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17

12.3

TO REMOVE THE COMPLETE
BURNER UNIT (See figure 27)

12.3.1

Remove the 5 loose coals, ceramic side walls,

front base coal, rear base coal and ceramic back wall.

12.3.2

Remove the front surround unit - See section

12.2.

12.3.3

Support the inlet isolating elbow to avoid

straining the pipework and disconnect the appliance from
the elbow.

12.3.4

Detach the burner unit from the convection box

by removing 3 screws.

12.3.5

Replace in the reverse order.

12.4

TO REMOVE THE PILOT UNIT (See
figure 28)

12.4.1

Remove the burner unit - See section 12.3.

12.4.2

Disconnect the electrode lead from tab

underneath the electrode.

12.4.3

Undo the thermocouple nut at the gas tap.

12.4.4

Disconnect the pilot pipe from the pilot unit

elbow.

12.4.5

Remove the first screw

 s

ecuring the dust cage to

the

 

pilot unit / burner. Carefully remove the dust cage and

place aside.

12.4.6

Remove the second screw securing the

 

pilot unit

to the burner. Remove the pilot unit and place it aside

12.4.7

Refit in the reverse order

Note

1  The pilot unit must be replaced as a whole assembly.

Its individual components are not separately replaceable.

2.  Once removed, ensure that the dust cage is cleaned

before refitting. Make sure that it locates squarely onto the pilot
unit without any gaps between the cage edges and the pilot unit.

12.5

TO REMOVE THE GAS TAP/F.S.D.

12.5.1

Remove the burner unit - See section 12.3.

12.5.2

Disconnect the electrode lead from tab

underneath the electrode.

12.5.3

Undo the thermocouple nut at the gas tap.

12.5.4

Disconnect the inlet pipe at the tap end.

12.5.5

Disconnect the pilot pipe at the tap end.

12.5.6

Disconnect the main burner pipe at the tap end.

12.5.7

Pull off the control knob.

12.5.8

Remove the gas tap fixing nut. Pull the tap clear

of the control plate.

12.5.9

Replace in the reverse order.

           

 

Fig. 27 Burner attachment points

                 

 

Fig. 28 Pilot unit attachment points (Dust cage not shown

for clarity)

Summary of Contents for BR

Page 1: ...06 02 MODEL BR417 G C 3 2 0 3 2 0 7 I n s e t L i v e F u e l E f f e c t G a s F i r e with U l t i m a t e or Superflame Front I N S T A L L E R G U I D E Please keep in a safe place for future refe...

Page 2: ...all rates apply As supplied this appliance is for use with natural gas G20 When converted using Valor conversion kit no 591149 this appliance is for use with propane gas G31 These appliances are for u...

Page 3: ...pipe installation 11 Preliminary burner checks 11 Reference pressure check 11 Ceramic coals walls installation 12 Full operating checks 13 Control settings check 13 Flue spillage check 13 Flame super...

Page 4: ...nstallers CORGI requires its members to work to recognised standards The Confederation for the Registration of Gas Installers CORGI requires its members to work to recognised standards The installatio...

Page 5: ...must be mounted behind a non combustible hearth n b conglomerate marble hearths are considered as non combustible The appliance can be fitted to a purpose made proprietary class O 150 C surround The...

Page 6: ...r sealing tape 1 Flue restrictor plate 6 Fibre plugs 4 Woodscrews 2 Fire retaining cables 2 Cable clamps 4 Eyebolts 1 Installation template 1 Smoke match tube 1 Fire front casting 1 Bottom front cover...

Page 7: ...or are sound enough to take the eyebolts and screws If these areas have deteriorated due to prolonged use they should be made sound with a suitable cement 4 2 3 Installations using a metal flue box Th...

Page 8: ...and through a cut out at either rear bottom corner of the fire front casting For side connection final installation of the supply pipe should be left until the appliance is installed in the fireplace...

Page 9: ...a concealed connection is being used insert the convection box into the fireplace feeding the supply pipe through the pierced hole in the rear seal 7 1 2 Mark the fireplace front surround through the...

Page 10: ...10...

Page 11: ...ainer over the bottom end of each cable 7 2 8 Pull each cable taut Push the cable retainers hard up against the V brackets Tighten the screws in the retainers so that they clamp the cables in position...

Page 12: ...ition has been achieved keep the control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the...

Page 13: ...marked at the rear bottom corners L Left side R Right side Place the side walls against the sides of the fire box and in the recesses at the sides of the base coals The markings L R should be at the...

Page 14: ...of the cross member figure 23 Keeping the neck of flared end in contact with the edge of the cross member slide the tube to the left until you feel it enter the notch in the edge of the cross member...

Page 15: ...om of the appliance 11 6 Explain to the customer that the appliance has a flame failure spillage monitoring system Point out the explanation of this system shown in the owner s guide under Operating t...

Page 16: ...hand plaque in position The left side of the plaque must touch the inside edge of the retaining flange at the left side of the burner well 12 1 6 Place the new right hand plaque in position Make sure...

Page 17: ...12 4 6 Remove the second screw securing the pilot unit to the burner Remove the pilot unit and place it aside 12 4 7 Refit in the reverse order Note 1 The pilot unit must be replaced as a whole assemb...

Page 18: ...are correctly engaged Check the operation of the tap 12 7 8 Refit the piezo generator 12 8 TO REMOVE THE MAIN BURNER INJECTOR 12 8 1 Remove the burner unit See section 12 3 12 8 2 Disconnect the main...

Page 19: ...l knob 1 545979 E Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Appliances 544929 F Burner plaque gasket set 1 569439 G Ceramic rear wall 1 545999 H Front coal halves 1 569449...

Page 20: ...ards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our...

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