Vanward GD4819S Assembly, Use And Care Manual Download Page 1

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GAS GRILL ASSEMBLY, USE AND CARE MANUAL

GD4819S

Do not attempt to assemble and use this grill unless you read this entire manual thoroughly.
Keep it in a handy place as it has answers for questions that may occur in your future use.

NOTE: THIS APPLIANCE IS NOT INTENDED TO INSTALL IN OR ON RECREATIONAL
VEHICLES OR BOATS.

FOR OUTDOOR

USE ONLY

Summary of Contents for GD4819S

Page 1: ...semble and use this grill unless you read this entire manual thoroughly Keep it in a handy place as it has answers for questions that may occur in your future use NOTE THIS APPLIANCE IS NOT INTENDED TO INSTALL IN OR ON RECREATIONAL VEHICLES OR BOATS FOR OUTDOOR USE ONLY ...

Page 2: ...on a flat level surface DO NOT fix on trolley Care should be taken so the gas hose and gas cylinder do not come in contact with hot surfaces or sharp edges and should not pass under the barbecue Pressure reducer comply with EN16129 Flow rate max 2 0 kg h Gas hose comply with EN standard or local market standard max 1 5m max FI 1 2m Gas system information Gas Category Category I3 28 30 37 Category ...

Page 3: ...el 1 B4 Side burner 1 B5 side burner shelf 1 B6 Side burner grid 1 B7 Hook 1 TROLLEY C1 Right side trolley Assembly 1 C2 Side panel 2 C3 Door R 1 C4 Lock castor 2 C5 Trolley Base 1 C6 magnet 1 C7 Door handle 2 C8 castor 2 C9 Door L 1 C10 Left side trolley Assembly 1 C11 Upper rim 1 C12 Rear panel 1 C13 Lighting Rod Assembly 1 HARDWARE D1 M6 12 bolt Ø6 spring washer 15 D2 Door axe 2 D3 Ø6 washer 4 ...

Page 4: ...4 2 Parts Diagram ...

Page 5: ...ardware Reference Diagram ASSEMBLY INSTRUCTIONS PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP THE GRILL SHOULD BE INSTALLED BY TWO PERSON TOOLS REQUIRED Head screwdriver wrench not provided ...

Page 6: ...2 Bolt Ø6 Spring Washer D1 as shown Insert the two Lockable Castors C4 and two standard Castors C8 into the trolley frame assembly as shown Step2 Attach the Side Panels C2 and Rear Panel C12 to the trolley frame using M5 12 Bolt Ø5 Spring Washer D6 and to the bottom panel using M6 12 Bolt Ø6 Spring Washer D1 as shown ...

Page 7: ... C6 onto bottom panel using M3 15 Bolt D4 Attach the Door Axes D2 to the trolley frame in the areas as shown Step4 Attach the Upper Body Support C11 onto the trolley frame assembly using M6 12 Bolt Ø6 Spring Washer D1 as shown ...

Page 8: ...e Left Door C9 and Right Door C3 using M4 8 bolt Ø4 spring washer as shown M4 8 4 pcs C9 C3 C7 D5 D5 Step6 Fit the doors to the cabinet by placing them into the door axes and then depressing the spring pins to insert into the upper body support ...

Page 9: ...e Hood and Barbecue Body A1 onto the trolley assembly WARNING DO NOT RELEASE THE BARBECUE BODY WHILE THE BARBECUE HAS NOT BEEN PROPERLY SEATED THIS MAY RESULT IN INJURY OR DAMAGE TO YOUR BARBECUE Attach the barbecue body to the trolley assembly using the M6x12 Bolt Ø6 Spring Washer D1 and Ø6 Washer D3 ...

Page 10: ...10 Step9 Insert the Side Shelf B1 into the two slots on the right side of the barbecue as shown Step10 Tighten the pre installed screws as the below picture shown ...

Page 11: ...11 Step11 Insert the side burner shelf B5 into two slots of the barbecue as shown Step12 Tighten the pre installed screws as the below picture shown ...

Page 12: ...rner shelf as shown Assemble the side burner Knob B2 onto the side burner valve Step14 Place the Side Burner B4 through the central hole in the side burner shelf Fit the side burner venturi tube over the gas valve outlet This is a loose fit and not a gas tight seal Secure the electrode and burner with M4x8 Bolt Ø4 Spring Washer D5 Insert the ignition wire into the lower position on the side burner...

Page 13: ...13 Step15 Place the Side Burner Grid B6 onto the side burner shelf Step16 Carefully lay the Flame Tamer A8 into the barbecue body ensuring it lies level within the body ...

Page 14: ...14 Step17 Put cast iron plate A9 above burner without flame tamer A3 as below pictures Step18 Install the Warming Rack A4 into the holes of lid and chassis ...

Page 15: ...p Tray A6 by sliding it underneath the barbecue body Insert the Grease Cup A5 into the holder at the underside of the Drip Tray A6 as shown Step20 Place Grease cup A5 onto the oil cup support under grease tray as below picture ...

Page 16: ... SPECIFIED BY THE MANUFACTURER This is a limitative configured grill Do not attempt to use other type gas supply unless the grill has been reconfigured for other gas use The installation of this appliance must conform to local codes Make sure that both gas cylinder and gas hose do not come in contact with high temperature part The absolute necessity of not obstructing the ventilation openings of t...

Page 17: ...P 30 G30 Butane G31 Propane or their mixtures 28 30mbar c I3B P 50 G30 Butane G31 Propane or their mixtures 50mbar d I3B P 37 G30 Butane G31 Propane or their mixtures 37mbar 4 Constructed and marked in accordance with the specification for the limitative gas 5 Be arranged for vapor withdrawal 6 Has a collar to protect the tank valve 7 No dent or rust A dented or rusty gas tank may be hazardous For...

Page 18: ...gn objects into the valve outlet It may damage the valve and cause leak leaking gas may result in fire explosion heavy body injury or even death 2 Do not connect this grill to the self contained the gas system of a motor home or camper trailer 3 Do not use the grill until leak tested 4 Stop and call the fire department if any leak detected 5 If you cannot stop a gas leak close the gas tank valve I...

Page 19: ...l knobs are in the O position 2 Make sure the regulator is connected to the gas tank tightly 3 Completely open the tank valve by turning counter clockwise If you hear a POP sound turn gas off IMMEDIATELY it indicates a heavy leak at the connection Call your gas dealer or fire department 4 Check every connection from the gas tank up to and including the connection to the manifold pipe assembly the ...

Page 20: ...east 1m clearance maintained from combustible constructions to the sides and back of this grill There is no unprotected combustible construction over the grill All internal packaging removed Burners are sitting properly on orifices Knobs turn freely Unit tested and free of leaks User informed of gas supply shut off valve location Make sure that the hose is not in contact with parts of the BBQ beco...

Page 21: ...oes not light within 5 seconds wait 5 minutes for gas to dispel then repeat the lighting procedure 5 Follow match lighting instructions if burner can t be lit after repeated 3 4 times TO LIGHT THE MAIN AND SIDE BURNERS BY MATCH AS THE BELOW FIGURE SHOWN If the burner will not light after several attempts then the burner can be match lit Tools Lighting rod hanging behind the right side shelf Usage ...

Page 22: ...ur if the grill has not been cleaned frequently 2 NEVER leave the grill unattended while using 3 Do not use water to extinguish the grease fire it may cause body injury Turn knobs off and gas tank off in case grease fire occurs 4 Grease fire can t be put out by closing the lid Turn off knobs and gas tank IMMEDIATELY if any grease fire occurs WARNING For you safety use of grill 1 Keep grill area cl...

Page 23: ...on ignited gas accumulated inside a closed grill may cause explosions 8 Check the burner flames periodically 9 Turn off the gas supply when the grill is not in use 10 Always turn off the gas tank completely and detach from the grill before moving ...

Page 24: ...ght the grill burners using the instructions in this manual Turn the control knob to MAX and preheat the grill for 15 minutes Notice The grill lid is to be closed during the appliance preheat period Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between MAX and MIN NOTE The grill is designed to grill efficie...

Page 25: ...NG 1 Be sure the tank valve and the knobs are in the O position Make sure the grill is cool 2 Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port 3 Please note if insects or other obstructions are blocking the flow of gas through the bur...

Page 26: ...res inside the tube or beneath the grill This is very dangerous condition So always clean the burners before use after storing WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately in case any of the following conditions occur 1 Yellow flame with insects burning smell 2 Temperature can t rise 3 Heats unevenly 4 The burners make popping noises ...

Page 27: ... tubes Incorrect assembly between burner and valve Re assemble Yellow or orange flame with gas odor Incomplete combustion Call our customer service center Low heat with knob in MAX position Gas hose bent or kinked Smoothen it Burner or orifice blocked Clear Low gas pressure Call the gas dealer Grill not preheated Preheat the grill for 15 minutes Flare up Excessive meat fat Cut off fat before grill...

Page 28: ... excess fat from the meat before grilling FOOD SAFETY Always follow the following tips to enjoy a safe and heath outdoor grilling 1 Always use hot soapy water to wash hands surfaces utensils after processing raw meat 2 Always separate the raw meats from done foods to avoid cross contamination 3 Always use clean utensils to handle the food 4 Always cook the meat thoroughly to kill germs Use a therm...

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