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Minivap Trouble-shooting Check-List

 

 

Preliminary Check: 

 

-Use manual drain switch to check pump operation (On/Off switch in 'off position)

 

 

Symptom: 

 

 

Check/cause/remedy 

Red 'Power-On' Neon 

 

-Check main power is connected and switched on. 

- not lit   

 

 

-Check security circuit is complete (fan interlock, high humidity override). 

 

 

 

 

-Check power supply fuses. 

 

 

 

 

-Check Power-On neon.

 

 

Red 'Power-On' Neon - lit   

-Check the switch is in the position marked 1 (unit On position). 

Water in the cylinder 

 

-Check Minivap internal control circuit fuse. 

No current 

 

 

-Check humidistat.

 

 

-Minivap automatic STOP function has operated for one of the following reasons: 
a) Feed Fault STOP 
b) Drain Fault STOP 
c) High Overcurrent STOP 
If no obvious Feed Fault condition (a) exists, i.e. no water in cylinder, assume that (b) 
or (c) applied. Carry out full inspection of cylinder and drain pump. Switching the unit 
Off and On again cancels the automatic STOP condition but user should not put unit 
back into service until the above action has been taken and the cause of the 
interruption remedied.

 

 

-Slow start-up situation with a new cylinder. Low conductivity (soft) water. Add Alka 
Seltzer to boost conductivity of the water. If above action is not successful and 
condition returns, an alternative lower resistance cylinder may be necessary

 

 

Red 'Power-On' Neon - lit   

-Reduced output due to scale deposits,. 

Water at top of the cylinder  

Remove cylinder for rinsing out and re-use or fit a new replacement cylinder. 

and low current 
 

Minivap Model 

LDV4 

LDV4-S 

Output Range 

kg/h 

1.5 – 2.75 

2.75 – 5.5 

 

lb/h 

3 – 6 

6 – 12 

 

Max Output 

kg/h 

2.75 

5.5 

 

lb/h 

12 

 

Power Rating 

kW 

2.1 

4.2 

 

Electrical Supply 1Ø 60 Hz 

Volts 

120 

240 

208 

Full Load Current 

Amps 

19 

19 

19 

Fuse Rating 

Amps 

25 

25 

25 

Height 

mm 

500     (19¾”) 

Width 

mm 

325     (12¾”) 

Depth 

mm 

230     (9”) 

Service Weight 

kg 

16     (35 lb) 

RDU Height 

mm 

185     (7¼”) 

RDU Weight 

kg 

3.5     (8 lb) 

Steam Pipe/Nozzle 

No. 

Steam Hose Diameter 

mm 

22 

 
Control System  - On/Off 
 
Steam Hose 

 

internal diameter 22mm (7/8") 

Steam Hose Length 

recommended maximum 2m with continuous fall back to, the Minivap unit. 

Condensate Hose 

internal diameter 6mm (1/4") 

Water Connection 

3/4" threaded connection to Minivap feed valve - use flexible connector supplied with 
unit which (underside) has VC threaded nylon nut at each end. 

Drain Connection 

has connection size 35mm (1 3/4") diameter unthreaded - use short length of hose to                          
interconnect (underside) onto copper pipe and discharge drain water to one side of 
unit into an open tundish. 

 
 

 

 

 
 
 
 
 

Summary of Contents for Minivap LDV4

Page 1: ...p Humidifier Model LDV4 LDV4 S Please read these instructions BEFORE installation and start up Failure to observe manufacturers recommendations may invalidate warranty Vapac reserve the right to change the design or Specification of the equipment described in this manual without prior notice Ed 3 0 0410145 ...

Page 2: ...e DON T mount in a position requiring ladder access to the unit DON T install the unit behind a false ceiling or other situation where an unusual malfunction e g water leak would cause damage DON T install the unit in an area which will be hosed down DON T install the unit where the ambient air temperature can exceed 35 C 95 F DON T mount the unit inside a cold room or other place where temperatur...

Page 3: ...on DO s DO use copper pipe or plastic pipe rated for 100 C 212 F DO arrange to discharge drain water from the unit into a vented and trapped drain at a position where flash steam rising from the drain line tundish will not pose a problem for the Vapac or other equipment DO provide adequate fall for the drain pipework to allow free flow of water drained from each unit Do ensure drain line pipe size...

Page 4: ...o provide maximum slope min 12 20 for condensate to drain back to the steam cylinder or down to a condensate separator Always provide a continuous slope DO provide adequate support to prevent sagging fit pipe clips every 30 50cm 12 20 support straight lengths on cable trays or in heat resistant plastic pipe DO use a Vapac condensate separator or simple trapped pipe connection to drain off condensa...

Page 5: ...ol PCB 1150608 The adjustment range is approximately 50 1 00 of the full output which is set by a resistor plug called the Current set Plug or CSP located centrally on the control PCB The full output current is marked on the CSP Fig 12 Opening of the Electrical Section Releasing the electrical section To make the electrical connections to the unit It is necessary to detach the electrical section T...

Page 6: ... be cleared by switching the unit off and on When a stop condition occurs follow the service and maintenance procedure to inspect the steam cylinder and drain pump End of Cylinder Life The steam cylinder needs to be exchanged for a new one when the output of the unit is excessively reduced by the build up of scale deposits Cylinder Exchange Cylinder Life The water hardness and the humidity demand ...

Page 7: ...it is needed to prevent material lodging in the valve seat or blocking the small flow control restrictor which is fitted in the valve Drain Pump The pump should be inspected and cleaned regularly It is recommended that this be done at each cylinder exchange especially in hard water areas Failure to keep the pump clear and operational will result in reduced cylinder life To remove the pump for main...

Page 8: ...G Tri Rated T E W Violet Violet BROWN 14 AWG CYLINDER ELECTRO BOILER 1150594 DV 60Hz SUPPLY CONTROL INPUT Part Number 1150656 TOROID Violet Voilet Violet Pink Violet Pink Voilet Pink Voilet Pink Pink SINGLE PHASE 208 230 120V L2 BLUE 18 AWG 20 BROWN 18 AWG Pink 49 Solenoid Water Feed Valve CYL 1 four resistive GRAY 18 AWG T E W BLUE 18 AWG T E W LEVEL SENSOR PART No VAPAC SINGLE CYLINDER ELECTR0 H...

Page 9: ...ka Seltzer to boost conductivity of the water If above action is not successful and condition returns an alternative lower resistance cylinder may be necessary Red Power On Neon lit Reduced output due to scale deposits Water at top of the cylinder Remove cylinder for rinsing out and re use or fit a new replacement cylinder and low current Minivap Model LDV4 LDV4 S Output Range kg h 1 5 2 75 2 75 5...

Page 10: ...10 Made Printed in U K 0410145 Nov 2013 Ed 3 00 ...

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