Valleylab RapidVac 1009803 Service Manual Download Page 1

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Service Manual

RapidVac

™

Smoke Evacuator

Summary of Contents for RapidVac 1009803

Page 1: ...Service Manual RapidVac Smoke Evacuator...

Page 2: ...ctive Date May 2008 Trademark acknowledgements RapidVac is a trademark of Valleylab All trade names referenced are the trademarks registered trademarks or products of their respective manufacturers Ma...

Page 3: ...the part of Valleylab Valleylab neither assumes nor authorizes any other person to assume for it any other liability in connection with the sale or use of any of Valleylab s products Notwithstanding a...

Page 4: ...for resolving disputes arising under or relating in any way to this warranty is the District Court of the County of Boulder State of Colorado USA Valleylab its dealers and representatives reserve the...

Page 5: ...hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury Notice Indicates a...

Page 6: ...vi RapidVac Smoke Evacuator Service Manual...

Page 7: ...2 3 Turbo Button 2 3 Filter Life Indicator 2 4 RapidVac Button 2 4 Footswitch Jack 2 4 Service Required Indicator 2 4 Rear Panel 2 5 Power Cord Receptacle Fuse Tray 2 5 Remote Activator Jack 2 5 EPROM...

Page 8: ...nstalling and Testing the Remote Switch Activator optional 4 5 Installing and Testing the Generator Interlink Cable optional 4 6 Maintenance 4 7 Motor Brush Replacement 4 7 Chapter 5 Troubleshooting I...

Page 9: ...view of the features and functions of the ForceTriad energy platform Caution Read all warnings cautions and instructions provided with this system before use Read the instructions warnings and caution...

Page 10: ...igh flow rate centrifugal action pump The ultra quiet motor is used to draw the smoke from the surgical site through the vacuum tubing and into the system where it is processed by a series of filters...

Page 11: ...erates in the preselected flow setting When the pencil is deactivated the air flow reduces to a low flow purge setting Two Valleylab accessories link the electrosurgical generator and smoke evacuator...

Page 12: ...the smoke evacuator The RapidVac Smoke Evacuator filter is disposable Dispose of used filters according to your local codes and regulations and follow your institutions procedures for disposal Do not...

Page 13: ...lt in overheating of the motor and may void the unit warranty Notice Using any unapproved filter or accessory with the smoke evacuator may cause damage and will void the warranty The RapidVac Smoke Ev...

Page 14: ...es for your institution Caution Do not reuse or resterilize smoke evacuator accessories labeled disposable single use only or sterile Notice Do not rub touch or clean the smoke evacuator with alcohol...

Page 15: ...Smoke Evacuator Service Manual 2 1 2 Controls Indicators and Receptacles This section describes the front and rear panels of the smoke evacuator including all controls indicators receptacles and ports...

Page 16: ...ators LED 3 Turbo button 4 Air flow controls 5 Power on indicator LED centered in fan symbol 6 Filter life indicators LED 7 RapidVac button 8 Service required indicator 9 Footswitch jack Air filter wi...

Page 17: ...n It starts in the lowest suction setting indicated by a single illuminated air flow indicator The suction control should be set at the lowest practical setting to completely remove the surgical smoke...

Page 18: ...sing the Generator Interlink Cable pressing the RapidVac button synchronizes the smoke evacuator with the use of an electrosurgical pencil When a pencil is activated the smoke evacuator activates to a...

Page 19: ...s electrically protect the system from damage and the operator from injury If the system is overheated or if there is an electrical surge in the electrical system fuses will open and the system will n...

Page 20: ...h that plugs into the smoke evacuator jack and is attached to an electrosurgical generator The remote switch is programmed to recognize the audible tones used by the generator When the tone for cut or...

Page 21: ...RapidVac Smoke Evacuator Service Manual 3 1 3 Technical Specifications All specifications are nominal and subject to change without notice Section...

Page 22: ...ight 9 9 kg 20 5 lbs without filter ULPA filter 0 12 micron particulate size at 99 9995 efficiency activated charcoal for gas and odor adsorption 110 Volt 220 Volt Fuse 10 AMPS Fuse 8 AMPS Power cord...

Page 23: ...male minimum 6A 250 VAC Operating Parameters Transport and Storage EMC for the RapidVac Smoke Evacuator Electromagnetic Compatibility IEC 60601 1 2 The RapidVac Smoke Evacuator complies with the appro...

Page 24: ...ow 10 or down arrow button to decrease flow by 10 Power On Indicator LED at the center of the fan illuminates when power to the smoke evacuator is on A flashing LED indicates the smoke evacuator is in...

Page 25: ...ized European Representative Do not discard equipment in trash Latex Free product Date of product manufacture year month Type CF applied part Complies with IEC 60601 1 Protect against dripping water A...

Page 26: ...cuator Service Manual ATTENTION Consult accompanying documents Classified with respect to electrical shock fire and mechanical hazards only in accordance with UL60601 1 and CAN CSA C22 2 No 601 1 Prod...

Page 27: ...the RapidVac Smoke Evacuator set it up and verify that it functions correctly by performing the tests described in this section Maintenance of the smoke evacuator requires replacing motor brushes eve...

Page 28: ...ator before cleaning The tubing and filter capture potentially hazardous particles When removed handle as you would any biohazardous material Dispose of these items with other operative waste material...

Page 29: ...n the filter s RFID tag Whenever a new or previously used filter is inserted the smoke evacuator reads the stored information from the tag The remaining filter life is visually displayed by the corres...

Page 30: ...Ds that light in succession Turbo Mode illuminates the sixth LED next to the Turbo button 1 Verify that the filter is installed properly 2 Ensure that the power cord is plugged into a hospital grade p...

Page 31: ...ootswitch jack on the front panel 3 Turn on the airflow to any setting 4 Press the footswitch once to turn off the airflow 5 Press the footswitch again to activate the airflow Installing and Testing t...

Page 32: ...enerator from the power source 2 Remove the metal cover plate in the center of the generator back panel to access optional ports 3 Plug the interlink cable into the generator RF Activation port 4 Plug...

Page 33: ...ter 500 hours of use the Service Indicator LED on the front panel illuminates indicating the brushes require replacement 1 Turn over the smoke evacuator and lay it on its top panel 2 Use a Phillips he...

Page 34: ...e the screw securing each of the two brushes to the motor 9 Gently lift the rear of the brush assembly to extract the metal spade on the bottom of the assembly from its receptacle 10 Remove the brush...

Page 35: ...me color Attach and firmly seat each connector 18 Replace the bottom plate on the cover and secure with the screws previously removed 19 Turn over the smoke evacuator placing it upright on the rubber...

Page 36: ...4 10 RapidVac Smoke Evacuator Service Manual...

Page 37: ...hooting This section describes solutions to problems that may occur when operating the smoke evacuator If the smoke evacuator is not functioning properly use the information in this section to assist...

Page 38: ...commended Action Smoke evacuator is on but there is minimal or no vacuum or airflow at the wand or tubing Improperly installed ULPA filter Ensure the ULPA filter is properly installed Reposition if ne...

Page 39: ...Replace fuses if needed Malfunction in the smoke evacuator Contact Valleylab service Motor does not run but Power On LED illuminates Filter incorrectly installed Reinstall the filter Ensure the filte...

Page 40: ...5 4 RapidVac Smoke Evacuator Service Manual...

Page 41: ...Smoke Evacuator Service Manual 6 1 6 Return Policy and Procedure Refer to this section for information about The manufacturer s responsibility Returning the smoke evacuator for service Service centers...

Page 42: ...er or call your Valleylab Representative for assistance Have the following information ready when you call Hospital clinic name customer number Telephone number Department address city state and zip c...

Page 43: ...moke evacuator in its original shipping container if available 5 When you receive the Return Authorization Number ship the smoke evacuator prepaid according to Valleylab s instructions Service Centers...

Page 44: ...6 4 RapidVac Smoke Evacuator Service Manual...

Page 45: ...RapidVac Smoke Evacuator Service Manual 7 1 7 RapidVac Schematic This section contains a schematic drawing for the RapidVac Smoke Evacuator Section...

Page 46: ...ETERM 25FM16 ETERM 25FM16 ETERM 18FM ETERM 18FM J4 rfid Filter Hozzle RFID ANTENNA 25FM16 25FM16 GRAY MOTOR LEADS BROWN BLUE ETERM 25FM16 W WASHER TO POWER NUT 1 4 20 W WASHER ENTRY MODULE NUT 1 4 20...

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