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P-600 Technical Manual

REV: 101316

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Summary of Contents for P-600

Page 1: ...Manufactured for P 600 Technical Manual ...

Page 2: ... 13 P3 Faulty Main PCB Air Switches 14 Electrical Instruction Sheets E1 Test and or Replace Batteries 15 E2 Replace Main PCB Printed Circuit Board 16 E3 Adjust Replace UP DOWN Micro Switch Assembly 17 E4 Replacing LCD Charger Port or Emergency Shut Off Switch 19 Mechanical Instruction Sheets M1 Replace Lifting Strap Frayed Stress Streaks Length 20 Tool List 22 Wiring Diagrams Main PCB Printed Circ...

Page 3: ...ally operated electro mechanical device To diagnose performance interruption it is useful to think of the product as three separate systems 1 Pneumatic System Hand Control Unit Airline Tubing Grommet Connectors Connector Pins Air Tubes Air Receiver Mechanism 2 Electrical System Charger and Charger Connections Main PCB Printed Circuit Board Wire Harnesses Microswitch Up Limit Switch Microswitch Dow...

Page 4: ...and clear If not routed properly air tubes can get trapped by wires other lift components or the lift cover Check to see that the air tubes are correctly connected to the circuit board switches The two air tubes attached to the main board are color coded to correspond to the colored stickers on the switches Next detach one air tube at a time from the circuit board Check for leaks in an air tube by...

Page 5: ... or exposed wires If this is found the wire harness must be replaced 2 The P 600 main board The white power plug second from left connects the batteries to the circuit board The circuit board is connected to the main motor via the white plug on the right most side of the board The board and main motor plugs are shaped to prevent erroneous hook up The battery cables are color coded black and red to...

Page 6: ...Electrical Systems Front side of the PCB Back side of the PCB Up Down Limit Switch Battery Charger Membrane LCD Display Motor P 600 Technical Manual REV 101316 Page 6 ...

Page 7: ...r personal injury If the problem persists after testing replace the circuit board If the problem still persists contact your local Vancare distributor The other likely cause of failure is a circuit board failure that is not readily visible To confirm connect the non functioning lift to a board from service parts or from another lift There is no need for a complete board installation the replacemen...

Page 8: ...Because the micro switch is malfunctioning Replace the switch 2 The lift intermittently performs a pneumatically controlled function by itself pneumatically controlled up or down There is likely a slow leak in the pneumatic system The first elements of the pneumatic system to be checked are the grommets there is one on the hand control and one on the lift For a complete check of the pneumatic syst...

Page 9: ...r system does not work The P 600 lift charger system has three components a charger wiring harness and circuit board Check that power is coming into the charger the indicator light on the charger should be green when the lift is not parked in the charging station Check the connections from the charger to the neutrik port on the lift Check the board by plugging the white plug into a replacement boa...

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Page 11: ...Separate the second cover Disconnect the charger harness Disconnect the LED harness Disconnect the membrane harness Disconnect the airlines Disassembled covers P 600 Technical Manual REV 101316 Page 11 ...

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Page 14: ... fail As this is part of the pneumatic system it is important that all connections are airtight 1 If there are no leaks in the hand control airline tubing and grommets there could be a leak in air tubes to the pressure switch or failure of air switch Check by performing the air leak test with the hand control buttons 2 If there is an air leak tighten all air tubes and recheck Air Switches P 600 Te...

Page 15: ...ng should be between 27 to 30 VDC indicating that the batteries are being charged The lift should be left on charge for 30 minutes and retested If the low battery indication still persists the batteries should be replaced 4 Disconnect all wires from the batteries 5 Using an Allen Key M4 to remove two screws M4 x 12mm to remove the battery holding bracket 6 Ensure that an equivalent battery set is ...

Page 16: ...ve off from the steel pins from the PCB 2 Before installation of new PCB test the new PCB to ensure that the diagnosed problem will be solved Attach all wire harnesses and reconnect the battery wire Test lift unit If lift unit still does not function the problem is elsewhere Contact customer service for further instructions 3 Remove the mounting screws M3 x 8mm hex socket cap screw using a 3mm all...

Page 17: ... the lift tape in the wrong direction 1 Have the strap extended out about 1 remove the lift covers as per section B1 Getting Access to the P 600 2 Remove the PCB as per section E2 3 Use a 4mm Allen Key to remove the two M4X10 screws on the front and back of the gearbox 4 Using an Allen Key M4 to remove two screws M4 x 12mm to remove the one battery holding bracket 5 Remove this battery as per sect...

Page 18: ...ps screwdriver to remove both microswitches and replace the whole microswitch wire harness 13 Reassemble lift and test Remove the screws from the front and back of the gearbox Remove the motor gearbox assembly Remove the hook bracket assembly P 600 Technical Manual REV 101316 Page 18 ...

Page 19: ...f Switch 1 Use a Phillips screw driver to remove the LED or the charger port from the required lift cover 2 Replace the afftected LCD or Charger port with a new component as required 3 To remove the emergency shut off switch press on the sides of the shut off switch and push it through the opening in the side cover P 600 Technical Manual REV 101316 Page 19 ...

Page 20: ...e large vice grips grab hold of the free end of the shaft Leave the C clip attached to prevent accidental damage to the shaft If damaged the shaft will not fit back into gearbox Gently rotate and pull at the same time to release shaft Pressure may be applied to the gearbox to assist in the shaft removal 5 Pull out and replace the old strap It is very important that the end of the strap that is ins...

Page 21: ... UP direction and the strap should start to wind into the gearbox 10 Reassemble lift and test Remove C clip Push strap pin out Insert the new strap through the middle cover in the lift P 600 Technical Manual REV 101316 Page 21 ...

Page 22: ... servicing The following is a list of tools required for basic repairs and servicing a Philips Screwdriver medium b Phillips Screwdriver small c Robertson Screwdriver medium d 3mm 4mm 5mm 6mmAllen key e box cutting knife f Pliers g Cutting Pliers h Circlip Pliers i Ratchet Wrench with 5 16 Socket Extension P 600 Technical Manual REV 101316 Page 22 ...

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Page 24: ...Service Parts List P 600 P 600 Technical Manual REV 101316 Page 24 ...

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Page 33: ...e the lift makes no unusual sounds when the carry bar is moved UP DOWN or the lift is moved LEFT RIGHT Ensure that there are end stops installed at each end of the track Ensure the lift moves freely along the entire length of the track Certify and record of lift inspection for inspector records Preventative Maintenance 1x yearly Ceiling Lift Track products Complete all steps outlined above under V...

Page 34: ...op automatically YES NO N A YES NO Let the strap out all the way to the ground Motor should stop before strap winds backwards YES NO N A YES NO While using either UP or Down angle the strap more than 15 degrees Motor should stop automatically YES NO N A YES NO Slack Tape Switch Hold DOWN and lift up on the carry bar Motor should stop automatically YES NO N A YES NO Electrical Functions Description...

Page 35: ...ion gate confirm that it is functioning properly YES NO N A YES NO Turn Table Inspect track joints into the turn table confirm that it is functioning properly YES NO N A YES NO Structure Inspection Description Bracing Wiggle the ends of the track to confirm minimal movement YES NO N A YES NO Anchor Testing Using 125 of the lifting capacity of the system test all attachment points by hanging weight...

Page 36: ...heet Client Name Client Address Order Number Number of Pages Including Cover Sheet Date Client Signature The above signed acknowledges the receipt of the completed Certified Inspection Information attached herein P 600 Technical Manual REV 101316 Page 36 ...

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