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MANURE CONTROL

TECHNICAN

’S MANUAL V0.

3

2020-02-19

12

4.2

Dimensions

Dimensions of the USFS Manure control panel:

A: 48 in
B: 36 in
C: 12 in

4.3

Ambient Conditions

Thermal Conditions

Ambient air temperature
For

Temperature

Storage

-25 to 50 °C

Operation

0 to 50 °C

Relative Humidity

Humidity range of 5% to 95%, without runoff or condensation.

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Summary of Contents for 1950506

Page 1: ...MANURE CONTROL TECHNICAN S MANUAL V0 3 2020 02 19 1 MANURE CONTROL TECHNICIAN S MANUAL V0 3 ...

Page 2: ...ts or corrections to this publication please let us know No part of this document may be reproduced in any form or by any means electronic mechanical or through photocopies without the prior permission of Valmetal Automation All applicable local safety regulations must be observed during the installation and use of this product For safety reasons and in order to guarantee compliance with the docum...

Page 3: ...Ambient Conditions 12 5 I O addressing 13 6 Navigator 14 7 Parameter 15 7 1 Technician Mode 15 7 2 Parameter 16 7 2 1 Langage 16 7 2 2 Reset 16 7 2 3 Power Failure 16 7 2 4 Autowasher 17 7 2 5 Unloading 17 7 2 6 Buzzer 17 7 2 7 Unit 17 7 2 8 Change Node 17 7 2 9 Remote I O 18 8 Alarm 19 8 1 Custom Alarm 19 8 1 1 Digital Input Alarm 19 8 1 2 Analog Input Alarm 20 8 1 3 Output Alarm 20 8 2 Event Par...

Page 4: ...ommand 27 9 2 2 Address of Stop Command 28 9 2 3 Interlock 28 9 3 Equipment 29 9 3 1 Type 29 9 3 2 Output 30 9 3 3 Input 31 9 3 4 Warning Only 31 9 3 5 Current Factor 31 9 3 6 VFD Nominal Current External VFD Only 31 9 3 7 Analog Signal External VFD Only 32 9 3 8 Shutdown ON Separator Doors Opening 32 9 3 9 Screw Parameter 33 9 4 Level Sensor 35 10 Autowasher 37 10 1 Input 37 10 2 Output 38 10 3 I...

Page 5: ...t potential risks and to draw your attention to information which may clarify or simplify a procedure IMPORTANT NOTE The installation use repair or maintenance of electrical equipment should only be performed by qualified personnel A qualified individual is a person with the skills and knowledge in the field of construction operation and installation of electrical equipment and who has followed th...

Page 6: ...ted and electrically isolated Do not touch the terminal screws or unshielded components when voltage is on The motor generates voltage as the shaft turns Before executing any type of work on the system block the motor shaft to avoid rotation AC voltage may couple with the voltage to unused conductors in the motor cable Isolate both ends of the unused conductors of the motor cable Before working in...

Page 7: ...HE EQUIPMENT Do not operate damaged devices or accessories Failure to comply with these instructions may result in death or serious injuries Contact Pro Line if you notice any damage NOTICE DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE Before tuning on the power and configuring the product verify that it complies with the mains voltage used Failure to comply with these instructions may result in mate...

Page 8: ...r work performed on the electrical equipment must be executed by an authorized electrician who must comply with the applicable rules and regulations and with the wiring diagrams provided Any electrical modification to the system not executed or supervised by US Farm System Valmetal Automation is neither recommended nor covered by the technical support and invalidates the product warranty Emergency...

Page 9: ...e system has been designed for automatic operation and the system s mechanical parts may cause unexpected movements at any time with or without warning Stay away from the areas where an accident risk is indicated Always disconnect the main power supply and if present block the main switch out of position before installing inspecting adjusting maintaining or servicing the equipment Caution Never cl...

Page 10: ...ges caused by faulty installation modification operation or by inappropriate or inadequate care and maintenance NOTE US Farm System Valmetal Automation accepts no responsibility for any damage caused by freezing The owner user must take the necessary measures to ensure that the equipment is not subjected to temperature extremes see section 4 3 ...

Page 11: ... backside of the box s door The identification plate contains the following data 1 Name address and telephone number of the manufacturer 2 cULus approval 3 Model number 4 Serial number 5 Short circuit current 6 Box voltage 7 Total FLA 8 Phase 9 Frequency 10 Information about the largest motor 11 List of all the motors 1 2 3 4 5 10 11 6 7 8 9 ...

Page 12: ...ns Dimensions of the USFS Manure control panel A 48 in B 36 in C 12 in 4 3 Ambient Conditions Thermal Conditions Ambient air temperature For Temperature Storage 25 to 50 C Operation 0 to 50 C Relative Humidity Humidity range of 5 to 95 without runoff or condensation ...

Page 13: ...ook in the schematic and you want to look to this output The IO Board is 0 and output is 13 Output number in the program will be 13 The IO Board is 1 and output is 00 Output number in the program will be 100 In the corner of the IO tag you will see the Card Pin Number The Card Pin Number will help you find the cable you need in the card If there is a change of output address make sure that the new...

Page 14: ...different menus Here is a short description of each icon Parameter Button This button is used to access time email general setup etc See Section 7 Alarm Button This button is used to access alarm maintenance and event See Section 8 Separator Button This button is used to access equipment sequence level See Section 9 Autowasher This button is used to access autowasher parameter See Section 10 ...

Page 15: ...2020 02 19 15 7 Parameter 7 1 Technician Mode To be able to access advanced parameter enter the technician password in the TECHNICIAN ACCESS box Once you are in technician mode you will have 15 minutes before having to re enter the password ...

Page 16: ...rameter 7 2 1 Langage You have 2 choice of language English and French Press on the desired language to changed it 7 2 2 Reset PLC input address for the Reset button on the front of the panel 7 2 3 Power Failure PLC input address for the UPS power failure input ...

Page 17: ...istribution conveyor Press to switch in metric 7 2 8 Change Node In that box you can change the node number for the smart overload Enter the Actual Node unprogrammed overload node generally set at 1 and the Desired Node Master 2 19 Remote 1 20 29 Remote 2 30 39 Remote 3 40 49 Remote 4 50 59 Remote 5 60 69 then press send If there is more than one unprogrammed overload you will need to plug it one ...

Page 18: ...put of the Emergency Stop is The emergency stop and the alarm light will be automatically programmed when the emplacement number is put in Example The input address of the Emergency Stop in the RECEPTION PIT REMOTE 1 is 200 meaning that the EMPLACEMENT number is 2 The input address of the Emergency Stop in the TRANSFER PIT REMOTE 2 is 300 meaning that the EMPLACEMENT number is 3 ...

Page 19: ...nput alarm and output alarm In technician mode press on the ALARM PARAMETER sec 8 1 1 Digital Input Alarm You have 5 programmable digital input alarm ADD Address of the digital input See section 5 DESCRIPTION Message that will appear if the alarm is active SEQUENCE If there is a sequence selected the alarm will only affect the selected sequence If it is left at none the alarm will stop everything ...

Page 20: ...ear if the alarm is active SEQUENCE If there is a sequence selected the alarm will only affect the selected sequence If it is left at none the alarm will stop everything 8 1 3 Output Alarm You have 5 programmable output to send a signal on any alarm or if a specific sequence is in alarm ADD Address of the digital output See section 5 SEQUENCE If there is a sequence selected the output will be acti...

Page 21: ... See Section 5 Level Analog Input mainly use for level Equipment Equipment is started ADDRESS EQUIPMENT Type INPUT or OUTPUT Address of the digital input or output See section 5 Type Level Programmed Level Sensor Type Equipment Programmed Equipment DESCRIPTION Message that will appear HIGH LOW Up Arrow Rising Edge of the condition will generate an event Down Arrow Falling Edge of the condition wil...

Page 22: ...m Equipment Name Warning Stacking Sensor The stacking sensor have been activated Equipment Name Alarm Stacking Sensor The stacking sensor have been activated for longer than the programmed delay Equipment Name Overload Screw Press The actual current of the screw has been above the limit for longer than the programmed delay Equipment Name Alarm Rotation Sensor The rotation probe does not respond Eq...

Page 23: ... The washer handle never cleared the left limit switch while moving right AUTOWASHER SCREEN RIGHT LIMIT SWITCH STAY ON The washer handle never cleared the right limit switch while moving left AUTOWASHER WASHER HANDLE NOT IN HOME POSITION The washer handle is not in starting position up and right limit switch AUTOWASHER MAXIMUM RUN TIME REACHED The maximum run time has been reached without completi...

Page 24: ...r link to the separator 9 1 General In that section you can see the state of your equipment and sequence You can customize the visual depending on the client set up To add or modified a set up click on the desired location and press on MODIFY Save the location set up Exit the location configurator Delete the location ...

Page 25: ...ion Vibrator Screen 1 Select the equipment associated with vibrator on the screen 1 Vibrator Screen 2 Select the equipment associated with vibrator on screen 2 Screw 1 Select the equipment associated with the first screw Screw 2 Select the equipment associated with the second screw Output Conveyor Select the equipment associated with the conveyor at the output of the separator ...

Page 26: ...ocation in PIT mode select PIT in the TYPE Name Name assign to this location Level Sensor Select the level sensor associated with the pit Equipment 1 6 Select the equipment associated with the pit The image will automatically be changed depending on the equipment type See Section 9 3 1 1 ...

Page 27: ...rt Command In that box you can modified the condition to start the sequence Address Address of the PLC digital input Delay Delay that the condition needs to be true to start the sequence Type Normally open or normally closed contact Equipment Programmed level sensor Start by Level level setpoint HIGH LOW The actual level must be higher than the setpoint The actual level must be lower than the setp...

Page 28: ...the sequence Type Normally open or normally closed contact Equipment Programmed level sensor Start by Level level setpoint HIGH LOW The actual level must be higher than the setpoint The actual level must be lower than the setpoint 9 2 3 Interlock Stop a sequence or prevent it from starting if another sequence is started Select the sequences that will have priority on the sequence you are programmi...

Page 29: ...s type None Agitator Pump Screw Vibrator Screen Output Conveyor 9 3 1 2 Motor Contactor Use PLC digital output See section 5 to activate the equipment VFD Modbus TCP IP communication with VFD Danfoss FC 202 Softstart Modbus TCP IP communication with ABB PSTX Softstart External VFD Use PLC digital output See section 5 to activate an external VFD analog input for monitoring current and analog output...

Page 30: ...dard Address PLC digital output address See Section 5 to activate equipment Enter address in Output 2 if the alternative mode is activated Node Communication address for smart overload Enter address in Output 2 Node if the alternative mode is activated Alternative 9 3 2 3 VFD and Softstart Those parameters are true only if the motor type is set to VFD or Softstart Standard Address Last 3 digit of ...

Page 31: ...g sensor Stacking Level Delay Time before an alarm is generated when the stacking level is on Set in minutes seconds 9 3 4 Warning Only The alarm associated with the equipment will be consider as warning and won t stop any sequence related to this equipment WARNING Valmetal Valmetal Automation are not to be held responsible for any damage cause by enabling this option 9 3 5 Current Factor Multiply...

Page 32: ...activated Screw 1 Select the first screw that is associated with the equipment you are programming Screw 2 Select the second screw that is associated with the equipment you are programming Delay Before Shutdown sec Time that the equipment is at slow speed VFD only or stay on when the hopper hit Delay After Shutdown sec Time that the equipment is at slow speed VFD only or stay off when the hopper c...

Page 33: ...AL V0 3 2020 02 19 33 Here the parameter for the pump Here the parameter for the vibrator 9 3 9 Screw Parameter To access the screw advanced parameter you must set the equipment type at Screw then press NEXT in the upper right corner ...

Page 34: ...5 minutes and restart the system If diaphragm is still activated for another Alarm Delay system shutdown and wait 10 minutes Restart again and if the diaphragm switch is still activated the 10 minutes waiting sequence restart if the sequence start condition is on Pressure Threshold PSI Pressure value that the air regulator needs to be adjust Screw Maximum Current Maximum current where the door wil...

Page 35: ... Here is the graphic that show how the air regulator work according to the screw press amperage 9 4 Level Sensor In that section you can program the level sensor Type The input is coming from a PLC analog Input The input coming from a VFD DANFOSS FC 202 ...

Page 36: ...ere the sensor is connected Name Name assign to the level LEVEL Actual level 0 100 Analog Value Value receive from the sensor VFD 4000 20000 ANALOG INPUT 0 30000 Min Value Analog value associated with the level at 0 Min Teach Transfer Analog Value to the Min Value Max Value Analog value associated with the level at 100 Mac Teach Transfer Analog Value to the Max Value ...

Page 37: ...her Here you can program the input and output see the state of the output link to a separator and the cleaning 10 1 Input In that box you have access to the input addressing and state Address PLC digital input address See Section 5 Input Activated Input Deactivated ...

Page 38: ...tween the sequence of the separator and the autowasher and setup the screen mister solenoid and the screw press solenoid Sequence Sequence to interlock with the autowasher Priority Autowasher sequence as priority Separator sequence as priority Screen Valve Address PLC output address for the screen mister solenoid Screw Press Address PLC output address for the screw press wash solenoid Screw Presse...

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