Valve Concepts 3200 Installation, Operation And Maintenance Manual Download Page 2

2

IOM-3200 

           CAUTION

DO NOT mix pressure/vacuum weight assemblies. 
Failure to ensure that both weight assemblies are 
installed in the correct location can change the pressure 
and vacuum relief settings. This can cause tank failure.

           CAUTION

DO NOT attempt to remove the vent from the tank or 
process vessel without first bleeding all pressure from 
the system. ALTERNATIVE MEANS OF PRESSURE 
RELIEF MUST BE PROVIDED WHEN THE VENT IS OUT 
OF SERVICE.

III. INSPECTION AND STORAGE

The pressure/vacuum relief vent is carefully packaged 
to prevent damage or contamination during shipping.  
Inspect the equipment when it is received and report 
any damage to the carrier immediately. The vent 
should be stored with all the protective flange covers 

           CAUTION

DO NOT change pressure or vacuum setpoints by 
adding additional weights to the pallet assembly without 
consulting Cashco Inc. or your VCI representative. 

The 3000 Series Vents are designed to mate to a 
flange. Torque guidelines are provided in Table 1. The 
Vents are 

NOT

 rated for full flange pressure and do 

not require high bolting torque.

Before installing any 3000 Series Vent, remove all 
packing materials from inside and outside the vent.  If 
loading weights were shipped separate from the vent, 

           WARNING

The vent must be installed in a vertical position as 
shown in Figure 1.  The tank nozzle on which the vent 
is mounted should have the same nominal diameter as 
the venting device.  It is recommended that the tank 
nozzle flange face be within 1 degree of horizontal for 
best performance of the venting device.

II. SAFETY WARNINGS

Tank or system protection is the primary function of 
the weight loaded Pressure and/or Vacuum Relief 
Vent. It must be selected to meet the total pressure 
and vacuum flow requirements within the Maximum 
Allowable Working Pressure and Vacuum of the 
system on which it is installed. Consult API Standard 
2000 for tank protection sizing procedures. Improperly 
specified relief vents may result in structural damage 
to the tank or system and can cause severe personal 
injury or death.  

When Pipe-Away relief vents are used, back 
pressure in the header system will affect the set point 
of weight loaded vents by the amount of the header 
pressure. Maximum possible header pressure must 
be considered when sizing the pressure relief vent.

SECTION II

SECTION III

in place. Make sure that any loading weights that 
might have been shipped separately, to protect the 
vent during shipping, are accounted for and stored 
with the vent. These weights, when required, will be 
installed during installation.  See Section IV.

SECTION IV

IV. INSTALLATION

make sure to install weights on the appropriate 
pallet. Tighten cover dome cap screws to 15 ft.-lbs.

NOTE:

 Wipe down the Seat Ring and Diaphragm 

when all the packing materials have been removed.

Inspect the gasket seating surface of the tank nozzle 
flange. It must be clean, free of scratches, corrosion, 
tool marks and flat.

FRP and Aluminum vents are furnished with flat 
faced flanges. It is recommended that they be 
installed on mating flat face flanges with a full faced 
gasket.  If the flat face of the vent is sealing against 
a raised face steel flange, a spacer or filler ring must 
be used to fill the annular space of the raised face 
steel flange.

Summary of Contents for 3200

Page 1: ...r overpressure conditions As the tank pressure increases as a result of product being pumped into the tank and or because of thermal expansion of the product and vapors the pressure pallet remains clo...

Page 2: ...the venting device II SAFETY WARNINGS Tank or system protection is the primary function of the weight loaded Pressure and or Vacuum Relief Vent It must be selected to meet the total pressure and vacu...

Page 3: ...laxed through the torque sequence WARNING Minimum clearance between tank roof and vacuum inlet port must be at least equal to the vents nominal flange bore Tank nozzle bore must be greater than or equ...

Page 4: ...ut 14 For settings above 32oz in2 See Figure 5 Remove machine screws 43 CCW Lift up to remove diaphragm retainer 17 24 and diaphragm 18 25 and pallet 19 26 and stiffener plate 20 27 Clean parts with a...

Page 5: ...ccur if any of these three conditions happens This can cause a tank failure severe personal injury and material damage Select the appropriately tagged set of weights 21 28 and carefully lower each set...

Page 6: ...leakage does not exceed SCFH for 6 inch size and smaller 5 SCFH for 8 inch to 16 inch or 20 SCFH for larger than 16 inch at 75 of set point then a vent is considered satisfactory for all practical pur...

Page 7: ...hipped Serial Number typically 6 digits PARTS KIT for FIELD REPAIR Contact your local Cashco Inc Sales Repre sentative with the Serial Number and Product code Identifythepartsandthequantityrequired to...

Page 8: ...ap Screw 16 Seat Rings 17 Diaphragm Retainer Vac 18 Pallet Diaphragm Vac 19 Pallet Vac 20 Stiffener Plate Vac 21 Pallet Weights Vac 22 Pallet Guide Vac 23 Stem Assy Vac ITEM NO DESCRIPTION 24 Diaphrag...

Page 9: ...EM NO DESCRIPTION 14 Lock Nuts 17 Diaphragm Retainer Vac 18 Pallet Diaphragm Vac 19 Pallet Vac 22 Pallet Guide Vac 23 Stem Assy Vac ITEM NO DESCRIPTION 24 Diaphragm Retainer Pres 25 Pallet Diaphragm P...

Page 10: ...GTH Size Item 34 0 Item 34 1 Item 34 2 2 23 17 20 3 25 20 22 4 33 28 26 6 38 34 32 8 46 41 39 10 56 47 47 12 58 51 55 Quantity 2 per unit Quantity 3 per unit Figure 10 Flame Screen ITEM NO DESCRIPTION...

Page 11: ...assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Cashco Inc product remains solely with the purchaser Figure 11...

Page 12: ...t torque Check flange gap around circumference for uniformity If the gap is not reasonably uniform make the appropriate adjustments by selective tightening before proceeding Round 2 Tighten to 50 to 7...

Page 13: ...sed face steel flange Refer to Gasket Dimension Table Ensure that the gasket material is suitable for the service Make sure that the gasket is compressed evenly and the flanges are not distorted Utili...

Page 14: ...ct leads to heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature m...

Page 15: ...CA5 SA5 DA2 DA4 DA5 DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT...

Reviews: