Valor 495 Installer'S Manual Download Page 17

17

16.7

To Remove the Pilot & Cross Lighting Burner

16.7.1

Remove the outer case - see section 16.2

16.7.2

Remove the window unit - see section 16.1

16.7.3

Remove the ceramic fuel effects.

16.7.4

To gain clear access to the pilot burner screw, detach the

right hand front log support by removing two screws - see figure
19.

16.7.5

Remove the pilot and cross lighting burner by

unscrewing the two screws fixing it to the bracket at the right side
of the firebox - see figure 19.

16.7.6

Refit in the reverse order.

16.8

To Remove the Pilot Jet

16.8.1

Remove the pilot and cross lighting burner - see section

16.7

16.8.2

Disconnect the pilot pipe at the jet end and spring clear

of the carrier.

16.8.3

Remove the pilot jet and carrier from the bracket.

16.8.4

Refit in the reverse order.

16.9

To Remove the Gas Tap and Piezo Unit

16.9.1

Remove the outer case - see section 16.2

16.9.2

Disconnect the electrode lead.

16.9.3

Remove the gas tap securing nut

16.9.4

Remove the gas tap bracket by unscrewing one

screw, attaching it to the back panel and two screws
attaching it to the bulkhead panel - see Fig.20 screws 'A'
and 'B'

16.9.5

Disconnect the four pipes from the gas tap.

16.9.6

Disconnect the thermocouple and flue switch

wires from the gas tap interrupter block (Fig. 20 a).

16.9.7

Remove the interrupter block from the gas tap.

16.9.8

Refit in the reverse order.

When reconnecting the thermocouple nut to interrupter
block, make sure that the flue switch wires are properly
located.  Initially screw the thermocouple nut until finger
tight, then finally tighten a further quarter turn with a
spanner.

16.10 To Remove the Piezo Generator

16.10.1

Remove the gas tap and piezo unit as 16.9 above.

16.10.2

Make sure that the tap is in the off position.

16.10.3

Remove the circlip holding the piezo unit to the tap.

Remove the piezo unit.

16.10.4

Refit in the reverse order.

When reconnecting the thermocouple nut to interrupter block, make
sure that the flue switch wires are properly located.  Initially screw
the thermocouple nut until finger tight, then finally tighten a further
quarter turn with a spanner.

16.11 To Grease the Control Tap

16.11.1

Detach the tap and remove the piezo generator as 16.10

above making sure that the tap is in the off position.

16.11.2

Remove the two screws from the head of the tap.  Remove the niting head and spindle complete with collar and

spring.

16.11.3

Note the position of the slot in the plug - mark its position on the tap body.

 

 Fig. 20a Flue Switch Wires & Interrupter Block

 Fig. 20 Manifold View

  

 Fig. 19 Firebox Internal Fixings

Summary of Contents for 495

Page 1: ...E L 4 9 5 R a d i a n t C o n v e c t o r G a s F i r e HIGHLIGHT Code 4950 Charcoal Case with Coals Code 4951 Autumn Brown Case with Logs I N S T A L L E R G U I D E Please keep in a safe place for...

Page 2: ...ur Valor AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply These appliances are for use with natural gas G20 These appliances are for use in the United Kingdom GB...

Page 3: ...ect 12 Operation Check 13 Reference Pressure Check 13 Spillage Check 14 Outer Case Fitting 14 Final Checks Owner Instruction 15 Servicing 16 Window Unit 16 Outer Case 16 Fuel Effect 16 Rear Burner Tub...

Page 4: ...Failure to install the appliance correctly could lead to prosecution The Council for the Registration of Gas Installers CORGI requires its members to work to recognised standards 2 2 In the United Ki...

Page 5: ...opening sizes it must be made of a non combustible material 2 8 There must be a flat area 10mm minimum width outside each side and above the top of the closure plate to enable the sealing tape to be p...

Page 6: ...crews 2 Plastic Caps for foot screws 1 Smoke match tube Remove all the items carefully to prevent damage Some items may be contained in the packaging fitments Examine the packaging carefully before di...

Page 7: ...till no definite flow the chimney may require attention Do not fit the fire seek expert advice 6 PREPARE THE FIRE 6 1 Stand the fire upright 6 2 Remove the window unit by detaching the knurled screws...

Page 8: ...ently slide into place The spigot must enter the closure plate to a depth of at least 25mm 8 3 If the fire is fitted to a recessed fireplace an extension flue spigot up to a maximum total length of 12...

Page 9: ...ce of the recess at the bottom front of the coal bed should be behind the black front cross rail of the firebox The extreme front of the coal bed should sit on the top edge of the cross rail see figur...

Page 10: ...bed The ear at the rear right of coal C should rest in the depression in the ridge at the right side of the wall 10 1 4 Position the rear right coal embossed D on its underside in the well in the coa...

Page 11: ...should locate over the narrow ridge also embossed E situated towards the rear left of the coal bed The left side of coal E should drop behind the high point at the front of the vertical ridge The back...

Page 12: ...e at each side 10 2 2 Place the front log on the retaining cradles between the rear and front burner tubes Fig 15 Centre the log so that the gap to the firebox walls is the same at each side 10 2 3 Pl...

Page 13: ...oximately five seconds to allow the thermocouple probe to warm up then release it If the burner does not remain alight ensure that the air has been purged 11 3 Check that the burner is correctly aligh...

Page 14: ...seek expert advice 13 7 If an extractor fan is installed in the same room as the fire or a connecting room check that spillage does not occur with the fan operating and all doors between the fan and...

Page 15: ...ning periodically both outside and inside as described in the users instructions Explain how to remove and replace the window unit and fuel effects for cleaning etc Stress that cleaning should only be...

Page 16: ...3 To Remove the Fuel Effects 16 3 1 Remove the window unit as described in section 16 1 16 3 2 Remove the fuel effects 16 3 3 Refit in the reverse order Replace the effects as described in the releva...

Page 17: ...nect the thermocouple and flue switch wires from the gas tap interrupter block Fig 20 a 16 9 7 Remove the interrupter block from the gas tap 16 9 8 Refit in the reverse order When reconnecting the the...

Page 18: ...e the rear burner tube see section 16 4 3 16 13 9 Remove the three screws securing the bulkhead panel inside the firebox right side see figure 19 16 13 10Remove the screw securing the gas tap bracket...

Page 19: ...make sure that the flue switch wires are properly located Initially screw the thermocouple nut until finger tight then finally tighten a further quarter turn with a spanner When relocating the manifol...

Page 20: ...lectrode APCO Ref 50197 1 525599 E Thermocouple Orkli T100 9 400mm long 1 522999 F Injector Bray Cat 77 Size 170 1 540079 G Injector Bray Cat 18 Size 220 1 540099 H Rear Burner with Shutter 1 540129 J...

Page 21: ...t Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company A...

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