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Vanward GD4838S-G, Assembly, Use And Care Manual

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Vanward GD4838S-G Assembly, Use And Care Manual Download Page 16

 

 

 

16 

 

17. Install the cooking grate 

Place  the  cast  iron  cooking  grates  (part  22)  into  the  firebox.  Grates  are  porcelain 
coated. Seasoning is not required. 

 

 

18. Install the warming rack 

Insert  warming  rack  (part  23)  making  sure  the  tabs  on  the  warming  rack  fit  into  the 
pre-drilled holes in the firebox (see illustration below). 

 

Summary of Contents for GD4838S-G

Page 1: ...as supplier or fire department WARNING 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP tank not connected for use should not be stored in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Read this instruction manual th...

Page 2: ...NTENTS Safety Information Package Contents Hardware Contents Preparation Assembly Instructions Installation Instructions Operating Instructions Care and Maintenance Troubleshooting Warranty 3 5 7 7 8 19 23 27 32 34 ...

Page 3: ...placed prior to the grill being put into operation The replacement hose assembly must be those specified by the manufacturer Keep your grill in an area clear and free from combustible materials gasoline and other flammable vapors and liquids DO NOT obstruct the flow of combustion and ventilation air to this appliance Keep the ventilation openings of the tank enclosure free and clear of debris Check a...

Page 4: ...g only the gas specified by the manufacturer on the rating plate Do not attempt to operate your grill with other gases Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty WARNING Make certain your LP propane tank is filled by a reputable propane dealer An incorrectly filled or overfilled LP tank can be dangerous An overfilled tank combined with the warm...

Page 5: ...Package Contents 5 ...

Page 6: ...b Bezel Stay Rod for condiment tray Condiment Tray Drip tray bracket right Drip tray bracket left Axle Wheel Cylinder stop rod Gas Cylinder Safety Stop Firebox and Hood Assembly Right Side Burner Table Side Burner Side Burner holder Side Burner Grid Heat Tent Cooking Grate Warming Rack Drip Tray Grease Cup Regulator Hose Lock 27 Matchstick Holder Assy 14 Left Side Table 28 Side Table Handle ...

Page 7: ...bly of product make sure all parts are present Compare parts with package contents list and hardware contents list If any part is missing or damaged do not attempt to assemble the product Tools required for assembly not included Phillips Screwdriver Wrench ...

Page 8: ... holes on left leg assembly and right leg assembly Assemble 2 additional legs in same manner see illustration below 2 Install the Front Panel Insert the corresponding M6x12 screws with M6 lock washers into the pre drilled holes in lower portion of the left and right legs located at the front of the cart Do not tighten screws Line up the slots in the front panel part 4 to the screws Slide the front...

Page 9: ...lace Tighten the screws 4 Install the Wheel Insert the axle part 9 into the wheel part 10 and then into axle mat Insert the axle into the predrilled hole located on the right front leg of the cart see illustration below The axle will then insert into coordinating hole in the cart leg at the back of the cart Insert the additional wheel on the axle on the back side of the cart Insert the axle washer...

Page 10: ...nstall the cylinder stop rod and gas cylinder safety stop Place the cylinder stop rod part 11 in the mounting hole at condiment tray and predrill hole in bottom panel Place the gas cylinder safety stop part 12 in the predrilled holes in bottom panel see illustration below Insert R pins into the predrilled hole at the tip of the cylinder stop rod inserted through hole in condiment tray see illustra...

Page 11: ...op rod part 11 and gas cylinder safety stop part 12 Set cart upright 8 Install the firebox and hood assembly Place the knob part 17 on the valve stem see illustration below Set the firebox and hood assembly part 13 on top of the cart panel Secure the firebox and hood assembly with 2 M6x16 screws and 2 M6 washers at the top of each leg of the cart see illustration below ...

Page 12: ...side table connect them to the handle part 28 and tighten the screws 2 10 Install the left side table Line up the holes in the left side table part 14 with the pre installed screws on left side of the firebox and hood assembly Slide left side table into place over the screws Tighten the pre installed screws to secure the side table ...

Page 13: ...ide burner gas line As shown in figure below line up the holes in the side burner valve bracket to the holes in the back side of the right side table front panel Hold in place with one hand On the front side of the side table front panel line up the holes of the bezel part 16 with the holes in the front panel Hold the bezel with the thumb of the hand holding the side burner valve in place Using fr...

Page 14: ... ok that the open part of the side burner is not sealed Line up the holes in the side burner bracket to the holes in the top of the side table locking the side burner at the mounting hole of right side burner with corresponding screws Mount the knob part 17 on the side burner valve stem 14 Install the side burner bracket Line up the side burner bracket part 19 to the pre drilled holes in side tabl...

Page 15: ...er the side burner making sure the tabs line up with corresponding holes see illustration below 16 Install heat tents Place the 4 heat tents part 21 over each burner inside the firebox Vented end of heat tent is placed toward the back of the firebox see illustration below ...

Page 16: ...king grates part 22 into the firebox Grates are porcelain coated Seasoning is not required 18 Install the warming rack Insert warming rack part 23 making sure the tabs on the warming rack fit into the pre drilled holes in the firebox see illustration below ...

Page 17: ...t 25 into the brackets on drip tray see illustration below 20 Secure regulator hose Using clamp part 26 and corresponding screw secure the regulator hose to the right front leg of the cart using the pre drilled hole This is a safety feature to make sure the regulator hose does not get too close to the drip tray see illustration below for hole location ...

Page 18: ...or use when lighting with a standard match Please use with caution Locate igniter button on front panel of grill Unscrew the igniter button Place AA battery inside the igniter negative end first Make sure the spring is located inside the rubber boot of the igniter button Screw igniter button back into place see illustration below 22 Install gas tank Place 20 lb LP tank not included into round open...

Page 19: ...ly is completed test the ignition system with the GAS OFF Check to make sure all igniters spark while pressing the ignition button For Portable LP Gas Connection The cabinet has an opening in the bottom panel that allows a 20 lb gas tank bottom flange to drop into place tank not included This will help to lock the tank in place After positioning the tank in the opening lift up the gas cylinder saf...

Page 20: ...certain the tank valve and all the appliance valves are in the OFF position 2 When connecting the regulator valve assembly to the tank turn the large plastic nut clockwise until it stops 3 Gas will not flow unless the plastic nut is completely connected 4 HAND TIGHTEN ONLY WARNING The Type I connective coupling see Fig 24 supplied with your grill must not be replaced with a different type of grill ...

Page 21: ...emperature Activated Shut Off The large plastic nut on the regulator assembly is designed in coordination with a check valve in the tank valve to shut off the flow of gas when exposed to temperatures between 240 300 F In the event of a fire or hose break one of the safeguards will function to control or stop the flow of gas from the propane tank Never attempt to use damaged equipment Gas Requirements...

Page 22: ...nce of 36 in from the sides of the grill and a minimum clearance of 36 in from the back of the grill to adjacent vertical combustible constructions must be maintained However the manufacturer strongly suggests a 6 ft clearance of the grill to combustibleconstructions Clearance to Noncombustible Construction A minimum clearance of 36 in from the back of the grill above the cooking surface to noncom...

Page 23: ...Troubleshooting section Replacing the Battery 1 Unscrew the electrical ignition button and remove the old battery 2 Replace with a new AA battery Note The negative side of the battery goes in first Please refer to the mark on the side of the cap WARNING 1 Make sure the hood is completely open each time you attempt to light the grill Failure to open the hood could lead to delayed ignition resulting...

Page 24: ...low this procedure WARNING Do not touch burner after adjustments The burner is hot a The shutters are located on the end of the gas burners underneath the firebox See Fig 27 b Loosen the air shutter screw c Light the burner to be adjusted d With a protected gloved hand fine tune the air shutter until a stable mostly blue flame is observed through the flame observation hole on each side of the firebox A...

Page 25: ...ush and turn the depressed knob to the left to MAX position Fig 29 Match Paper Lighting Illustration 5 The center burner if needed can be lit from center grid by inserting the match clip into the front side of heat tent Light this burner before igniting both outside burners 6 Depress burner valve for that burner and turn to MAX 7 Observe that the burner has ignited Remove the match and extinguish ...

Page 26: ...a windy area or colder climate Your grill has been designed and constructed to give you maximum flexibility and cooking performance Be creative Try different cooking methods on your grill and determine which suits your needs best There is no right or wrong way to cook just different cooking styles Get creative and enjoy Checking Gas Leaks Before operating your grill after refueling check carefully ...

Page 27: ...burn LP Gas Safety Requirement For LP gas grills the LP gas supply tank to be used must be Constructed and marked in accordance with the Specifications for LP Gas Tanks of the US Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and Provided with a listed Overfill Prevention ...

Page 28: ...leave a portable liquid propane tank inside a vehicle that may become overheated by the sun Your local liquid propane gas dealer will gladly offer you additional safety tips Storing the Liquid Propane Tank Safely Whether you are between cross country treks in your recreational vehicle or looking for a place to keep the liquid propane tank to provide fuel for your outdoor grill keep in mind some ba...

Page 29: ...ernal pressure is created due to expansion of the propane which in turn may cause the LP gas to be released through the pressure relief valve on the tank The pressure relief valve is a safety device required on 20 lb propane tanks by the Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as a...

Page 30: ...sh or a still bristle brush Check every port hole for clogs Use a wire pin smaller than the port to clean clogged ports Do not enlarge any ports Make sure the burners are dry before installing them back to the grill See Fig 30 Air Shutter Fig 30 Spiders and insects can nest inside the burners of this or any other grill and cause the gas to flow from the front of the burner This could cause a fire to...

Page 31: ...hart Grill Item Frequency Based on Normal Use Cleaning Method Painted surface Twice yearly Car wax Stainless surface Twice yearly Stainless cleaner All grates After each use Burn off and wipe Porcelain 15 days Scrub pad soapy water Dishwasher safe Burner heat tents 30 days Wire brush Burners 90 days Wire brush Burner box interior 120 days Interior grill cleaning products Gauging amount of LPG fuel...

Page 32: ... the distance then fasten it again 3 Call customer service for a replacement ignition wire 4 InstallanewAAbattery 5 Change the battery polarity 6 Reinstall the electrode 7 Turn on the regulator valve 8 Loosen the air shutter and adjust the opening to a smaller size Burner flame is yellow and gas odor can be smelled 1 The air shutter opening is not properly set 2 Spiders orinsects block the air shut...

Page 33: ...reblocked 2 LP tank has run out 1 Clearportsofany obstructions 2 Refill the LP tank Low heat LP gas Thepropaneregulatorassembly incorporates an excess flow device designedtosupplythe grillwith sufficientgasflow Rapidchangesinpressurecan trigger theexcessflowdevice providinga lowflameandlow temperature Please follow these instructions 1 Make sure all burners are OFF 2 Open the tank valve and wait 5 minu...

Page 34: ...improper installation or maintenance This warranty is for replacement of defective parts only We are not responsible for incidental or consequential damages or labor costs This warranty does not cover corrosion or discoloration after the grill is used or lack of maintenance hostile environment accidents alterations abuse or neglect This warranty does not cover damage caused by heat abrasive and ch...

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