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18. SERVICING & PARTS REPLACEMENT 

38

18.1 To remove the trim. 

38

18.2 To remove the visual baffle. 

39

18.3 To remove the window door panel. 

39

18.4 To remove the fuel effect and ember wool

39

18.5 To remove the top tray. 

40

18.6 To remove the base tray. 

40

18.7 To remove the burner assembly and tray

40

18.8 To access and remove the Inspection panel

40

18.9 Checking the aeration settings of the burners

40

18.10 To remove the wall liners

41

18.11 To remove the pilot unit. 

41

18.12 To remove the Mertik GV60 gas valve. (RC) 

42

18.13 To remove the Teddington gas valve and switch. (FS)

43

18.14 To remove the receiver box. (RC)

43

18.15 To remove the thermocouple interrupter block. (RC) 

44

18.16 To replace the burner (s). 

44

18.17 To remove the burner injector. 

44

18.18 To remove the appliance from the fireplace. 

44

CONTENTS (Continued)

Section

Page

Page 7

© 

GDC Group Ltd. NOV 2017

INSTALLER GUIDE

Summary of Contents for Inspire 1000FS

Page 1: ...es sufficient details to enable this appliance to be installed operated and maintained satisfactorily However if further information is required our Valor Technical Helpline will be pleased to help Te...

Page 2: ...ication should be made giving details of the proposed use to the following address The Marketing Communications Manager GDC Group Ltd Millbrook House Grange Dive Hedge End Southampton SO30 2DF Warning...

Page 3: ...manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute The Highest Standards Valor is a member of the Benchark scheme and HHIC Heating and Hot water Industry C...

Page 4: ...INSTALLER GUIDE FOR OWNER GUIDE SEE PAGES 45 TO 64 GDC Group Ltd NOV 2017 Page 4 INSTALLER GUIDE...

Page 5: ...eplace 15 5 9 Fireplace clearances 15 5 10 Installation options 16 17 5 11 Flues 17 6 PACK CONTENTS 18 19 7 FIREPLACE CHECK 20 7 1 Soundness for appliance attachment 20 7 2 Fireplace flue pull 23 8 GA...

Page 6: ...rner checks 30 13 3 1 Lighting the fire RC 30 13 3 2 Adjusting flame height RC 31 13 3 3 Adjusting to pilot only RC 31 13 3 4 Turing off RC 31 13 3 5 Lighting the fire FS 31 13 3 6 Adjusting flame hei...

Page 7: ...panel 40 18 9 Checking the aeration settings of the burners 40 18 10 To remove the wall liners 41 18 11 To remove the pilot unit 41 18 12 To remove the Mertik GV60 gas valve RC 42 18 13 To remove the...

Page 8: ...18 mm E 443 mm 443 mm 443 mm Dimens ion 600FS 600RC Frameless 800FS 800RC Frameless 1000FS 1000RC Frameless 600FS 600RC Grande Trim 800FS 800RC Grande Trim 1000FS 1000RC Grande Trim 600FS 600RC Edge T...

Page 9: ...required This product uses log fuel effect pieces burner compartment walls and ceramic pebbles containing Refractory Ceramic Fibres RCF which are man made vitreous silicate fibres Excessive exposure t...

Page 10: ...the manufacturer s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations The Benchmark Checklist on the inside back pages of this guide can be u...

Page 11: ...hr FS Input Med Gross 3 2kW 10 918 Btu hr 3 1kW 10 578 Btu hr 3 7kW 12 625 Btu hr FS Input Min Gross 2 4kW 8 189 Btu hr 2 4kW 8 189 Btu hr 2 8kW 9 554 Btu hr Inlet Test Pressure Cold 20 0 1 0 mbar 8...

Page 12: ...on of net efficiency to gross was achieved by multiplying the net efficiency by the following conversion factor from Table E3 of SAP 2005 rounding down to the nearest whole number 4 3 NOx For NG the W...

Page 13: ...Installation Inset LFE gas fires BS 6891 Gas pipework installation In England and Wales the current edition of the Building Regulations issued by the Department of the Environment and the Welsh Offic...

Page 14: ...rmance of the appliance Note the spillage test requirements detailed further on in this manual If the fan is likely to affect the appliance the appliance must not be installed unless the fan is perman...

Page 15: ...over to be aligned horizontally Any excessive unevenness uneven tiles Cotswold stone etc should be rectified The appliance must not stand on combustible materials or carpets Where no hearth is fitted...

Page 16: ...base of the fireplace opening in the wall to the finished floor level is at least 110mm Where there is no floor covering or carpet and the floor is of a type that is likely to be covered in such a way...

Page 17: ...lue 200mm diameter factory made insulated flue manufactured to BS4543 Part 2 175mm diameter flue pipe See BS6461 Part 1 for suitable materials Single wall twin wall or flexible flue liner with a minim...

Page 18: ...oam seal 1 off If Frameless trim selected 2 off Inlet T Connector 1 off 8 Button RC Handset 1 off Burner and Convector box unit 1 off Nut and Olive 1 off Wood screw 6 off Cable clamp 2 off Smoke match...

Page 19: ...st point 1 Nut and olive for 8mm inlet pipe 1 Smoke match tube 1 Ember wool 600 approx 1 g 800 approx 2 g 1000 approx 3 g 2 Slider handle FS only Choice of either Chrome or Black handle can be fitted...

Page 20: ...t and check that there is a definite flow through the flue Verify outside that the smoke exits from one terminal only and that the termination is suitable Observe where possible upstairs rooms and lof...

Page 21: ...ng by hand the two M5 knurled screws in an anti clockwise direction located just under the base of the door frame Keep these two screws save as they will be needed later Carefully lift out at the base...

Page 22: ...a slot to allow the pipe to pass through its center The slot is larger than the 8mm pipe so the remaining open area MUST be sealed with tape after the pipe is located 8 This appliance is supplied wit...

Page 23: ...powered There are two 1 5 Volt Alkaline AAA size batteries supplied Remove the rear battery compartment cover from the remote control handset Fit the batteries in to the handset Replace the cover 10...

Page 24: ...e reset button Within the subsequent 20 seconds press the DOWN button on the handset until you hear an additional long signal confirming the code is set Please inform the customer that this is a one t...

Page 25: ...lockwise direction Remove any protective film from the battery if applicable and place into the generator The negative terminal should go in first The battery is marked with Screw back on the cap 9 7...

Page 26: ...uitably sized masonry drill for the wall plugs supplied 5 Insert a wall plug into each hole 6 Place the convection box back in position in the fireplace 7 Fit a wood screw through each hole in the con...

Page 27: ...nst the fireplace front surround Always screw the base into position before applying tension to the cables This will ensure a tight seal between the top of the convection box and wall 5 The convection...

Page 28: ...screws in the retainers and apply tension to the cables by turning the hexagonal adjusters clockwise as far as possible 12 Feed the free length of the cables through the small holes in the back of the...

Page 29: ...ate into the rear wall section Fit each piece side to side leaving no gaps PLEASE NOTE Care must be taken to avoid damage to the liners when fitting 12 2 Fitting the Glass liners spacer support This m...

Page 30: ...rom the rear The T connector includes a valve for isolating the gas supply The supply pipe must be rigid material Flexible pipe must not be used Connect the supply line to the appliance 2 If closed op...

Page 31: ...eat these steps with the two burners ignited 13 3 3 Adjusting to pilot only setting When the burner is operating press and hold the DOWN button until the burner flame extinguishes To turn the main bur...

Page 32: ...OFF Note There is no pilot only setting on the Slider FS models 13 3 7 Turning off To turn the fire off push the slider as far as possible to the RHS 13 4 Check inlet pressure The appliance is pre set...

Page 33: ...ross the burners Each fire is supplied with a single bag of ember wool 600 models approx 1 gram 800 models approx 2 grams and 1000 models approx 3 grams DO NOT EXCEED THE WEIGHT OF EMBER WOOL SUPPLIED...

Page 34: ...ure it 15 FULL OPERATING CHECKS 15 1 Check the burner operation Repeat the checks conducted in section 13 3 Please note When first turned on from cold the flames will appear predominantly blue When op...

Page 35: ...above test is satisfactory open all internal connecting doors hatches etc in the room Keep all doors and windows that open to the outside of the building closed Recheck for spillage as above If an ext...

Page 36: ...outside metal return on the outer convector box Push the trim tight up to the fire ensuring that the magnets are fully incontact and holding the trim in place 2 Frameless The frameless trim is pre fi...

Page 37: ...perate to its maximum potential if the flue is primed during the first 20 30 minutes of use To do this simply set the control to its highest setting This will also burn off any carbon deposits that ma...

Page 38: ...vy duty polythene bag clearly labelled as RCF waste RCF waste is classed as a stable non reactive hazardous waste and may be disposed at a landfill licensed to accept such waste Protective clothing is...

Page 39: ...2 Remove the fuel effect in the reverse order to that shown for fitting in the ceramic guide The ceramic fuel effect may cause staining discolouration to decorative surfaces It is therefore advisable...

Page 40: ...on or cleaning of debris necessary can now be carried out 3 Replace in reverse order a flue flow test should be carried out at this stage Refer to the relevant section of BS5440 Part 1 for this proced...

Page 41: ...ut from the base After locating the holes gently push out the liner s till flat inside the convector box then angle to remove being careful not to rub the edges off the inner convector box 6 Replace i...

Page 42: ...on the base of the tabs and not the leads It is important that when replacing the leads that the lead with the larger tag From the receiver is furthest away from the valve body 4 Detach the pilot pipe...

Page 43: ...nerator will lift up and away 6 Detach the pilot pipe from the gas valve 7 Detach the inlet pipe 8 Detach the front burner pipe 9 Detach the rear burner pipe 10 The valve is conected to the slider ass...

Page 44: ...remove the burner clamping plate from the upper right hand side of the burner Remove all screws for ease 3 Unscrew and remove the injector cover plate from underneath the burner 4 Support the elbow in...

Page 45: ...Page 45 GDC Group Ltd NOV 2017 OWNER GUIDE OWNER GUIDE FOR WARRANTY SERVICE AND BENCHMARK INFORMATION SEE PAGES 58 TO 63...

Page 46: ...and painted parts 54 Removing and cleaning the window assembly 54 Ceramic fuel effect log pieces and convector box compartment walls 54 Burner 55 MAINTENANCE 56 Battery replacement 56 RC Handset 56 R...

Page 47: ...mm E 443 mm 443 mm 443 mm Dimens ion 600FS 600RC Frameless 800FS 800RC Frameless 1000FS 1000RC Frameless 600FS 600RC Grande Trim 800FS 800RC Grande Trim 1000FS 1000RC Grande Trim 600FS 600RC Edge Tri...

Page 48: ...the trim Please bear this in mind if ever you are considering altering the room Do provide a suitable guard that complies with BS 8423 for the protection of young children the elderly the infirm and p...

Page 49: ...e 400mm from the top of the appliance not the trim Don t hang clothing towels or any other fabrics over the fire Don t add any ceramic fuel effect pieces to the burner This could cause incomplete comb...

Page 50: ...ly HIGH NG input of 3 5kw Gross Minimum front burner only LOW NG input of 2 5kw Gross Natural Gas 1000FS Maximum both burners HIGH NG input of 6 95kw Gross Medium front burner only HIGH NG input of 3...

Page 51: ...Remote Control Handset Reference the remote control handset operation manual for all the features Setting Fahrenheit or Celsius Setting the time Child Proof option Manual mode handset Standby mode Pli...

Page 52: ...eing To turn the main burner on again simply press and hold the UP arrow button To turn off To turn the fire off press the OFF button After turning the fire off the remote control valve will return to...

Page 53: ...to the RHS increments will be felt as the slider moves giving you the following outputs Position 1 After ignition Front burner is on LOW Position 2 Moving slider handle one increment to RHS front bur...

Page 54: ...d Any stains on the glass can be removed with a non abrasive cleaner such as a ceramic hob cleaner Never use abrasive cleaners Clean the window carefully in accordance with the instructions supplied w...

Page 55: ...gest that you remove the ceramic fuel effect pieces in the reverse order to that shown in the ceramic fuel effect installer and owner guide Once cleaned replace the log fuel effect as in ceramic fuel...

Page 56: ...of the visual baffle is held in place with two M5 knurled screws Unscrew both anti clockwise by hand to remove them holding the visual baffle gently pull forward to remove The battery pack is now acce...

Page 57: ...clear of any form of obstruction It is possible that deposits of mortar or soot could fall and accumulate causing the flue to be blocked or restricted and so preventing proper clearance of dangerous...

Page 58: ...k Checklist on the inside back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation...

Page 59: ...call our UK Helpline on 0844 879 35 88 or from the Republic of Ireland on 01 842 8222 for any general advice that you may need When calling the Helpline it would be helpful if you could have the foll...

Page 60: ...ectricity where applicable Reimbursement of any third party repair or replacement costs that we haven t been told about or agreed with you in advance Compensation or consequential losses e g loss of e...

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Page 63: ...Page 63 GDC Group Ltd NOV 2017 A LABEL CONTAINING THE SERIAL NUMBER AND BARCODE MAY HAVE BEEN PLACED INSIDE THIS BOX SERIAL NUMBER LABEL TO BE AFFIXED HERE OWNER GUIDE...

Page 64: ...Page 64 GDC Group Ltd NOV 2017 OWNER GUIDE...

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