Valmet Flowrox FXM Series Installation, Operation And Maintenance Instructions Download

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alm

et, 4FXM70EN - 8/2022

Installation, operation and

maintenance instructions for

Flowrox™ FXM peristaltic metering

tube pumps

These instructions must be read carefully and understood prior to the installation, use, and servicing of this

product.

Installation, maintenance and

operating instructions

Summary of Contents for Flowrox FXM Series

Page 1: ...n and maintenance instructions for Flowrox FXM peristaltic metering tube pumps These instructions must be read carefully and understood prior to the installation use and servicing of this product Installation maintenance and operating instructions ...

Page 2: ...BE OMITTED IN EVENT WHEN IT IS REQUIRED OR ALLOWED BY LAW VALMET HAS TAKEN EVERY CARE IN THE PREPARATION OF THE CONTENT OF THIS MANUAL BUT DOES NOT MAKE ANY REPRESENTATIONS WARRANTIES OR GUARANTEES OR EXPRESS OR IMPLIED AS TO THE ACCURACY OR COMPLETENESS OF THIS MANUAL ALL USERS MUST UNDERSTAND AND BE AWARE THAT UPDATES AND AMENDMENTS WILL BE MADE FROM TIME TO TIME TO THIS MANUAL ALL USERS ARE OBL...

Page 3: ...ting Location 10 2 2 Dimensions 11 2 3 Installing Suction Strainer 12 2 4 Input Power Connections 12 2 5 WIRING TERMINALS AND I O SCHEMATICS 14 3 How To Operate FXM 16 3 1 Menu Navigation 17 3 2 Configuration Menu 18 4 Input Setup 23 4 1 MAX Flowrate output calibration 25 4 2 Contact Input 32 4 3 Remote Local Control 32 4 4 Conditional Contact Input Naming 33 4 5 Conditional Logic Control 33 5 Out...

Page 4: ...laration described above is in conformity with the relevant Union harmonisation legislation Machinery Directive 2006 42 EC Annex II A Electro Magnetic Compatibility Directive 2014 30 EU Low Voltage Directive 2014 35 EU Follow the pump installation operating and maintenance instructions in this manual Person authorised to compile the technical file is Technology Manager Jarmo Partanen On behalf of ...

Page 5: ... UK 230V AC AUS 002 11 0 0005 2 9 04 183 0 0014 6 2 175 8 6 125 FXM2 S 34 N011 FXM2 S 35 N011 FXM2 S 36 N011 FXM2 S 37 N011 FXM2 S 38 N011 018 92 0 0048 24 3 3 1533 0 010 52 5 175 8 6 125 FXM2 S 34 N092 FXM2 S 35 N092 FXM2 S 36 N092 FXM2 S 37 N092 FXM2 S 38 N092 035 176 0 009 46 5 6 2933 0 020 99 2 175 2 1 30 FXM2 S 34 N176 FXM2 S 35 N176 FXM2 S 36 N176 FXM2 S 37 N176 FXM2 S 38 N176 FXM2 Tube Pump...

Page 6: ...AC AUS 06 307 0 016 81 2 1 0 6167 0 034 208 5 175 2 1 30 FXM3 S 34 T300 FXM3 S 35 T300 FXM3 S 36 T300 FXM3 S 37 T300 FXM3 S 38 T300 FXM3 Tube Pumps Tygothane Meets FDA criteria for food Resistant to oils greases and fuels liter h gal h ml min oz min RPM bar psi 115V AC US 230V AC US 230V AC EU 230V AC UK 230V AC AUS 06 350 0 016 94 2 1 0 5833 0 034 197 2 175 4 5 65 FXM3 S 24 G350 FXM3 S 35 G350 FX...

Page 7: ...wder coated aluminum Maximum Overall Dimensions FXM M2 models WxHxD 236 mm x 307 mm x 329 mm FXM M3 models WxHxD 320 mm x 383 mm x 387 mm Approximate shipping wt FXM M2 models 14 0 kg 31 lbs FXM M3 models 22 0 kg 48 5 lbs Motor speed adjustment range 5 000 1 0 02 100 motor speed Motor speed adjustment resolution 0 1 increments 1 motor speed 0 01 increments 0 2 1 motor speed Maximum viscosity 5 000...

Page 8: ...ccur Output rates to 840 liter h and pressures up to 8 6 bars No maintenance brushless variable speed motor Specially engineered tubing for long life at high pressures Non contact capacitive Tube Leak Detection TLD system Senses tube failure by detecting chemical in the pump head No false triggering 5000 1 turndown ratio SCADA Inputs include 4 20mA 0 10VDC and Pulse inputs for remote external spee...

Page 9: ...rol and laboratory use Part 1 General requirements Low Voltage Directive 2014 35 EU EMC Directive 2014 30 EU Machinery Directive 2006 42 EC In this manual the following symbols are used to highlight the parts requiring particular attention Hazard severity panels DANGER DANGER indicates a hazard with a high level of risk which if not avoided will result in death or serious injury WARNING WARNING in...

Page 10: ...ctrical supply Install pump where it can be easily serviced Note Pump is not certified for classified EX ATEX areas Mount pump to a secure surface using fixing plate Mount pump close to injection point Keep inlet suction and outlet discharge tubing as short as possible Longer discharge tubing increases back pressure at pump head A backflow prevention check valve is recommended at the discharge of ...

Page 11: ...11 4FXM70EN 8 2022 2 2 Dimensions Dimensions in mm inches in parenthesis FXM2 FXM3 ...

Page 12: ...usted by power supply No mechanical switch necessary Use voltage your power cord is rated for Cord connected models are supplied with a ground wire conductor and a grounding type attachment plug power cord To reduce risk of electric shock be certain that power cord is connected only to a properly grounded grounding type receptacle Never strap control input output cables and power cables together P...

Page 13: ...OWER CORD OPTIONS Cable and conduit connectors included QTY DESCRIPTION 3 A M20 CABLE GLAND ACCEPTABLE CABLE DIAMETER FROM 7 TO 13 MM 1 B POWER CORD CONNECTOR PWF 03PMMS SC7001 1 C ETHERNET CONNECTOR RJ45 1 D PROFIBUS CONNECTOR IN FUTURE OPTION ...

Page 14: ...4FXM70EN 8 2022 14 2 5 WIRING TERMINALS AND I O SCHEMATICS Connector box layout ...

Page 15: ...ositive RMT2 high 2 to 30 VDC RMT2 low 0 7 VDC 1 DRY2 positive 5 VDC 1kOhm Output 4 20 mA J7 2 4 20mA output positive 900 Ohm load max 1 GND negative Output Frequency J8 2 Frequency output positive open collector 0 1000 Hz 50 duty cycle 1 GND negative Output Relay 6 Amp J2 1 NO normally open Form C 6 Amp max at 250 VAC 2 Amp max at 24 VDC 2 COM common 3 NC normally closed Output Contact Closure 1 ...

Page 16: ...4FXM70EN 8 2022 16 3 How To Operate FXM FXM Control Panel Button Operation A sample of pump displays showing items on main display ...

Page 17: ...y a scroll bar will appear on left side Press DOWN arrow to scroll down to end of list to see a list of all available options Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example Black tick shows item is selected Outline with no tick means item is not selected In a screen where you are making changes you will see the mark OK ...

Page 18: ...4FXM70EN 8 2022 18 3 2 Configuration Menu Below is menu structure for Configuration screens ...

Page 19: ...ed to stop pump and provide an output alarm see Output menu in the event pump tube should rupture and chemical enters pump head System is capable of detecting presence of a large number of chemicals including Sodium Hypochlorite Chlorine Hydrochloric muriatic Acid Sodium Hydroxide and many others System will not be triggered by water rain condensation etc or silicone oil roller and tubing lubrican...

Page 20: ...readings from the sensor Once that level is read e g 100ms the pump will assign the base capacitance level as this value 30ms to avoid false trigger levels This level is set as the baseline capacitance NOTICE Check Set Trigger Level after calibration NOTICE It is recommended to ensure proper leak triggering that the sensor be tested with a small amount of actual process chemical This will help wit...

Page 21: ...te Units of Measure By default pump will display Speed motor speed and RPM It is recommended you select an additional Display Rate After selecting another Display Rate such as ML min pump will still display Speed and RPM along with your selected Display Rate Press MENU button to enter menu structure for setting up pump Select Configuration and Press ENTER button Select Display Rate and Press ENTER...

Page 22: ...ect Back on following screens to move back up to desired menu location Reset Factory Defaults This will reset pump to factory defaults This will restore pump to original configuration when it left the factory Press MENU button to enter menu structure for setting up pump Select Configuration and Press ENTER button Select Reset to Default and Press ENTER button Select No or Yes then ENTER button Sel...

Page 23: ...23 4FXM70EN 8 2022 4 Input Setup Below is the menu structure for the INPUT SETUP selection ...

Page 24: ...4FXM70EN 8 2022 24 ...

Page 25: ...sembly model number has a published maximum flow rate value which is based on laboratory tests pumping water at room temperature at 36 suction lift against 0 psi back pressure Your actual output may vary due to fluid viscosity fluid temperature suction lift height piping system layout manufacturing tolerances and to a lesser degree variations in system pressure and tubing wear To achieve high accu...

Page 26: ... Mode screen displayed Tip This feature can be combined with Contact Input feature to allow for remote Start and Stop of pump Can be used with PLC foot pedal push button or other external controls 4 20 mA Input Used to remotely control pump with an incoming 4 20 mA signal Default settings 4 mA 0 motor speed 20 mA 100 motor speed Press SELECT RUN MODE button until 4 20 mA Input is displayed in the ...

Page 27: ...ng Input Setup Input Modes and then 0 10 VDC Input Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save changes Continue this process until all four screens have been configured To navigate back out of the menu structu...

Page 28: ... back out of menu structure To do this you must select Back at bottom of every screen menu until you see Run Mode screen displayed Pulse Batch Input low speed pulse Used to remotely control pump with an incoming pulse signal Can be used with an external foot pedal a water meter a PLC contact closure or other low speed pulse devices Default settings 1 Pulse 100 motor speed for 2 5 seconds Press SEL...

Page 29: ... then Cycle Adjustment Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save changes Continue this process until all three screens have been configured To navigate back out of the menu structure you must navigate back o...

Page 30: ...ng Used to configure Parts Per Million dosing to a system This method can be used if treated fluid volume is a fixed amount in Liters Per Minute If treated fluid volume is variable continuous change then use of a flow meter is recommended along with pumps Proportional Mode next Run Mode Default settings 12 5 dose solution concentration 1 25 dose solution Specific Gravity 10 l min liters per minute...

Page 31: ...ion to dose Press SELECT RUN MODE button until Proportional Dosing is displayed in the top line of the display To configure the pump navigate to Proportional Dosing menu by pressing MENU button then selecting Input Setup Input Modes and then Proportional Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired d...

Page 32: ...p mode via the Contact Closure Please use caution in this mode Pump can Start at anytime If you must perform maintenance to the pump Press STOP button When Contact Input is enabled the word Remote will be displayed on lower left side of screen at all times NOTE YOU MUST SET THE CC1 OR CC2 FORMAT UNDER THE CONDITIONAL LOGIC SECTION 4 5 TO ENABLE INPUT CONTROL Signal stopped pump Signal started pump...

Page 33: ...ts are related to two inputs that must be satisfied for the pump to be allowed to run OR statements are related to using either one input or another to tell the pump to run Example Input 1 is a remote start stop for the pump AND Input 2 is an isolation valve with a limit switch both the valve showing as open by the limit switch and the pump being told to run by the remote start stop will then allo...

Page 34: ...4FXM70EN 8 2022 34 5 Output setup alarm relays Contact 1 shown only Contact 2 and Contact 3 use the same menu items Below is menu structure for Output Setup screens ...

Page 35: ...l error has occurred Disable Output alarm contact is disabled 5 1 Signal Output Sends a configurable 4 20 mA or frequency Hz signal to another pump or external device This feature can be used to control other pumps in sync proportionally data logging systems and other external devices for plant automation Output Setup menu structure see page 39 Default settings Disable Navigate to Signal Output me...

Page 36: ...d cover should be wiped free of any dirt and debris Although not necessary 100 silicon lubrication may be used on the roller assembly and tube assembly The motor does not require maintenance or lubrication 6 3 Reverse Rotor Rotation The pump rotor can reverse rotation by pressing REVERSE ROTATION button In most applications the tube will fail by developing a small leak in the outlet side pressure ...

Page 37: ...ead and Rotor Rotor can be removed by pulling straight out After cleaning process push Rotor back on shaft See drawing above for proper assembly 6 4 Tube Replacement Prior to service pump clean water through the pump and suction discharge line to remove chemical Always wear protective clothing face shield safety glasses and gloves when working on or near your metering pump Additional precautions s...

Page 38: ...be timer If you choose yes current tube time will display for 5 seconds before resetting to zero Make note of your displayed tube life Select Yes again to reset tube life timer Locate your new tubing Please see below on how to install new Tube Assembly into Pump Head Insert suction fitting into pump head Remove your fingers from pump head Start pump by pressing START button Grab hold of Tube and g...

Page 39: ...d Cover is installed and begin to exit MAINTENANCE MODE Pump will ask you if Tube was replaced Yes No If Yes is selected pump ask you to reset Tube Timer Yes No If Yes is selected pump will display Current Tube Timer briefly 5 seconds before resetting to zero The pump can now begin normal operation ...

Page 40: ... Norprene N176 375 ID FXM2 N176 TP 103484 Tygothane Tubing in this group are interchangeable with single roller assembly rotor 7 Roller Assembly Rotor For G176 GG GH GK Tubes GROUP 3 FXM2 S G3 R Q86516 5 1 Tube Assembly 3 8 tube connect Tygothane G151 375 ID FXM2 G151 T 103497 5 Tube Assembly 1 2 Male NPT connect Tygothane G151 375 ID FXM2 G151 TP 103498 Norprene Chemical Tubing in this group are ...

Page 41: ...41 4FXM70EN 8 2022 11 10 9 8 7 6 5 1 4 3 2 1 5 ONLY WITH 3 8 TUBE NUT CONNECTORS ...

Page 42: ...e Assembly 1 2 hose barb connect Norprene N840 750 ID FXM3 N840 TB 103493 5 Tube Assembly 1 2 Male NPT connect Norprene N840 750 ID FXM3 N840 TP 103494 Tygothane Tubing in this group are interchangeable with single roller assembly rotor 7 Roller Assembly Rotor For G176 GG GH GK Tubes GROUP 3 FXM2 S G3 R Q86500 5 Tube Assembly 1 2 hose barb connect Tygothane G294 375 ID FXM3 G294 TB 103500 5 Tube A...

Page 43: ...43 4FXM70EN 8 2022 1 2 3 4 5 6 7 8 9 10 11 ...

Page 44: ...ntrol balance FLOWROX pumps are factory tested with water only for pressure and performance Installers and operators of these devices must be well informed and aware of the precautions to be taken when injecting various chemicals especially those considered hazardous or dangerous eye protection must be worn when working around this product or any other metering type of pump Should it become necess...

Page 45: ...45 4FXM70EN 8 2022 ...

Page 46: ...t com flowcontrol Subject to change without prior notice Neles Neles Easyflow Jamesbury Stonel Valvcon and Flowrox and certain other trademarks are either registered trademarks or trademarks of Valmet Oyj or its subsidiaries in the United States and or in other countries For more information www neles com trademarks ...

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