 8 55 6595 0004 8 EA SPACER 3 16OD X 171L X 4HOLE 9 55 3306 0006 8 EA WASHER 375 OD 149 ID 025 THK SS changed 8 12 03 10 55 6848 0001 8 EA GROMMET 500OD 190ID G505 2590 Set blade assembli...

Page 117: ...32 Right Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0431 1 EA STROBE BLADE BRIGHT DIP 2 10 9678 0432 1 EA HUB STROBE BLADE 3 10 9678 0466 1 EA STROBE BLADE DAMPER 4 53 5559 0250 2 EA SCREW 6 32 X 1 4 SET CONE POINT 5 53 6597 0001 3 EA SCREW 4 40 X 3 16 PPZ 6 55 3303 0004 3 EA WASHER 4 LOCK INT TOOTH SS 1 2 3 4 x2 5 x3 6 x3 ...

Page 118: ... 3 33 Left Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0431 1 EA STROBE BLADE BRIGHT DIP 2 10 9678 0432 1 EA HUB STROBE BLADE 3 10 9678 0466 1 EA STROBE BLADE DAMPER 4 53 5559 0250 2 EA SCREW 6 32 X 1 4 SET CONE POINT 5 53 6597 0001 3 EA SCREW 4 40 X 3 16 PPZ 6 55 3303 0004 3 EA WASHER 4 LOCK INT TOOTH SS 1 2 3 4 x2 5 x3 6 x3 ...

Page 119: ...y 22 9678 0435 Rev B Refer to Figure 3 34 Figure 3 34 Dimmer Wheel Assembly No Item Qty UM Description 1 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 2 41 9678 0494 1 EA GLASS COATED DIMMER WHEEL changed on 01 23 04 3 55 2256 0001 1 EA MAGNET 2 17 SMCO 2MM X 2MM 1 2 3 Coated Side ...

Page 120: ... D Cyan Wheel Assembly 22 9678 0472 Rev A Refer to Figure 3 35 Figure 3 35 Cyan Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 3 41 9678 0471 1 EA GLASS CYAN COLOR WHEEL 1 2 3 Coated Side ...

Page 121: ...w Wheel Assembly 22 9678 0474 Rev 0 Refer to Figure 3 36 Figure 3 36 Yellow Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 3 41 9678 0473 1 EA GLASS YELLOW COLOR WHEEL 1 2 3 Coated Side ...

Page 122: ...agenta Wheel Assembly 22 9678 0476 Rev 0 Refer to Figure 3 37 Figure 3 37 Magenta Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 3 41 9678 0475 1 EA GLASS MAGENTA COLOR WHEEL 1 2 3 Coated Side ...

Page 123: ...CTO Wheel Assembly 22 9678 0478 Rev 0 Refer to Figure 3 38 Figure 3 38 CTO Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 3 41 9678 0477 1 EA GLASS COATED CTO 1 2 3 Coated Side ...

Page 124: ...693 Rev A Refer to Figure 3 39 Figure 3 39 Gobo Clamp Assembly No Item Qty UM Description 1 12 9678 0691 1 EA GOBO CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 625 LG PPS ZINC PLATED 3 55 6538 0001 3 EA WASHER 6 LOCK INTERNAL TOOTH 4 53 6613 1126 1 EA SCREW 6 32 X 1 125 LG PPZ 1 2 x2 3 x2 4 ...

Page 125: ... A Refer to Figure 3 40 Figure 3 40 Color Clamp Assembly No Item Qty UM Description 1 12 9678 0692 1 EA COLOR CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 625 LG PPS ZINC PLATED 3 55 6538 0001 2 EA WASHER 6 LOCK INTERNAL TOOTH 4 53 6613 1126 1 EA SCREW 6 32 X 1 125 LG PPZ 1 2 x2 3 x2 4 ...

Page 126: ...MANUAL 106 02 9678 0010 D Edge Lead Screw Assembly 22 9678 1126 Rev B Refer to Figure 3 41 Figure 3 41 Edge Lead Screw Assembly No Item Qty UM Description 1 10 9678 1119 1 EA LEAD SCREW EDGE 2 55 6616 0007 1 EA STANDOFF 3 8 HEX THRD 562 LG 1 2 ...

Page 127: ...1 10 9678 0945 1 EA TUBE WASH LIGHT BAFFLE 2 21 9678 0920 1 EA ASSY CONCAVE LENS STATIONARY 3 21 9678 0930 1 EA ASSY CONVEX LENS TRANSLATING 4 21 9678 0940 1 EA ASSY CONDENSER LENS 5 24 9678 0916 1 EA PCB ASSY ZOOM INTERCONNECT WASH 6 53 6520 0375 4 EA SCREW 4 40 X 3 8 PPZ SEMS 7 53 6682 0022 2 EA SCREW 8 32 X 3 8 PPZ SEMS 8 53 6558 0009 4 EA SCREW 6 32 X 3 8 PPZ SEMS 1 2 3 4 5 6 x4 7 x2 8 x4 ...

Page 128: ...ary Concave Lens Assembly No Item Qty UM Description 1 10 9678 0927 2 EA BEARING SHAFT BEAM SPREADER 2 10 9678 0928 2 EA LENS CLAMP BEAM SPREADER 3 10 9678 0929 1 EA FRONT LENS RING BEAM SPREADER 4 12 9678 0168 1 EA MASKED CONCAVE LENS ARRAY MEDIUM 5 12 9678 0925 1 EA CONCAVE LENS MOUNT MACHINED 6 53 6530 0002 4 EA RIVET 1 8 OD POP 063 125 GR LENGTH 1 x2 2 x2 3 4 5 6 x4 ...

Page 129: ...x Lens Assembly No Item Qty UM Description 1 10 9678 0928 2 EA LENS CLAMP BEAM SPREADER 2 12 9678 0166 1 EA MASKED CONVEX LENS ARRAY MEDIUM 3 12 9678 0935 1 EA CONVEX LENS MOUNT MACHINED 4 53 6530 0002 4 EA RIVET 1 8 OD POP 063 125 GR LENGTH 5 54 2056 0001 4 EA RING RETAINING EXTERNAL 19MM SHAFT 6 55 6776 0010 2 EA LINEAR BUSHING 10MM STEEL W PHENOLIL CAGE 1 x2 2 3 4 x4 5 x4 6 x2 ...

Page 130: ...G BEAM SPREADER 3 10 9678 0942 1 EA LEAD SCREW BEAM SPREADER 4 10 9678 0944 1 EA CONDENSER LENS MOUNT 5 23 9678 1120 1 EA LINEAR ACTUATOR ASSEMBLY 6 42 9678 0164 1 EA 127MM CONDENSER LENS 7 53 6552 0001 4 EA SCREW 8 32 X 1 2 PFZ 8 53 6596 0002 4 EA SCREW 4 40 X 5 16 PPZ SEMS changed 3 03 04 9 53 6613 0008 4 EA SCREW 6 32 X 1 2 PPZ SEMS changed 3 03 04 10 55 6616 0007 1 EA STANDOFF 3 8 HEX 8 32 562...

Page 131: ...ption 1 10 9678 0225 2 EA SHAFT GOBO WHEEL 2 10 9678 0952 1 EA WASH BULKHEAD 3 10 9678 0953 1 EA WASH APERTURE PLATE 4 53 6609 0001 3 EA SCREW 6 32 X 3 8 PFZ changed 11 11 03 5 53 6613 0001 4 EA SCREW 6 32 X 1 2 PPZ 6 55 2150 0002 2 EA STANDOFF 1 4 HEX 6 32 1 187 L 7 55 6769 0004 2 EA TWIST LOK 0 55 ID NOM WHITE 8 8 53 5638 0252 2 EA SCREW 6 32 X 1 4 PFZ UNDERCUT HD 1 x2 2 3 8 x2 5 x4 6 x2 7 x2 4 ...

Page 132: ...ight Baffle Assembly 21 9678 0991 Rev A Wash Only Refer to Figure 3 47 Figure 3 47 Beam Spreader Light Baffle Assembly No Item Qty UM Description 1 10 9678 0658 8 EA PLATE COUNTERWEIGHT 2 10 9678 0990 1 EA LIGHT BAFFLE BEAM SPREADER 3 53 6616 0001 4 EA SCREW 6 32 X 3 4 PPZ 1 x8 2 3 x4 ...

Page 133: ...25 9678 0681 1 EA CABLE ASSY YOKE FAN AND RELAY 25 9678 0758 1 EA CABLE ASSY YOKE FAN 9 53 2019 0004 2 EA NUT 3 8 16 X 7 32 THK HEX 10 53 2200 0006 1 EA NUT 6 32 KEPS SS 11 53 5634 0250 8 EA SCREW 4 40 X 1 4 PFSS BL 12 53 6539 0001 2 EA WASHER 3 8 SPLIT LOCK 13 53 6558 0009 12 EA SCREW 6 32 X 3 8 LG PPZ SEM 14 53 6626 0001 6 EA SCREW 10 32 X 1 2 PPZ 15 53 6634 0003 2 EA SCREW 3 8 16 X 1 2 LG SOC 1...

Page 134: ...000 SERIES LUMINAIRE SERVICE MANUAL 114 02 9678 0010 D Yoke Assembly cont Figure 3 48 Yoke Assembly 2 1 3 4 5 6 8 9 10 11 x8 13 x2 12 x2 13 x3 14 x4 15 x2 16 19 7 13 x2 13 x4 14 x2 4 13 13 x2 17 18 x2 19 20 x2 21 x2 ...

Page 135: ... CODEWHEEL 120 COUNT LARGE ID 10 9678 0749 1 EA TIMING PULLEY 2MM GT 17 TOOTH 53 5562 0250 1 EA SCREW 8 32 X 1 4 FLAT POINT 3 24 9678 0729 1 EA PCB ASSY VL3000 PAN TILT ENCODER 4 44 9678 0680 1 EA MOTOR 3 PHASE SIZE 23 HIGH TORQUE 5 53 2200 0006 2 EA NUT 6 32 KEPS SS 6 53 2200 0008 4 EA NUT 8 32 KEPS SS 7 53 6525 0001 2 EA SCREW 6 32 X 5 16 PPZ 8 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 9 53 6682 00...

Page 136: ... 3327 Rev 0 Refer to Figure 3 50 Figure 3 50 Relay Electrical Assembly No Item Qty UM Description 1 04 9650 0044 1 EA LABEL RELAY WIRING VL7 2 52 8271 0006 2 EA RECP FASTON 1 4 16 14 AWG INS 3 66 4510 0002 1 EA RELAY 20A 250VAC DPDT UL CSA VDE 4 82 4307 4002 1 EA DIODE 1N4002 RECTIFIER 100V 1A 1 2 3 4 ...

Page 137: ...unt Assembly No Item Qty UM Description 1 10 9678 0482 1 EA PCB MOUNT COLOR SENSOR 1 2 24 9678 0480 1 EA PCB ASSY COLOR SENSOR 1 11 9678 0480 1 EA PCB COLOR SENSOR 1 52 6447 0007 1 EA HEADER SHROUDED 7 POSITION 86 7002 0004 2 EA SWITCH SLOTTED OPTICAL OPB610 86 7005 0001 1 EA SENSOR HALL EFFECT A3141LLT SUR MT 3 53 6558 0001 2 EA SCREW 6 32 X 3 8 PPZ 4 55 3303 0006 2 EA WASHER 6 LOCK INT TOOTH SS ...

Page 138: ... Figure 3 52 Color Sense PCB 2 Mount Assembly No Item Qty UM Description 1 10 9678 0452 1 EA PCB MOUNT COLOR SENSE 2 2 24 9678 0454 1 EA PCB ASSY COLOR SENSOR 2 11 9678 0454 1 EA PCB COLOR SENSOR 2 52 6447 0005 1 EA HEADER SHROUDED 5 POSITION 86 7002 0004 2 EA SWITCH SLOTTED OPTICAL OPB610 3 53 6558 0007 2 EA SCREW 6 32 X 1 4 SEMS 1 2 3 x2 ...

Page 139: ... R4 60 3430 8205 2 EA RES 1W 5 820K OHM METAL OXIDE C6 62 3021 2101 1 EA CAP 100PF 200V RAD CER 10 COG C5 62 3021 2330 1 EA CAP 330PF 200V RAD CER 5 COG C8 62 3023 0104 2 EA CAP 1UF 50V RAD CER 20 Z5U C1 62 3035 0102 1 EA CAP 1000PF 3KV 10 RAD CER DISC X7R C2 62 4010 0106 1 EA CAP 10UF 50V RAD ALUM 4 X 11 MM 20 C4 62 4010 0475 1 EA CAP 4 7UF 50V RAD ALUM 5 X 11 MM 20 L1 68 9661 1117 1 EA COIL IGNI...

Page 140: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 120 02 9678 0010 D Solid State Ignitor PCB continued Figure 3 53 Solid State Ignitor PCB ...

Page 141: ...UG 4POS 30 24 AWG 52 6467 0011 2 EA CONN FEM PLUG 11 POS 30 24AWG 52 6467 0024 29 EA CONTACT SOCKET 30 24AWG CRIMP 52 6662 0006 5 EA HOUSING 6POS 125V 2A 2 00 52 8388 0001 20 EA CONTACT 24 30AWG FEMALE CRIMP 55 2186 0001 13 EA CABLE TIE 10 WD 4 00 LG SMALL 73 2326 0123 10 56 FT WIRE 26AWG 4COND 300V 200C TEF 73 2326 0029 1 88 FT WIRE 26AWG 300V 200C TEF 73 2326 3000 1 44 FT WIRE 26AWG 3COND 300V 2...

Page 142: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 122 02 9678 0010 D Gobo Interconnect PCB Cable Assembly continued Figure 3 55 Gobo Interconnect PCB Assembly Wire Chart ...

Page 143: ...Position Sensor PCB Assembly 24 9678 0240 Rev A Refer to Figure 3 56 Figure 3 56 Wheel Position Sensor PCB Assembly No Item Qty UM Description 1 11 9678 0240 1 EA PCB WHEEL POSITION SENSOR 2 52 6447 0003 1 EA HEADER SHROUDED 3 POSITION 3 86 7005 0001 1 EA SENSOR HALL EFFECT A3141LLT 1 2 3 ...

Page 144: ...B COLOR INTERCONNECT 52 6467 0003 1 EA CONN FEM PLUG 3POS 30 24 AWG 52 6467 0005 1 EA CONN FEM PLUG 5POS 30 24AWG 52 6467 0007 1 EA CONN FEM PLUG 7POS 30 24AWG 52 6467 0024 1 EA CONTACT SOCKET 30 24AWG CRIMP 52 6661 0006 1 EA CONN RECEPT 6CIR WIRE TO 52 6467 0011 5 EA CONN FEM PLUG 11 POS 30 24AWG 52 8387 0001 3 EA CONTACT 26 28AWG FEMALE CRIM 55 2186 0002 20 EA CABLE TIE 09 WD 3 750 LG TEF 73 232...

Page 145: ...HEAD YOKE PCB ASSEMBLIES COLOR INTERCONNECT PCB CABLE ASSEMBLY 02 9678 0010 D 125 3 Color Interconnect PCB Cable Assembly continued Figure 3 58 Color Interconnect PCB Assembly Wire Chart ...

Page 146: ...Ref Item Qty UM Description 11 9678 0729 1 EA PCB VL3000 PAN TILT ENCODER J1 52 6613 0005 1 EA HEADER 5POS SGL ROW SHROUDED LATCHING J2 52 6613 0006 1 EA HEADER 6POS SGL ROW SHROUDED LATCHING R1 R2 60 9460 1802 2 EA RES 1W 5 180 0 OHM 100V CHIP SUR MT C1 62 3009 0103 1 EA CAP 01UF 50V 10 MONO CER CHIP SUR MT S1 86 7009 0001 1 EA IC OPIC PHOTOINTERRUPTER GP1A70R ...

Page 147: ...0040 1 EA HEADER 20 PIN DUAL ROW AMP MODU VERT THRU J9 52 6599 0080 1 EA HEADER 40 PIN DUAL ROW AMP MODU VERT THRU J10 52 6599 0100 1 EA HEADER 50 PIN DUAL ROW AMP MODU VERT J11 52 6620 0008 1 EA SOCKET IC 8PIN TIN SUR MT XU15 52 8412 0026 1 EA CONN 26 PIN 025 SQ PIN SOCKET SUR MT J6 53 5653 0750 3 EA SCREW 6 20 X 3 4 LG TYPE B TFSS 53 6404 0003 2 EA SCREW 4 40 X 1 PPZ 55 3303 0004 2 EA WASHER 4 L...

Page 148: ...FLM SMT0402 R101 R102 R104 R153 R154 R183 R184 R205 R206 R253 R254 R255 R256 R35 R7 R73 R74 R75 R81 R82 RR103 60 1165 4702 4 EA RES 1 16W 5 470 OHM CHIP THK FLM SMT0402 R64 R65 R66 R67 60 1165 4703 27 EA RES 1 16W 5 4 7 K CHIP THK FLM SMT0402 R114 R125 R136 R147 R160 R166 R173 R179 R214 R225 R236 R247 R265 R274 R283 R292 R95 60 3242 1000 34 EA RES 1W 1 1 0 OHM WW SUR MT R112 R116 R123 R127 R134 R1...

Page 149: ... 25V 10 CER CHIP SUR MT X7R EIA0603 C103 C105 C112 C114 C121 C123 C130 C132 C139 C141 C149 C151 C157 C159 C166 C168 C175 C177 C184 C186 C193 C195 C202 C204 C210 C212 C218 C220 C226 C228 C235 C87 C95 C96 62 4245 0272 17 EA CAP 2700 PF 25V 10 CER CHIP SUR MT X7R EIA0402 C102 C107 C111 C116 C120 C125 C129 C134 C138 C143 C147 C153 C156 C161 C165 C170 C174 C179 C183 C188 C192 C197 C201 C206 C209 C214 C...

Page 150: ...CY2305SC 1 PLL CLOCK DRIVER 3 3V SMT U12 84 4305 0001 3 EA IC NC7SZ04M5 UHS INVERTER SMT U25 U26 U8 84 4306 0001 1 EA IC NC7SZ08M5 UHS 2 INPUT AND GATE U45 84 4350 0001 1 EA IC MCF5407FT162A MICROPROCESSOR U17 84 7408 0000 1 EA IC 74ACT00SC NAND GATE QUAD 2 INPUT ACT LOGIC U10 84 7430 0001 1 EA IC MAU202 SIP DC DC CONVERTER 5VDC U1 85 3773 0001 17 EA IC STEPMOTOR DRIVER U27 U28 U29 U30 U32 U33 U34...

Page 151: ...HEAD YOKE PCB ASSEMBLIES VL3000 CONTROLLER PCB 02 9678 0010 D 131 3 VL3000 Controller PCB continued Figure 3 60 VL3000 Controller PCB ...

Page 152: ...Figure 3 61 Wash Zoom Interconnect PCB Assembly Ref Item Qty UM Description 11 9678 1116 1 EA PCB ZOOM INTERCONNECT J3 52 6259 0004 1 EA HDR 4POS NT MTA100 SD RT ANG J4 52 6260 0003 1 EA HEADER 2POS MTA 100 SHROUDED J2 52 6447 0004 1 EA HEADER SHROUDED 4 POSITION J1 52 6598 0028 1 EA HDR 14P 2ROW AMP MODU R A R1 60 1425 2703 1 EA RES 1 4W 5 270 0 OHM CF ...

Page 153: ...0 SD RT ANG J4 52 6260 0003 1 EA HEADER 2POS MTA 100 SHROUDED J2 52 6447 0004 1 EA HEADER SHROUDED 4 POSITION 52 6467 0003 1 EA CONN FEM PLUG 3POS 30 24AWG 52 6467 0024 3 EA CONTACT SOCKET 30 24AWG CRIMP J1 52 6598 0028 1 EA HDR 14P 2ROW AMP MODU R A 52 6662 0006 1 EA HOUSING 6POS 125V 2A 2 00 52 8388 0001 4 EA CONTACT 24 30AWG FEMALE CRI 55 2186 0001 1 EA CABLE TIE 10 WD 4 00 LG SMALL R1 60 1425 ...

Page 154: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 134 02 9678 0010 D Zoom Interconnect PCB Assembly continued Figure 3 62 Arc Zoom Interconnect PCB Assembly ...

Page 155: ...nsor Target PCB Assembly 24 9678 0112 Rev 0 Refer to Figure 3 63 Figure 3 63 Zoom Sensor PCB Assembly Ref Item Qty UM Description 11 9678 1117 1 EA PCB VL3000 ZOOM SENSOR J1 52 6447 0003 1 EA HEADER SHROUDED 3 POSITION S1 86 7002 0004 1 EA SWITCH SLOTTED OPTICAL OPB610 c 2003 S1 6 16 03 ...

Page 156: ...ev B Refer to Figure 3 64 Figure 3 64 Index Sensor PCB Assembly Ref Item Qty UM Description 11 9663 1231 1 EA PCB INDEX SENSOR J1 52 6447 0004 1 EA HEADER SHROUDED 4 POSITION S1 86 7002 0004 1 EA SWITCH SLOTTED OPTICAL OPB610 24 9663 REV B VARI LITE SENSOR INDEX SOLDER SIDE VIEWED FROM SENSOR SIDE 1231 1 2 3 ...

Page 157: ...D CHOKE PFC NOTCHED 10 10 9678 0820 1 EA LANYARD PAN TUBE 11 10 9678 0839 2 EA COVER TOP 12 10 9678 0846 2 EA HANDLE CAST ENCLOSURE 13 10 9678 0869 1 EA BRACKET LVS 14 10 9678 0892 1 EA BUSHING WIRE PROTECTION PAN 15 10 9678 7898 1 EA SPACER PAN BEARING 16 12 9661 1236 2 EA MACHINED COVER FRONT 17 12 9661 1238 2 EA MACHINED COVER SIDE 18 12 9678 0842 1 EA AIR DUCT UPPER ENCLOSURE MOD 19 21 9661 12...

Page 158: ...01 1 EA MOUNTING DISC METAL 60MM DIA 30 46 6004 0001 1 EA MOUNTING DISC METAL 90MM DIA 31 52 8295 0002 1 EA TERMINAL STRIP 300V 12AWG 20A 32 53 2001 0003 2 EA NUT 10 32 NYLON INSERT changed 10 09 03 33 53 2019 0004 4 EA NUT 3 8 16 X 7 32 THK HEX 34 53 2200 0006 4 EA NUT 6 32 KEPS SS 35 53 6505 0022 3 EA BOLT 3 8 16 X 3 4 LG CARR 36 53 6513 0043 4 EA SCREW M3X 5X6MM LG PFZ METRIC 37 53 6515 0001 4 ...

Page 159: ... 10 WD 4 00 LG SMALL 65 55 2261 0001 1 EA SLEEVE NYLON THIN WALL 6 SCR 66 55 2267 0001 2 EA RUBBER STRIP SPONGE CLSD CELL 67 55 6532 0004 2 EA BRACKET 6 32 THREADED HOLES 68 55 6541 0008 1 EA GROMMET 1 2 ID 7 8 OD 3 4 GRV changed 6 14 03 69 55 6543 0001 0 312 FT GROMMET STRIP SERRATED 062 changed 3 31 04 70 55 6543 0002 1 080 FT GROMMET STRIP SERRATED 125 changed 9 23 03 71 55 6549 0001 4 EA WASHE...

Page 160: ...00 SERIES LUMINAIRE SERVICE MANUAL 140 02 9678 0010 D Upper Enclosure Assembly continued Figure 3 65 Upper Enclosure Assembly Part 1 2 3 5 11 11 12 12 19 17 16 16 21 47 x4 45 x4 46 x4 46 x4 53 x4 55 x4 70 17 66 71 x4 ...

Page 161: ...embly Choke and Duct Assembly 1 4 4 6 7 8 8 9 9 14 24 26 27 29 18 41 54 22 34 x2 30 20 20a 20b 20c 20d 23 10 25 28 31 32 33 x2 33 x2 35 x2 35 34 x2 60 37 x4 72 x2 45 58 58 41 x2 59 61 Part is shown exploded for clarity 45 75 70 41 46 63 64 46 62 x2 64 x2 51 x2 63 64 38 x2 67 x2 49 x2 68 51 x2 52 57 78 32 43 42 45 x3 13 40 63 64 46 65 48 74 79 44 70 76 39 80 45 45 69 77 50 73 x2 81 69 x2 ...

Page 162: ... 1254 Rev B Refer to Figure 3 67 Figure 3 67 Ventilation Cover Assembly Standard No Item Qty UM Description 1 10 9661 1249 4 EA POST TRUSS HOOK 2 10 9661 1350 1 EA COVER VENTILATION 3 10 9661 1377 1 EA KIT AIR SEAL UPPER ENCLOSURE changed 8 01 03 4 54 1206 0015 4 EA RING RETAINING PRESS ON 1 SH 1 x4 2 3 x2 4 x4 ...

Page 163: ...1 125 ENCLOSURE 3 10 9678 0835 1 EA FOAM AIR SEAL SHORT STRIP 4 10 9678 0836 1 EA FOAM AIR SEAL LONG STRIP 5 10 9678 0837 1 EA FOAM AIR SEAL QUIET VERSION FAN SIDE 6 10 9678 0838 1 EA FOAM AIR SEAL QUIET VERSION APS SIDE 7 10 9678 0883 1 EA COVER VENTILATION QUIET MOD ALUMINUM 8 10 9678 0887 2 EA RAIN COVER SOUND INSULATION 9 53 6653 0027 4 EA SCREW 1 4 20 X 1 5 8 SOC HEAD 10 54 1206 0015 4 EA RIN...

Page 164: ...d 01 06 04 2 10 9678 0859 1 EA BRACKET INPUT 3 24 9663 1830 1 EA PCB ASSY DMX INPUT 4 24 9678 0825 1 EA PCB ASSY VL3000 DISPLAY 5 25 9661 1511 1 EA CABLE ASSY AC INPUT PIGTAIL EURO 6 53 6551 0001 4 EA SCREW 4 40 X 3 8 PPB 7 53 6558 0009 2 EA SCREW 6 32 X 3 8 LG PPZ SEMS EXT ZINC PLT 8 55 2284 0001 1 EA CARD GUIDE SNAP IN 3 LONG 9 74 2000 0001 1 EA SWITCH ROCKER 10A 250VAC HORIZ NON ILLUM 1 2 3 4 5...

Page 165: ...PCB No Item Qty UM Description Ref 1 11 9663 1830 1 EA PCB FAB DMX INPUT 2 52 6259 0001 1 EA HEADER 5POS MTA FRCT LOK STRT POST J3 3 52 6625 0005 1 EA CONN RECEPT XLR 5PIN FEMALE PC MT VERTICAL J1 4 52 6626 0005 1 EA CONN RECEPT XLR 5PIN MALE PC MT VERTICAL J2 5 62 3017 0102 1 EA CAP 1000PF 250V RAD CER DISC 20 Y TYPE C1 1 2 3 4 5 ...

Page 166: ...0 7502 1 EA RES 1W 5 750 0 OHM CHIP THK FILM SUR MT C1 62 3009 0101 1 EA CAP 100PF 50V 10 MONO CER CHIP SUR MT C6 C13 62 3009 0103 2 EA CAP 01UF 50V 10 MONO CER CHIP SUR MT C3 C4 C7 C9 C12 62 4000 0105 5 EA CAP 1UF 50V 20 CER CHIP SUR MT Z5U EIA0805 C5 62 4227 0107 1 EA CAP 100UF 10V 20 ALUM ELECTRO SUR MT C8 C10 C11 62 4252 0106 3 EA CAP 10UF 35V 20 ALUM ELECTRO SUR MT C2 62 4252 0226 1 EA CAP 22...

Page 167: ...ENCLOSURE ASSEMBLY DISPLAY PCB 02 9678 0010 D 147 3 Display PCB continued Figure 3 71 Display PCB ...

Page 168: ...E PG13 BLK 2 52 6401 2321 1 EA CONN PLUG CE MARKED 20A 250V TWIST LOCK MALE LINE 3 WIRE 3 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 4 52 8313 0001 2 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL CRP 5 55 2268 0187 92 FT HEATSHRINK 3 16 CLEAR KYNAR VDE UL 600V 150 DEG C 6 55 2268 0500 13 FT HEATSHRINK 1 2 CLEAR KYNAR VDE UL 600V 150 DEG C 7 73 9636 0153 4 0 FT CORDAGE 1 5 3 750V 60C EURO BLK H...

Page 169: ...9 3 Pan Pulley Assembly 21 9678 0807 Rev C Refer to Figure 3 73 Figure 3 73 Pan Pulley Assembly No Item Qty UM Description 1 10 9678 0750 1 EA TIMING PULLEY 2MM GT 150 TOOTH 2 10 9678 0855 1 EA PAN FLAG 3 53 6530 0006 2 EA RIVET 1 8 OD POP 188 250GL 1 2 3 x2 ...

Page 170: ...1 EA CODEWHEEL 120 COUNT LARGE ID 10 9678 0749 1 EA TIMING PULLEY 2MM GT 17 TOOTH 53 5562 0250 1 EA SCREW 8 32 X 1 4 SET FLAT POINT 3 24 9678 0729 1 EA PCB ASSY VL3000 PAN TILT ENCODER 4 44 9678 0680 1 EA MOTOR 3 PHASE SIZE 23 HIGH TORQUE 5 53 2200 0008 4 EA NUT 8 32 KEPS SS 6 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 7 53 6682 0002 2 EA SCREW 4 40 X 1 4 LG PPZ SEMS EXT 8 55 2132 0009 2 EA STANDOFF 1...

Page 171: ...ube Assembly No Item Qty UM Description 1 10 9678 0809 1 EA PAN TOGGLE STOP 2 10 9678 0847 1 EA SILICONE FOAM WASHER 3 10 9678 0848 1 EA WASHER PAN TEFLON 4 12 9678 0891 1 EA PAN TUBE 5 54 1206 0021 1 EA RING RETAINING 1 562 SHAFT 1 468 GRV DIA 068 GRVWD EXTERNAL 6 54 1255 0002 1 EA BEARING ASSY FLUSH MOUNT HOUSING LARGE 1 2 3 4 5 6 ...

Page 172: ...5LG CSKH AL5052 14 53 6609 0001 4 EA SCREW 6 32 X 3 8 PFZ 15 53 6616 0001 9 EA SCREW 6 32 X 3 4 PPZ 16 55 2178 0001 1 EA CABLE ANCHOR MOUNT 8 SCREW MOUNTING 17 55 6509 0001 3 EA WASHER SHOULDER HEATSINK 18 55 6621 0001 3 EA WASHER 4 FLAT ZINC 19 55 6528 0001 9 EA WASHER 6 FLAT ZINC 20 55 6537 0001 3 EA WASHER 4 LOCK INTERNAL TOOTH 21 55 6538 0001 10 EA WASHER 6 LOCK INTERNAL TOOTH 22 55 6658 0009 ...

Page 173: ...2 9678 0010 D 153 3 Figure 3 76 1200W Arc Ballast Module Assembly 33 82 4323 0001 1 EA DIODE BRIDGE D25XB60 600V 25A SIP 34 82 5341 0001 2 EA DIODE DSEI30 06A FRED 25 37A T0 247 AD No Item Qty UM Description 1 28 12 5 22 8 12 7 23 3 2 6 23 4 14 x4 13 x2 16 ...

Page 174: ...RVICE MANUAL 154 02 9678 0010 D 1200W Arc Ballast Module Assy continued Figure 3 77 1200W Arc Ballast Module Assembly Side Views 33 15 31 11 27 9 29 x4 24 11 15 32 11 25 33 10 15 19 30 27 9 11 26 18 20 21 17 18 20 19 21 10 x4 21 10 21 10 ...

Page 175: ...10 1 EA TEST POINT PCB MT 02 HOLE BLK GLASS BEAD R203 60 1230 1214 1 EA RES 1 4W 1 12 1 K MF R112 R113 R202 R218 60 1230 4755 4 EA RES 1 4W 1 475 0 K MF R210 60 1230 8255 1 EA RES 1 4W 1 825 0 K MF R211 60 1231 5623 1 EA RES 1 4W 1 5 62 K MF R114 60 1231 6983 1 EA RES 1 4W 1 6 98 K MF R117 60 1420 2001 1 EA RES 1 4W 5 20 0 OHM CF R107 60 1420 3002 1 EA RES 1 4W 5 300 0 OHM CF R216 R221 R224 60 142...

Page 176: ... 600 10 C216 62 3028 0333 1 EA CAP 033UF 630V RAD POLYPROPYLENE 886 10 C110 C113 62 3412 0687 4 EA CAP 680UF 250V 105C ALUM SNAP IN 20 C114 62 4009 0107 1 EA CAP 100UF 35V RAD ALUM 8 X 11 5 MM 20 C221 62 4010 0106 1 EA CAP 10UF 50V RAD ALUM 4 X 11 MM 20 C108 C116 C207 C208 C212 C213 C217 62 4010 0475 7 EA CAP 4 7UF 50V RAD ALUM 5 X 11 MM 20 NTC101 NTC102 63 2048 0001 2 EA THERMISTOR 10A 2 5 OHM NT...

Page 177: ...0 1 EA DIODE MUR160 600V 1A D215 82 5322 0001 1 EA DIODE 1N4736A D202 D205 82 5323 0001 2 EA DIODE MUR460 600V 4AMP ULTRAFAST D203 D204 D213 D214 82 5340 0001 4 EA DIODE ZENER 1 5KE250A TVS 250V 1500W D103 82 5347 0001 1 EA DIODE SB160 SCHOTTKY RECTIFIER 60V 1A D102 82 5351 0001 1 EA DIODE ZENER 20V 1W 5 DO 41 U203 84 7427 0001 1 EA IC WPCO3R24S15L DC DC CONVERTER 3W U201 U202 85 5120 0001 2 EA IC...

Page 178: ... CHP THK FLM S MT1206 R303 60 9463 2003 1 EA RES 1 8W 1 2 0 K 200V CHP THK FLM S MT1206 R307 R419 60 9463 2004 2 EA RES 1 8W 1 20 0 K 200V CHP THK FLM S MT1206 R301 R304 60 9463 5623 2 EA RES 1 8W 1 5 62 K 200V CHP THK FLM S MT1206 R411 60 9463 6193 1 EA RES 1 8W 1 6 19 K 200V CHP THK FLM S MT1206 R420 60 9463 9313 1 EA RES 1 8W 1 9 31 K 200V CHP THK FLM S MT1206 R427 60 9463 9315 1 EA RES 1 8W 1 ...

Page 179: ...411 C424 C429 62 4005 0101 2 EA CAP 100PF 50V 10 CER CHIP SUR MT COG 0805 C301 62 4005 0220 1 EA CAP 22PF 50V 10 CER CHIP SUR MT COG 0805 C428 62 4005 0330 1 EA CAP 33PF 50V 10 CER CHIP SUR MT COG 0805 C401 62 4006 0222 1 EA CAP 2200PF 50V 5 CER CHIP SUR MT X7R 0805 C304 C402 62 4007 0474 2 EA CAP 47UF 50V 20 CER CHIP SUR MT Z5U 1210 C412 62 4221 0105 1 EA CAP 1UF 50V 20 ALUM ELECTRO SUR MT C308 C...

Page 180: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 160 02 9678 0010 D 1200W Ballast Rider PCB Assembly continued Figure 3 79 1200W Ballast Rider PCB Assembly ...

Page 181: ...EOT Sensor Electrical Assembly 23 9678 0687 Rev A Refer to Figure 3 80 Figure 3 80 Pan EOT Sensor Electrical Assembly No Item Qty UM Description 1 52 6524 0006 1 EA CONN HOUSING 6 POS RECEPTACLE 2 52 8346 0001 4 EA CONTACT 24 30AWG FEMALE CRIMP 3 86 7002 0003 1 EA SWITCH SLOTTED OPTICAL 1 3 2 x4 ...

Page 182: ...ssembly 25 9661 1514 Rev A Refer to Figure 3 81 Figure 3 81 LVS Chassis Ground Cable Assembly No Item Qty UM Description 1 52 8231 0001 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 52 8271 0001 1 EA FASTON RECEPT 16 14 AWG REEL 3 73 3516 0504 3 5 IN WIRE 16 AWG 300V 105C PVC GRN YEL UL1569 1 2 3 ...

Page 183: ... 163 3 Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev 0 Refer to Figure 3 82 Figure 3 82 Chassis To Yoke Ground Cable Assembly No Item Qty UM Description 1 52 8250 0001 2 EA TERM 8 RING 10AWG 2 73 7089 0504 15 17 FT WIRE 22AWG 300V 200C TEF GRN YEL UL1180 1 x2 2 ...

Page 184: ... to Back Cap Ground Cable Assembly 25 9661 1522 Rev B Refer to Figure 3 83 Figure 3 83 Head to Back Cap Ground Cable Assembly No Item Qty UM Description 1 52 8311 0003 2 EA TERM RING 6 14 16AWG NON INS TAPE 2 73 7130 0001 1 33 FT WIRE 7 64 TUBULAR BRAID TINNED COPPER 1 x2 2 ...

Page 185: ... 25 9661 1526 Rev B Refer to Figure 3 84 Figure 3 84 Ignitor to Relay Cable Assembly No Item Qty UM Description 1 52 8223 0001 1 EA TERM RING 6 BLUE 16 14 AWG LOOSE PIDG 2 52 8312 0001 1 EA RECP FASTON 1 4 18 14 AWG INSULATED VO 3 73 7101 0009 0 42 FT WIRE 14AWG 15KV 150C SILICONE 41 30 STRANDING 2 3 1 ...

Page 186: ...26AWG MALE MATE N LOK 2 2 52 6665 0002 1 EA CONN HOUSING 2 POS PLUG MATE N LOC 2 3 52 8413 0001 2 EA RECEPT FASTON 110 SERIES 22 18AWG INSULATED 4 55 2186 0002 2 EA CABLE TIE 09 WD 3 750 LG TEFZEL 5 55 2260 0208 2 58 FT SLEEVING FIBERGLASS 0 208 ID 6 55 2200 0003 0 25 FT HEATSHRINK TEFLON NATURAL COLOR 7 73 6222 0009 3 FT WIRE 22AWG 600V 200C TFE WHT UL1199 19STRAND 8 73 6222 0010 3 FT WIRE 22AWG ...

Page 187: ...terlok to Gobo Fan Interlok Cable Assembly 25 9678 0014 Rev A Refer to Figure 3 86 Figure 3 86 Backcap Interlok to Gobo Fan Interlok Cable Assembly No Item Qty UM Description 1 52 8414 0001 2 EA RECEPT FASTON 187 SERIES 24 20 AWG UNINSUL 2 73 7089 0000 2 00 FT WIRE 22AWG 300V 200C TEF BLK UL1180 1 2 1 ...

Page 188: ...mbly 25 9678 0015 Rev 0 Refer to Figure 3 87 Figure 3 87 OT Switch to Ground Cable Assembly No Item Qty UM Description 1 52 8237 0002 1 EA TERM RING 4 24 20AWG 2 52 8371 0001 1 EA RECEPT FASTON 24 20AWG UNISUL TIN PLT BRS 250 X 032 TAB 3 73 7089 0000 0 25 FT WIRE 22AWG BLK 300V TEFLON STRANDED 1 2 3 ...

Page 189: ... 3 Head To Backcap Ground Cable Assembly 25 9678 0016 Rev 0 Refer to Figure 3 88 Figure 3 88 Head To Backcap Ground Cable Assembly No Item Qty UM Description 1 52 8250 0014 2 EA TERM RING 10 16 14AWG NON INS 2 73 7130 0001 1 83 FT WIRE 7 64 TUBULAR BRAID TINNED COPPER 1 x2 2 ...

Page 190: ...ly 25 9678 0675 Rev B Refer to Figure 3 89 Figure 3 89 Relay to Gobo Fan Interlock Cable Assembly No Item Qty UM Description 1 52 8230 0003 1 EA RECEPT 1 4 FASTON 22 18AWG TAPE MOUNT 2 52 8414 0001 1 EA RECEPT FASTON 187 SERIES 24 20 AWG UNINSUL 3 73 7089 0000 2 00 FT WIRE 22AWG 300V 200C TEF BLK UL1180 1 3 2 ...

Page 191: ...efer to Figure 3 90 Figure 3 90 Front Head Fans Cable Assembly No Item Qty UM Description 1 52 6396 2604 1 EA RECEPT 4POS MTA100 W POL TAB BLU CLSD END 2 52 6524 0002 2 EA CONN HOUSING 2POS RECEPTACLE 3 52 8346 0001 4 EA CONTACT 24 30AWG FEMALE CRIMP 4 73 5126 0002 2 67 FT WIRE 26AWG 2COND 300V 80C BLK RED 4 1 2 x2 3 x4 ...

Page 192: ... 3 91 Yoke Fan and Relay Cable Assembly No Item Qty UM Description 1 52 6423 0003 1 EA HOUSING 3 POS MT RECEPT 2MM 2 52 8230 0003 1 EA RECEPT 1 4 FASTON 22 18AWG 3 52 6396 2603 1 EA RECEPT 3 POS MTA100 W POL TAB BLU CLSD END 4 73 3526 0002 1 25 FT WIRE 26AWG 300V 105C PVC RED 5 73 5126 0002 1 50 FT WIRE 26AWG 2 COND 300V 80C RED BLK 1 x2 3 5 5 4 2 ...

Page 193: ... 9678 0682 Rev B Refer to Figure 3 92 Figure 3 92 OT Switch to Interlok Cable Assembly No Item Qty UM Description 1 52 8371 0001 1 EA RECEPT FASTON 24 20AWG UNISUL TIN PLT BRS 250 X 032 TAB 2 52 8414 0001 1 EA RECEPT FASTON 187 SERIES 24 20 AWG UNISUL 3 73 7089 0000 0 79 FT WIRE 22AWG 300V 200C TEF BLK UL1180 1 3 2 ...

Page 194: ...Socket Cable Assembly No Item Qty UM Description 1 52 8231 0005 2 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 3 55 2260 0133 7 67 FT SLEEVING FIBERGLASS 133 ID 4 73 7100 0001 6 50 FT WIRE 16AWG 20KVDC 41 32 STRD 200C SILICONE 4 1 x 37 each 2 x3 1 x2 From Ignitor Output To Arc Lamp Socket 4 1 x 41 each 3 1 x 44 each 3 1 x 48 each ...

Page 195: ...Head Ground Cable Assembly 25 9678 0689 Rev 0 Refer to Figure 3 94 Figure 3 94 Yoke to Head Ground Cable Assembly No Item Qty UM Description 1 52 8250 0011 2 EA TERM RING 10 122 10AWG REEL 2 73 7089 0504 15 17 FT WIRE 22AWG 300V 200C TEF GRN YEL UL1180 1 x2 2 Yoke Ground Head Ground ...

Page 196: ... LATCHING 7 52 6224 2014 2 EA COVER BACK 14 POS MT 8 52 6224 2040 2 EA COVER BACK 40POS MT 9 52 6224 2050 2 EA COVER BACK 50POS MT 10 55 2186 0001 11 EA CABLE TIE 10 WD 4 00 LG SMALL 11 55 6699 0004 1 75 FT SLEEVING 3 4 NOM DIA POLY EXP BRAIDED 12 73 5116 0123 35 17 FT WIRE 24AWG 4COND TW 300V 80C BLK BRN RED ORG UL1061 13 73 5126 0002 6 FT WIRE 26AWG 2 COND TWISTED RED BLK 14 73 5126 0007 1 83 FT...

Page 197: ...BLE ASSEMBLIES HEAD CONTROLLER CABLE ASSEMBLY 02 9678 0010 D 177 3 Head Controller Cable Assembly continued Figure 3 95 Head Controller Cable Assembly 1 x10 1 x2 4 x2 7 x2 3 x2 6 x2 9 x2 2 x2 5 x2 8 x2 11 ...

Page 198: ...9678 0758 Rev 0 Refer to Figure 3 96 Figure 3 96 Yoke Fan Cable Assembly No Item Qty UM Description 1 52 6396 2602 1 EA RECEPT 2POS MTA100 W POL TAB BLUE CLSD END 2 52 6423 0003 1 EA HOUSING 3POS MT RECEPT 2MM CT 28 26 AWG 3 73 5126 0002 5 FT WIRE 26AWG 2COND 300V 80C BLK RED UL1061 19STRND 1 2 3 ...

Page 199: ...EF SKINTOP FLEX TYPE PG13 BLK 2 52 6401 2321 1 EA CONN PLUG CE MARKED 20A 250V TWIST LOCK MALE LINE 3 WIRE 3 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 4 52 8298 1160 2 EA FERRULE WIRE 1X16 AWG L2 8MM BLACK 5 55 2268 0187 0 92 FT HEATSHRINK 3 16 CLEAR KYNAR VDE UL 600V 150DEG C 6 55 2268 0500 0 13 FT HEATSHRINK 1 2 CLEAR KYNAR VDE UL 600V 150DEG C 7 73 9636 0153 4 00 FT CORDAGE 1 5 3 7...

Page 200: ...witch Cable Assembly No Item Qty UM Description 1 52 8313 0001 2 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL CRP REEL 2 52 8392 0001 2 EA RECP FASTON 187 X0 32 16 14 AWG FLAG DBL CRP 3 55 2186 0001 1 EA CABLE TIE 10 WD 4 00 LG SMALL 4 73 6016 0009 0 83 FT WIRE 16AWG 600V 105C PVC WHT UL1015 5 73 6016 0010 0 83 FT WIRE 16AWG 600V 105C PVC BLK UL1015 1 x2 2 x2 4 3 5 White Black White Black ...

Page 201: ...ON 187 X0 32 16 14 AWG FLAG DBL CRP 5 52 8270 0001 2 EA CONTACT PIN 20 14AWG MNLOK REEL 6 52 8314 0001 1 EA PIN GND 20 14AWG MNLOK 060 130 INS DIA 7 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 8 55 6699 0003 1 50 FT SLEEVING 1 2 NOM DIA POLY EXP BRAIDED 9 73 6016 0009 1 83 FT WIRE 16AWG 600V 105C PVC WHT UL1015 10 73 6016 0010 1 83 FT WIRE 16AWG 600V 105C PVC BLK UL1015 11 73 6016 0504 2 08 FT...

Page 202: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 182 02 9678 0010 D AC Input Splitter Cable Assembly continued Figure 3 99 AC Input Splitter Cable Assembly 2 x2 4 x2 12 5 9 5 10 13 11 6 3 1 7 x3 8 ...

Page 203: ... 25 9678 0813 Rev 0 Refer to Figure 3 100 Figure 3 100 Data I O Link Cable Assembly No Item Qty UM Description 1 52 6396 2204 1 EA RECEPT 4 POS MTA100 W POL TAB RED CLSD END 2 52 6396 2205 1 EA RECEPT 5 POS MTA100 W POL TAB RED CLSD END 3 73 5122 0259 2 17 FT CBL 22AWG STRND 4COND PVC INSUL 2 1 3 ...

Page 204: ... 0010 D Display Cable Assembly 25 9678 0815 Rev 0 Refer to Figure 3 101 Figure 3 101 Display Cable Assembly No Item Qty UM Description 1 52 6396 2406 2 EA RECEPT 6 POS MTA100 W POL TAB WHT CLSD END 2 73 5116 0123 2 0 FT WIRE 24AWG 4COND TW BLK BRN RED ORN 2 1 x2 ...

Page 205: ...gure 3 102 Figure 3 102 Ballast to Controller Cable Assembly No Item Qty UM Description 1 52 6396 2402 1 EA RECEPT 2 POS MTA100 W POL TAB WHT CLSD END 2 52 6396 2405 1 EA RECEPT 5 POS MTA100 W POL TAB WHT CLSD END 3 52 6396 2408 1 EA RECEPT 8 POS MTA100 W POL TAB WHT CLSD END 4 73 5124 1289 3 67 FT WIRE 24AWG 5COND BLK BRN RED GRN WHT 2 3 1 4 ...

Page 206: ...NG 6 BLUE 12 10 AWG INSRT added 01 20 04 4 52 8323 0001 4 EA CONTACT CRIMP 18 22 AWG SL 156 not shown changed qty 01 20 04 5 52 8274 1614 2 EA CONN BUTT SPLICE 16 14 BLUE 150 OD MAX added 01 20 04 6 55 2186 0001 2 EA CABLE TIE 01 x 4 00 SMALL changed quantity 9 19 03 7 73 3518 0002 1 58 FT WIRE 18 AWG 300V 105C PVC RED 8 73 3518 0010 1 58 FT WIRE 18 AWG 300V 105C PVC BLK 9 73 7060 0001 1 92 FT WIR...

Page 207: ...POS MT LATCHING 3 52 6224 2020 1 EA COVER BACK 20POS MT 4 52 6524 0005 2 EA CONN HOUSING 5POS RECEPTACLE 5 52 6588 0007 2 EA HOUSING 7POS XH 250V 3A 2 5MMPITCH USE SXH CONTACTS 6 52 7007 0001 6 EA CONTACT 28 22AWG PHOSPHOR BRONZE TIN PLT SXH 7 52 8346 0001 10 EA CONTACT 24 30AWG FEMALE CRIMP 8 55 2186 0001 6 EA CABLE TIE 10 WD 4 00 LG SMALL 9 73 5119 0246 6 08 FT WIRE 24AWG 3COND TW 600V 200C RED ...

Page 208: ...ble Assembly No Item Qty UM Description 1 52 8312 0001 4 EA RECP FASTON 1 4 18 14 AWG INSULATED VO 2 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 3 55 6699 0003 3 75 FT SLEEVING 1 2 NOM DIA POLY EXP BRAIDED 4 73 7089 0000 33 25 FT WIRE 22AWG BLK 300V TEFLON STRANDED 5 73 7089 0009 33 25 FT WIRE 22AWG WHT 300V TEFLON STRANDED 2 x3 3 1 x2 5 x7 1 x2 4 x7 To Relay From Lamp Supply ...

Page 209: ... 1 52 6664 0001 2 EA CONTACT 22 26AWG FEMALE MATE N LOK 2 2 52 6664 0002 1 EA CONN HOUSING 2 POS CAP MATE N LOK 2 3 52 8231 0008 2 EA TERM SPADE 6 RED 22 16AWG INSERT 4 55 2186 0001 2 EA CABLE TIE 10 WD 4 00 LG SMALL 5 55 6699 0002 2 08 FT SLEEVING 1 4 NOM DIA POLY EXP BRAIDED 6 73 6222 0009 2 17 FT WIRE 22AWG 600V 200C TFE WHT UL1199 19STRAND 7 73 6222 0010 2 17 FT WIRE 22AWG 600V 200C TFE BLK UL...

Page 210: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 190 02 9678 0010 D Notes ...

Page 211: ...provements have been incorporated into this manual where applicable and are available on the Vari Lite web site at www vari lite com Technical Bulletin Description Model s S3K 001 Tilt Sensor Wire Routing Spot and Wash S3K 002 Improving Lamp and Reflector Cooling Spot and Wash S3K 003 VL 3000 to VL3000Q Luminaire Conversion Spot and Wash S3K 004 Light Baffle Retrofit Spot and Wash S3K 005 Front En...

Page 212: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 192 02 9678 0010 D Notes ...

Page 213: ... MFG DOC CHK DSN DRAWING NUMBER REVISION SIZE OF SHEET 8 201 REGAL ROW DALLAS TEXAS 75247 B A B C D 1 3 4 5 6 7 8 D C B A 7 6 5 4 3 1 2 2 ASSY NEXT PCB NO 180 10 0 01UF 50V VCC VCC 90136 2105 VCC VCC 180 90136 2106 Not Used Last Used Reference Designators Gnd Logic ground Vee 5V Logic power Vcc 5V Logic power Power and ground symbols used Unlesss Otherwise specified 4 Resistors are 1 10W 5 3 Capac...

Page 214: ...unting Holes Last Used BR549 D104 D215 F101 L102 L201 NTC102 Q103 Q211 U204 VR1 Sht 1 Sht 2 J104 J105 C202 D211 T201 Gnd Logic ground TS102 TS201 J113 J205 Released per EO 04545 B CURBO 9 20 99 Revised per EO 06419 A B Engineering Prototype C R204 R205 R222 C118 C226 R117 R226 Sht 1 Sht 2 Not Used Reference Designators 3 Capacitors are 50V 20 installed C117 and C118 4 The following components are ...

Page 215: ... 5 51 1 4W 67F105 5 51 1 4W ILD621 2200PF 250V 20 VALUE 2 2 1 C3 2 D7 2 D3 2 C8 2 B6 2 B2 1 C3 2 D7 2 D2 2 C8 2 B6 2 B2 2 C8 2 B6 2 B2 1 C3 2 D2 2 D3 14 9661 1110 C 1200W BALLAST 1 3 4 5 L201 C223 VPFCSNS 2 C8 COM 1 B2 DOUSE 1 B2 1 2 3 4 5 6 7 8 U204 R213 1 2 TS201 R215 R214 R212 C226 R226 C225 R225 Q209 OUT_LO D213 D214 Q208 Q207 Q206 OUT_HI C213 C212 C208 C207 FDOUSE 2 B2 Q211 R224 R219 R220 CHA...

Page 216: ... D301 D409 J301 J402 Reference Designators Last Used Power and ground symbols used Unlesss Otherwise specified 1 All capacitor values are microfarads 2 All resistor values are ohms 3 Capacitors are 50V 20 4 Resistors are 1 10W 5 6 The following components are not NOTE 6 NOTE 6 Released per EO 04545 B CURBO 9 20 99 C313 C429 Revised per EO 06419 A 400 625W 700W 24 9661 1111 24 9661 1121 24 9661 113...

Page 217: ...CB NO Filename REVISIONS eProduct Designer 2 0 SIZE D REVISION DRAWING NUMBER REV SHEET OF APPD DSN CHK DOC MFG MOUNTING HOLES C3 C7 C9 R2 R5 R12 R13 R16 9 16 02 B C ENG RELEASE PER EO 09082 2 A REL TO PROD PER EO 09089 B CURBO 6 27 02 B C SOLID STATE IGNITOR 24 9661 1126 1 A 14 9661 1126 1 11 14 2002_14 21 SSIGNITOR C10 D6 J4 L1 Q3 R19 U1 ENGINEERING PROTOTYPE B C 7 16 02 D1 2ML C4 4 7UF 20 50V C...

Page 218: ...R WITHOUT THE ADVANCE USED DISCLOSED OR REPRODUCED OF VARI LITE INC AND MAY NOT BE IS THE SOLE AND EXCLUSIVE PROPERTY ALL INFORMATION CONTAINED HEREIN CONFIDENTIAL DRAWN BY MFG DOC CHK DSN DRAWING NUMBER REVISION SIZE OF SHEET 8 201 REGAL ROW DALLAS TEXAS 75247 B A B C D 1 3 4 5 6 7 8 D C B A 7 6 5 4 3 1 2 2 ASSY NEXT PCB NO OPB610 11 08 01 N C A MTD RLSE TO PRODUCTION ECO 8894 1 4 2 3 S1 GND VCC_...

Page 219: ... AND MAY NOT BE IS THE SOLE AND EXCLUSIVE PROPERTY ALL INFORMATION CONTAINED HEREIN CONFIDENTIAL DRAWN BY MFG DOC CHK DSN DRAWING NUMBER REVISION SIZE OF SHEET 8 201 REGAL ROW DALLAS TEXAS 75247 B A B C D 1 3 4 5 6 7 8 D C B A 7 6 5 4 3 1 2 2 ASSY NEXT PCB NO MTD Released per EO 09110 9 27 01 09 01 MTD 11 9663 1830 A 1 A VL1000 DMX INPUT BOARD 14 9663 1830 MARC DYBLE CHASSIS CHASSIS CHASSIS SHIELD...

Page 220: ... C11 A11 C12 A12 C13 A13 C14 A14 REL TO PROD PER EO 10361 GND GND GND GND GND GND GND EDGE_SENS VCC_R_IDX3 R7 1 4W 5 270 R1 1 4W 5 270 IRIS_OUT1B 1 8 2003_9 55 GOBO_INTERCONNECT 24 9678 0209 K FELDHAUS K FELDHAUS K FELDHAUS 7 24 02 7 24 02 A 14 9678 0209 VL3000 GOBO INTERCONNECT 1 1 7 24 02 K C F REL TO ENGINEERING PER EO 09065 1 J1 R7 LAST USED NOT USED REFERENCE DESIGNATORS NOTES UNLESS OTHERWIS...

Page 221: ... C2 D2 B2 2 REVISED PER EO 09071 8 7 02 K C F A REL TO PROD PER EO 10363 VCC_R_AMB VCC VCC_R_DIM R2 1 4W 5 270 R4 1 4W 5 270 CTO_SENS GND GND GND FXD_SENS VCC_R_MAG VCC_R_CTO DIM_SENS AMB_SENS VCC_R_FXD R6 1 4W 5 270 R5 1 4W 5 270 MAG_SENS R3 1 4W 5 270 VCC_R_CYAN R1 1 4W 5 270 1 9 2003_8 16 COLOR_INTERCONNECT 24 9678 0209 K FELDHAUS K FELDHAUS K FELDHAUS 7 24 02 7 24 02 A 14 9678 0409 VL3000 COLO...

Page 222: ... PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS MOUNTING HOLES DIMMER CYAN A REL TO PROD PER EO 09095 C 0 1UF 20 50V 12 5 2002_10 04 COLOR_SENSOR_NO2 24 9678 0454 K C F K FELDHAUS 07 02 02 A 14 9678 0454 VL3000 COLOR SENSOR 2 1 1 07 02 02 K C F ENG REL PER EO 09062 1 J1 S2 LAST USED NOT USED REFERENCE DESI...

Page 223: ... 5 4 3 1 2 2 ASSY NEXT PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS MOUNTING HOLES DIMMER CYAN CTO VCC_R_CTO CTO_SENS VCC_R_CYAN CYAN_SENS 11 9678 0480 4 3 2 1 S3 OPB610 4 3 2 1 S1 OPB610 12 5 2002_7 20 COLOR_SENSOR 24 9678 0480 K FELDHAUS 14 9678 0480 VL3000 COLOR SENSOR 1 1 1 REL TO PROD PER EO 09094 J...

Page 224: ...3 1 2 2 ASSY NEXT PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS MOUNTING HOLES A REL TO PROD PER EO 09086 11 4 2002_8 17 24 9678 0729 K FELDHAUS K FELDHAUS 6 17 02 A 14 9678 0729 VL3000 PAN TILT ENCODER 1 1 6 17 02 K C F ENG REL PER EO 09056 1 C1 J2 R2 S1 LAST USED NOT USED REFERENCE DESIGNATORS NOTES UNL...

Page 225: ...E W Connect Sense at Load Connect Sense at Load Not Used Last Used Reference Designators Gnd Logic ground Vee 5V Logic power Vcc 5V Logic power Power and ground symbols used Unlesss Otherwise specified 2 All resistor values are ohms 1 All capacitor values are microfarads Notes FB2 L2 PTC4 S1 VR4 Y1 Z4 Released to Engineering per EO 09054 TEW2 T WALSH 5 28 02 D92 Revised per EO 09061 3 5 28 02 T E ...

Page 226: ...LK1 2 C2 R57 1 16W 5 1K RSTI 2 C4 2 B5 2 C7 2 B8 IRQ1 2 B5 R61 1 16W 5 1K R60 1 16W 5 1K TX_INT 2 C5 3 C3 RX_INT 2 C5 3 C3 R59 1 16W 5 1K R58 1 16W 5 1K IRQ7 2 C5 R41 1 10W 5 10K R42 1 10W 5 10K R40 1 10W 5 10K R34 1 10W 5 10K R32 1 10W 5 10K R31 1 10W 5 10K R30 1 10W 5 10K R37 1 16W 5 4 7K 4 3 2 Y1 40 000MHZ FB1 600 OHM FB2 600 OHM C19 0 01UF 10 25V R65 1 16W 5 22 RAS0 2 B2 2 C2 SCAS 2 B2 2 C2 CL...

Page 227: ...B5 8 D4 PWM_PH_23 PWM_PH_24 8 D4 8 C5 PWM_OUT_24 PWM_PH_32 9 D4 9 D4 PWM_PH_31 PWM_OUT_31 9 D5 PWM_OUT_32 9 C5 9 B5 PWM_OUT_34 PWM_PH_34 9 B4 9 B4 PWM_PH_33 9 B5 PWM_OUT_33 PWM_OUT_15 7 D8 6 D8 PWM_OUT_7 PWM_OUT_19 8 D8 6 D7 PWM_PH_7 PWM_PH_15 7 D7 PWM_PH_19 8 D7 PWM_PH_8 6 D7 PWM_PH_16 7 D7 6 C8 PWM_OUT_8 PWM_OUT_16 7 C8 PWM_OUT_20 8 C8 PWM_OUT_17 7 B8 PWM_OUT_21 8 B8 PWM_OUT_18 7 B8 PWM_OUT_9 6 ...

Page 228: ...LLOW D4 BAT54SLT1 D5 BAT54SLT1 R26 1 10W 5 150 R10 1 16W 5 270 R24 1 16W 5 10K R25 1 16W 5 10K R186 1 16W 5 4 7K R207 1 16W 5 4 7K R257 1 16W 5 4 7K R208 1 16W 5 4 7K R258 1 16W 5 4 7K R259 1 16W 5 4 7K R185 1 16W 5 4 7K R205 1 16W 5 100 4 A7 ZOOM 4 A7 CTO R256 1 16W 5 100 R254 1 16W 5 100 R183 1 16W 5 100 ZOOM_SENS 10 B3 R255 1 16W 5 100 R206 1 16W 5 100 ZOOM FXD 4 A7 FXD_COLOR 4 A7 DIMMER DIM CT...

Page 229: ...D3 PWM3_OUT_5 3 D3 PWM3_OUT_4 3 D3 PWM3_EN_1 3 A6 PWM3_OUT_3 3 D3 PWM3_OUT_2 3 A6 PWM3_OUT_1 3 D3 2 4 U26 NC7SZ04M5 C83 0 1UF 10 50V D11 DL4148CT ND C74 0 01UF 10 50V D12 DL4148CT ND C73 1UF 10 16V C86 0 1UF 10 50V C82 0 1UF 10 50V C70 1UF 10 16V C79 0 1UF 10 50V D9 DL4148CT ND D10 DL4148CT ND C71 0 01UF 10 50V R78 1 10W 5 10K 9 1 10 11 20 12 7 8 4 3 14 13 6 5 15 2 19 16 17 18 U31 L6234PD 9 1 10 1...

Page 230: ... C3 IDX1_OUT2A 10 C7 10 C5 IDX1_OUT1B 10 C7 10 C5 IDX1_OUT1A 10 D7 10 C3 ROT1_OUT2B 10 D7 10 C3 ROT1_OUT2A 10 D7 10 C5 ROT1_OUT1B 10 D7 10 C5 ROT1_OUT1A 10 D7 10 C3 R97 1W 1 1 0 C129 470PF 10 25V C125 470PF 10 25V R93 1W 1 1 0 R148 1 16W 5 10K R146 1 16W 5 10K R147 1 16W 5 24K R152 1 16W 1 7 50K R151 1 16W 1 7 50K C131 0 01UF 10 25V R142 1 16W 1 7 50K C124 0 01UF 10 25V R144 1 16W 1 7 50K R89 1W 1...

Page 231: ... C3 C153 470PF 10 25V C156 470PF 10 25V R134 1W 1 1 0 R138 1W 1 1 0 R174 1 16W 5 10K R172 1 16W 5 10K R173 1 16W 5 24K R171 1 16W 1 4 32K R175 1 16W 1 4 32K C158 0 01UF 10 25V R200 1 16W 1 7 50K R199 1 16W 1 7 50K R169 1 16W 1 7 50K C150 0 01UF 10 25V R170 1 16W 1 7 50K R149 1W 1 1 0 C165 470PF 10 25V C161 470PF 10 25V R145 1W 1 1 0 R180 1 16W 5 10K R178 1 16W 5 10K R179 1 16W 5 24K C167 0 01UF 10...

Page 232: ...18 13 21 U40 NJM3773FM2 23 4 6 7 8 10 12 19 22 24 25 26 27 1 2 3 9 14 15 16 17 28 11 5 20 18 13 21 U39 NJM3773FM2 R215 1 16W 5 10K PWM_OUT_26 3 C3 PWM_OUT_25 3 B3 PWM_OUT_24 3 B6 PWM_OUT_23 3 C6 PWM_OUT_22 3 B3 PWM_OUT_21 3 C6 PWM_OUT_20 3 C6 PWM_OUT_19 3 C6 MAG_OUT2B 10 C6 10 A3 MAG_OUT2A 10 C6 10 A5 MAG_OUT1B 10 C6 10 A5 MAG_OUT1A 10 C6 10 A3 DIM_OUT2B 10 C6 10 A3 DIM_OUT2A 10 C6 10 A5 DIM_OUT1B...

Page 233: ...A5 FXD_OUT1A 10 C6 10 A3 23 4 6 7 8 10 12 19 22 24 25 26 27 1 2 3 9 14 15 16 17 28 11 5 20 18 13 21 U43 NJM3773FM2 23 4 6 7 8 10 12 19 22 24 25 26 27 1 2 3 9 14 15 16 17 28 11 5 20 18 13 21 U42 NJM3773FM2 R284 1 16W 5 10K R238 1W 1 1 0 C225 470PF 10 25V R234 1W 1 1 0 C222 470PF 10 25V R282 1 16W 5 10K R283 1 16W 5 24K C227 0 01UF 10 25V R285 1 16W 1 7 50K R287 1 16W 1 7 50K R281 1 16W 1 7 50K C221...

Page 234: ...10 B6 CTO_OUT2A 8 B2 10 C6 DIM_OUT1B 8 B2 10 C6 DIM_OUT2A 8 D2 10 C6 MAG_OUT1B 8 D2 10 C6 MAG_OUT2A AMB_OUT2A 8 D5 10 D6 MAG_SENS 4 B1 4 B1 AMB_SENS AMB_OUT1A 8 D5 10 D6 AMB_OUT2B 8 D5 10 D6 8 B5 10 D6 CYAN_OUT1A 7 D2 10 B7 ZOOM_OUT1B 7 D2 10 B7 ZOOM_OUT2A 6 B2 10 C7 IDX2_OUT1A 6 B2 10 C7 IDX2_OUT2B 6 B5 10 D7 IDX1_OUT1A 6 B5 10 C7 IDX1_OUT2B ROT1_OUT1A 6 D5 10 D7 6 D2 10 C7 ROT2_OUT2B ROT1_OUT2B ...

Page 235: ...IONS eProduct Designer 2 0 SIZE D REVISION DRAWING NUMBER REV SHEET OF APPD DSN CHK DOC MFG MOUNTING HOLES Tilt Switch 2 REVISED PER EO 09057 8 15 02 T E W R4 RELEASED FOR PRODUCTION PER EO 09088 A C5 100UF 20 10V C2 22UF 20 35V C11 10UF 20 35V C10 10UF 20 35V C8 10UF 20 35V 24 9678 0825 1 A VL3000 DISPLAY T WALSH 14 9678 0825 11 12 2002_11 28 9678 0825_2203_DISPLAY C12 D1 J1 R15 S5 U5 VR1 RELEASE...

Page 236: ... NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS ZOOM MOTOR GND MOUNTING HOLES ZOOM MOTOR EDGE MOTOR SENSE VCC_R ZOOM SENSOR FAN 1 FAN 2 UPPER FAN LOWER FANS 1 2 3 4 J2 B 4B PH K 1 2 3 4 J3 644488 4 1 2 J4 644486 2 1 3 7 9 11 13 5 14 12 10 4 6 2 8 J1 103166 5 R1 1 4W 5 270 1 8 2003_7 48 9678 1116 24 9678 1116 24 9678 0916 K FELDHAUS 14 9678 1116 VL3000 ZOOM INTERCONNECT 1 1 RELEASE TO PROD PER...

Page 237: ...AS TEXAS 75247 A B C D 1 3 4 5 6 7 8 D C B A 7 6 5 4 3 1 2 2 ASSY NEXT PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS MOUNTING HOLES 1 2 3 4 S1 OPB610 11 9678 1117 12 4 2002_15 32 9678 1117 24 9678 1117 K FELDHAUS 14 9678 1117 VL3000 ZOOM SENSOR 1 1 REL TO PROD PER EO 09093 J1 S1 LAST USED NOT USED REFEREN...

Page 238: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 218 VL3000 Spot Luminaire Wiring Diagram Sheet 1 of 3 ...

Page 239: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 219 VL3000 Spot Luminaire Wiring Diagram Sheet 2 of 3 ...

Page 240: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 220 VL3000 Spot Luminaire Wiring Diagram Sheet 3 of 3 ...

Page 241: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 221 VL3000 Wash Luminaire Wiring Diagram Sheet 1 of 3 ...

Page 242: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 222 VL3000 Wash Luminaire Wiring Diagram Sheet 2 of 3 ...

Page 243: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 223 VL3000 Wash Luminaire Wiring Diagram Sheet 3 of 3 ...

Page 244: ......

Page 245: ...Express yourself Vari Lite 10911 Petal Street Dallas Texas 75238 1 877 VARI LITE Fax 214 647 8038 www vari lite com 2001 2004 Genlyte Thomas Group LLC All rights reserved Printed in the U S A ...

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