Valor 4190 Installer'S Manual Download Page 21

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11.2     

Check reference pressure

The appliance is pre-set to give the correct heat input at the inlet
pressure shown in section 1 of this manual. No adjustment is necessary.
Check the burner pressure by fitting a pressure gauge at the test point.
The test point is on the pipe situated below the bottom right corner of
the burner unit (See figure 32). Check the pressure with the appliance
alight and set at maximum output.
After checking, turn off the appliance. Remove the pressure gauge and
replace the test point sealing screw. Relight the appliance. Turn to the
maximum output position and test around the sealing screw for gas
soundness with a suitable leak detection fluid.

11.3     

Spillage check

A spillage check must be made before leaving the installed
appliance with the customer. Make this with all the ceramic
coals in position.
11.3.1

Close all doors and windows in the room containing

the appliance.

11.3.2

Light the appliance and set the slide control to the

maximum burning position.

11.3.3

Leave the appliance on for five minutes.

11.3.4 There are two types of smoke match holders. One has a
copper finish, the other is plain steel. Please apply the relevant
parts of the spillage test instructions

.

Place the smoke match tube into the convection box at the
right hand side and immediately below the black top cross
member. Angle it at approximately 45° to the horizontal.

Copper finish tubes

Insert the tube so that the raised ring

(approx. 25mm from the end) touches the outside surface of
the edge of the cross member (figure 33).

Plain steel tubes: 

Insert the tube so that the neck of its flared

end touches the inside surface of the edge of the cross member (figure 33).
Keeping the raised ring (for copper finish tubes) or neck of  flared end (for plain steel
tubes) in contact with the edge of the cross member, slide the tube to the left until you
feel it enter the notch in the edge of the cross member. Make sure that the tube is
pointed upwards at 45º to the horizontal.
The installation is satisfactory if the smoke is drawn into the appliance. If the smoke is
not drawn into the appliance, leave the appliance alight at the maximum setting for a
further ten minutes and then repeat the test. If the smoke is still not drawn into the
appliance, inspect the sealing to the fireplace surround. If the sealing is satisfactory but
the appliance is installed with the flue restrictor (see section 6.4), remove the restrictor,
reseal the appliance and retest. If smoke is still not drawn into the appliance 

Disconnect

the appliance and seek expert advice.
11.3.5

If the above test is satisfactory, open all internal connecting doors, hatches, etc.

in the room. Keep all doors and windows that open to the outside of the building
closed. Switch on any extractor fan installed in the same room as the appliance or a
connecting room. Open all doors and other openings between the fan and the appliance.
Recheck for spillage as above. If the smoke is drawn into the appliance, continue with
the installation. If the test is not satisfactory, 

Disconnect the appliance and advise the

customer of the cause of failure.

      

  Fig. 33 Smoke match tube position

  Fig. 32 Pressure test point

Summary of Contents for 4190

Page 1: ...NaturalGas MODEL4191 ForPropaneGas I n s e t L i v e F u e l E f f e c t G a s F i r e s with U l t i m a t e F i r e s l i d e or F u s i o n Front I N S T A L L E R G U I D E Please keep in a safe p...

Page 2: ...e will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r Model 4190 is for use with natural gas G20...

Page 3: ...ation 17 Operating Checks 20 Fire Control Check 20 Reference Pressure Check 21 Spillage Check 21 Final Review 22 Servicing Parts Replacement 23 Ignition Microswitch 23 Gas Shut off Microswitch 23 Fire...

Page 4: ...and is visible when the bottom front cover is removed Model 4190 Model 4191 Gas Natural G20 Propane G31 Inlet Pressure 20mbar 37mbar Input Max Gross 6 0kW 20 500Btu h 6 1kW 20 800Btu h Input Min Gross...

Page 5: ...ns of BS1289 as well as the current edition The flue blocks must have a minimum width not less than 63mm and a cross sectional area not less than 13 000mm2 Older editions of BS1289 required a cross se...

Page 6: ...o a purpose made proprietary class O 150 C surround The hearth material must be at least 12mm thick The periphery of the hearth or fender should be at least 50mm above floor level to discourage the pl...

Page 7: ...lation for the appliance is taken if it does not affect the safe performance of the appliance Note the spillage test requirements detailed further on in this manual If the fan is likely to affect the...

Page 8: ...Woodscrews 2 Fire retaining cables 2 Cable clamps 4 Eyebolts 1 Knurled shoulder screw for control linkage fixing 1 Installation template 1 Battery 1 Smoke match tube 2 Machine screws for front surrou...

Page 9: ...trol pivot bracket clockwise as far as it will go see figure 6 This should close the ignition circuit Sparks should be seen tracking from the electrode pin to the thermocouple tip see figure 7 If ther...

Page 10: ...d in section 7 of this manual Before selecting the retention method consult with the customer Method 2 is provided for instances where drilling holes in the front surface of the fireplace surround is...

Page 11: ...area Note that the areas are different for fireplaces with conventional brick flues and precast flues 5 1 2 Place the template on the fireplace floor printed side upward with the front line level with...

Page 12: ...e pipe If the hole is larger than the pipe seal it with tape Do not pierce the seal unless the supply pipe is to pass through it 6 4 The appliance is supplied fitted with a flue restrictor see figure...

Page 13: ...sing a no 12 masonry drill The holes should be equidistant each side of the centre line of the fireplace to ensure that the appliance finishes centrally in the opening when tension is applied to the c...

Page 14: ...en the cable retainers 7 2 12 If the convection box is not correctly aligned release the tension on the cables by slackening the screws and turning the hexagonal adjusters fully anticlockwise The conv...

Page 15: ...ltaneously open the gas tap allowing the gas to flow to the pilot Wait a few seconds while the air is purged The electronically generated sparks should light the pilot The pilot should then light the...

Page 16: ...control linkage Carefully slide the control button downwards while feeding the bottom of the control linkage through the gap between the surround fixing bracket and the burner supply pipe see figure...

Page 17: ...flat against the rear of the fire box See figure 24 10 2 Place the two halves of the front base coal in the burner compartment so that they rest on the ledges at the sides and front Pull the coals for...

Page 18: ...are marked at the rear bottom corners L Left side R Right side Place the side walls against the sides of the fire box and in the recesses at the sides of the base coals The markings L R should be at...

Page 19: ...e them in the central two valleys of the front coal See figure 28 10 5 2 Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 29 Plac...

Page 20: ...e burner should ignite at its lowest setting within 4 seconds of the pilot igniting Keep at this position for a further 10 seconds to allow the pilot flame to stabilise 11 1 4 Release the button The b...

Page 21: ...tside surface of the edge of the cross member figure 33 Plain steel tubes Insert the tube so that the neck of its flared end touches the inside surface of the edge of the cross member figure 33 Keepin...

Page 22: ...nder 12 6 Explain to the customer that the appliance has a flame failure spillage monitoring system Point out the explanation of this system shown in the users instructions under Operating the fire Ad...

Page 23: ...the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the main burner After servicing make sure that the ceramic walls and coals are replaced correctly as...

Page 24: ...ntil it contacts the end of the spindle of the shut off tap 13 3 6 2 Pick up the outer surround and slide the control button upwards as far as it will go Make sure that the bottom of the linking bar i...

Page 25: ...See figure 41 Lift the slide unit clear 13 5A 3 Refit in the reverse order See section 13 3 6 for refitting the surround 13 5B To remove the control slide unit Fusion front 13 5B 1 Remove the surround...

Page 26: ...ve the pilot unit see figure 46 13 9 1 Remove the burner unit See section 13 8 13 9 2 To give clear access for disconnecting the pilot pipe detach the ignition generator bracket unit from the burner a...

Page 27: ...ured to give a good electrical contact See section 13 3 6 for refitting the surround 13 11 To remove the gas flow rate controller see figure 49 13 11 1 Remove the burner unit See 13 8 13 11 2 Detach t...

Page 28: ...eft squeezing the gasket between the two plaques Any gap should be between the right side of the plaque and the right side retaining flange 13 13 7 Fit the front and rear plaque clamping strips Make s...

Page 29: ...Natural Gas Appliances 1 566239 Injector Elbow type Bray cat 82 size 190 For Propane Gas Appliances 566939 H Igniter unit 1 554949 J Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner...

Page 30: ...ds Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our ga...

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