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Dedicated Outdoor Air Unit

39

Internal Filter Maintenance

 - The unit will typically be 

provided with 2-inch thick pleated paper filters in the 
airstream. These filters should be checked according 
to a routine maintenance schedule and replaced as 
necessary to ensure proper airflow through the unit. 
Replacement filters shall be of same performance and 
quality as factory installed filters. Filter must be pleated 
design with integral metal grid. Two acceptable filter 
replacements are Aerostat Series 400 or Farr 30/30®.
Filters upstream of the coil should be checked regularly. 
If the filters are dirty, they should be cleaned or 
replaced. It is important the filters stay clean to maintain 
desired airflow. 

External Filter Maintenance

 - Aluminum mesh, 2-inch 

thick filters are located in the supply weatherhood (if 
the weatherhood option was purchased). These filters 
should be checked and 
cleaned on a regular basis for 
best efficiency. The frequency 
of cleaning depends upon the 
cleanliness of the incoming 
air. These filters should be 
cleaned by rinsing with a mild 
detergent in warm water prior 
to start-up.

Drain pans in any air conditioning unit will have some 
moisture in them, therefore, algae and other organisms 
will grow due to airborne spores and bacteria. Periodic 
cleaning is necessary to prevent this buildup from 
plugging the drain and causing the drain pan to 
overflow. Inspect twice a year to avoid the possibility 
of overflow. Also, drain pans should be kept clean to 
prevent the spread of disease. Cleaning should be 
performed by qualified personnel.

Maintenance Procedures:

Lubrication 

- Check all moving components for 

proper lubrication. Apply lubricant where required. 
Any components showing excessive wear should be 
replaced to maintain the integrity of the unit and ensure 
proper operation.

Dampers

 - Check all dampers to ensure they open and 

close properly and without binding. Backdraft dampers 
can be checked by hand to determine if blades open 
and close freely. Apply power to motorized dampers to 
ensure the actuator opens and closes the damper as 
designed.

Gas Furnace 

- Maintain furnace in accordance with 

instructions in the Indirect Gas-Fired Heat IOM shipped 
with this unit.

Fan Motors 

- Motor maintenance is generally limited 

to cleaning and lubrication. Cleaning should be limited 
to exterior surfaces only. Removing dust and grease 
buildup on the motor housing assists proper cooling. 
Never wash-down the motor with high pressure 
spray. Greasing of motors is only intended when 
fittings are provided. Fan motors typically have two 
grease fittings. Each motor manufacturer has different 
lubrication schedules for different models. Go to the 
motor manufacturer’s website and download their 
maintenance requirements. 

Do not over-lubricate 

motors or use an incompatible grease.

 Many 

fractional motors are permanently lubricated for life and 
require no further lubrication.

Fan Wheel and Fasteners 

- Wheels require very little 

attention when moving clean air. Occasionally oil and 
dust may accumulate on the wheel causing imbalance. 
When this occurs, the wheel and housing should be 
cleaned to assure smooth and safe operation. Inspect 
fan impeller and housing for fatigue, corrosion, or wear.
Routinely check all fasteners, set screws and locking 
collars on the fan, bearings, drive, motor base and 
accessories for tightness. A proper maintenance 
program will help preserve the performance and 
reliability designed into the fan.

Coil Maintenance 

- Coils must be cleaned to maintain 

maximum performance. Check coils once per year 
under normal operating conditions and if dirty, brush 
or vacuum clean. Soiled fins reduce the capacity of the 
coil, demand more energy from the fan and create an 
environment for odor and bacteria to grow and spread 
through the conditioned zone. High pressure water 
(700 psi or less) may be used to clean coils with a fin 
thickness over 0.0095 inches thick. 

TEST THE SPRAY 

PRESSURE

 over a small corner of the coil to determine 

if the fins will withstand the spray pressure.

WARNING

REFER TO GENERAL SAFETY INFORMATION

Do not operate this unit without the filters and 
birdscreen installed. They prevent the entry of foreign 
objects such as leaves, birds, etc.
Do not remove access panels or other unit 
components while standing on a ladder or other 
unsteady base. Access panels and unit components 
are heavy and serious injury may occur.

Filter

Outdoor Air Intake Hood  

Mesh Filter Access

WARNING

Biological hazard. May cause disease. Cleaning 
should be performed by qualified personnel.

Routine Maintenance

For coils with fragile fins or high fin density, foaming 
chemical sprays and washes are available. Many coil 
cleaners use harsh chemicals, so they must be used 
with caution by qualified personnel only. Care must be 
taken not to damage the coils, including the fins, while 
cleaning. 

Caution: Fin edges are sharp!

Summary of Contents for VX Series

Page 1: ...ause bodily harm CAUTION When servicing the unit the internal components may be hot enough to cause pain or injury Allow time for cooling before servicing Only qualified personnel should install and m...

Page 2: ...Piping Installation 12 Electrical Information 13 Control Center Components 14 Component Operation 15 Optional Component Operation 15 18 Factory Installed Refrigeration System 19 21 Start Up Unit 22 2...

Page 3: ...f dirt water ice or snow and wipe dry before moving to indoor storage To avoid condensation allow cold parts to reach room temperature Leave coverings loose to permit air circulation and to allow for...

Page 4: ...ilable on VX VXE 311 and 352 Packaged DX and ASHP units are shipped fully charged with refrigerant and are ready for operation upon arrival Heating There are three different optional heat sources that...

Page 5: ...ng 311 uses furnace model PVF 200 600 or model HMA 700 800 Housing 352 use furnace model HMA 600 1200 Packaged DX System Any unit may be ordered with a packaged DX system Housing size 112 will include...

Page 6: ...224 22 27 30 8 300 VXE 352 30 70 99 5 96 263 307 47 NA 10 450 Bottom or Side Side All dimensions are shown in inches Weight is shown in pounds and includes largest supply and exhaust fans PDX with re...

Page 7: ...Unit Size ACS Access Side CC Control Cabinet End OAI Outdoor Air Intake NA from Unit NA from Condensing Section NA from Piping Vestibule not shown Other Indoor Mounted with IG Furnace Outdoor Mounted...

Page 8: ...with a defrost cycle to remove ice from the outdoor coil During defrost cycles melted water may drip from the bottom of the refrigeration section under the outdoor coil In cold climates proper draina...

Page 9: ...openings Guide unit while lowering to align with duct openings Roof curbs fit inside the unit base Make sure the unit is properly seated on the curb and level 5 Install Vestibule If unit was ordered w...

Page 10: ...an L configuration and the area directly beneath the heat source must not have any openings such as louvers or grates No louvers or grates Installation Typical Unit Installed on Rails Supplied by Oth...

Page 11: ...rvice and gas supply be brought into the cabinet through the end wall as shown below There are three penetrations into the cabinet that are required one for high voltage supply wiring one for low volt...

Page 12: ...epted industry standards Pipework should be supported independently of the coils Undue stress should not be applied at the connection to coil headers 2 The condensate drain pipe should be sized adequa...

Page 13: ...isconnect and must be compatible with the ratings on the nameplate supply power voltage phase and amperage Consult ANSI NFPA 70 and CSA C22 1 for proper conductor sizing Provide the Opening s for the...

Page 14: ...Outdoor airflow monitor 17 Exhaust airflow monitor 18 Digital scroll controller Optional Indirect Gas Fired Furnace Note In some models two furnaces are installed to provide greater output When two fu...

Page 15: ...ain room air temp at a desired set point Optional 0 10 VDC by others to VFD Supply fan is modulated by a 0 10 VDC field provided by others Component Operation Exhaust Fan VFD Sequence Optional Buildin...

Page 16: ...ling mode the following conditions must be true 1 Supply air temperature above minimum low supply temperature limit 35 F 2 Outside air temperature above the cooling ambient lockout 55 F adj To operate...

Page 17: ...en the system undergoes test and balance Hot Gas Reheat Valve Units equipped with a reheat coil use a three way valve with actuator to control the supply air discharge temperature of the unit during d...

Page 18: ...l be fully programmed at the factory Optional Component Operation Rotation Sensor The rotation sensor monitors energy wheel rotation If the wheel should stop rotating the sensor will close a set of co...

Page 19: ...ble and is located on the side of the evaporator coil and can be accessed through the coil access panel 13 Evaporative Coil 14 Low Limit Pressure Switch The switch is installed on the suction line and...

Page 20: ...Source Heat Pump with Three Way Hot Gas Reheat 4WV Outdoor Coil Indoor Coil Outdoor Airflow Hot Gas Reheat Coil Supply Airflow Compressor PT HRV LPS SG SG EXV FDS HPS SV HCV ACC 4WV Outdoor Coil Indoo...

Page 21: ...rsing valve to reverse the direction of refrigerant flow switching the unit between heating and cooling mode 12 Electronic Expansion Valve EXV or Thermostatic Expansion Valve TXV An expansion valve is...

Page 22: ...or Allow 5 minutes between on cycles to prevent compressor damage DX system is charged with refrigerant Start up must be performed by EPA Certified Technician Start Up Unit Every installation requires...

Page 23: ...ital scroll compressor The variable speed compressor uses internal stator heating Each compressor needs power supplied to it 24 hours prior to start up If start up is scheduled in 24 hours unlock the...

Page 24: ...Energy Wheel Motor if equipped L1 Amps L2 Amps L3 Amps Condensing Fans PDX only Condensing Fan 1 L1 Amps L2 Amps L3 Amps Condensing Fan 2 L1 Amps L2 Amps L3 Amps Condensing Fan 3 L1 Amps L2 Amps L3 Am...

Page 25: ...ween 10 and 20 F 0 reheat or should be between 10 and 30 F 100 reheat Deg F Deg F Deg F Deg F Subcooling Models VX VXE 352 Should be between 10 and 15 F 0 reheat or should be between 2 and 10 F 100 re...

Page 26: ...n Line Temp Deg F Deg F Moisture Indicating Sight Glass Liquid Visible Yes No Yes No Color of Center Dot Purple Pink Purple Pink Heating Superheat Should be between 10 and 20 F Deg F Deg F Subcooling...

Page 27: ...ntrol center door Vibration Excessive vibration may be experienced during initial start up Left unchecked excessive vibration can cause a multitude of problems including structural and or component fa...

Page 28: ...ess ENTER 7 Set number of flows and press ENTER 8 Set flow and press ENTER 9 Set flow to actual CFM measured by Test and Balance and press ENTER 10 Wait for calibration before cycling power 11 Proceed...

Page 29: ...re that you do not have power at the alert signal leads The unit is now ready for operation Setscrew on front of switch must be manually adjusted after the system is in operation Negative pressure con...

Page 30: ...the factory but are field adjustable The VFD will be fully programmed at the factory Optional Energy Wheel Start Up If selected the energy wheel is installed in the unit s airstream with one half of...

Page 31: ...e when a clip is open the clip will jam against the bearing support bar and could cause damage Cleaning Maintenance or cleaning of the wheel segments should be done with the segments removed from the...

Page 32: ...dition is corrected It is located in the main control center Variable Frequency Drive VFD Variable frequency drives have a display screen that will show an alarm condition If a fault such as a voltage...

Page 33: ...rted windings in motor Replace motor Low airflow cfm Unit damper not fully open Adjust damper linkage or replace damper motor System static pressure too high Improve ductwork to eliminate losses using...

Page 34: ...and repair Replace fuse after correcting problem Low line voltage Check line voltage If more than 10 from compressor marking correcting is necessary Compressor motor protector open Motor thermal prote...

Page 35: ...for two hours Recheck for open circuit Improper refrigerant charge Check subcooling Improperly wired Review wiring schematics Loose wiring Check all connections Defective start relay Replace relay Mot...

Page 36: ...sible air recirculating Clean coil Condenser fan motor defective Check condenser fan motor Too much refrigerant Check subcooling Remove excess refrigerant Non condensable in system Remove non condensa...

Page 37: ...ings Refrigerant flood back Check thermal expansion valve setting Check for refrigerant overcharge Check crankcase heater operation Reheat flush cycle inadequate Contact factory Not enough capacity or...

Page 38: ...ntenance session and observations and then establish a maintenance schedule that is appropriate for the installation The following is provided as a guideline Maintenance Frequency Monthly 1 External F...

Page 39: ...ces only Removing dust and grease buildup on the motor housing assists proper cooling Never wash down the motor with high pressure spray Greasing of motors is only intended when fittings are provided...

Page 40: ...0x25x2 2 20x25x2 4 20x20 VXE 212 4 25x25x2 4 16x25x2 4 16x25x2 8 16x25 VXE 311 6 20x25x2 7 16x20x2 7 16x20x2 12 16x20 VXE 311 6 25x25x2 8 20x20x2 20x24x2 8 20x20x2 20x24x2 12 16x20 VXE 352 30 40 tons...

Page 41: ...212 300 14 8 23 3 38 1 44 1 6 6 6 400 6 6 6 500 14 9 23 6 25 2 57 1 6 6 6 B A C D 500MBH 300 400MBH A B C D 200 300MBH 100 150MBH C A B D C A B D COMBUSTION AIR INLET EXHAUST OUTLET IG FURNACE ACCESS...

Page 42: ...ng Location Model Furnace Size MBH A B C D E F G H I J Inlet Dimensions Outlet Dimensions Length Height Edge Thickness Length Height VX VXE 352 600 6 13 8 17 2 20 5 50 NA NA NA NA NA 21 5 6 1 6 5 5 5...

Page 43: ...X 112 15I 3775 VX 112 15D 3775 VX 112 15S 3775 VX 112 15A 4300 VX 212 15I 4100 VX 212 15D 4100 VX 212 15S 4100 VX 212 15A 4800 Model Airflow SCFM VX 212 17 5I 4650 VX 212 17 5D 4650 VX 212 17 5S 4650...

Page 44: ...8th Avenue North Minneapolis MN 55411 Main 612 877 4800 MORE INFORMATION UNIT SCHEMATICS For configuration and connection questions see the schematics that shipped with your unit They can typically be...

Page 45: ...ause bodily harm CAUTION When servicing the unit the internal components may be hot enough to cause pain or injury Allow time for cooling before servicing Only qualified personnel should install and m...

Page 46: ...ntenance session and observations and then establish a maintenance schedule that is appropriate for the installation The following is provided as a guideline Maintenance Frequency Monthly 1 External F...

Page 47: ...ces only Removing dust and grease buildup on the motor housing assists proper cooling Never wash down the motor with high pressure spray Greasing of motors is only intended when fittings are provided...

Page 48: ...0x25x2 2 20x25x2 4 20x20 VXE 212 4 25x25x2 4 16x25x2 4 16x25x2 8 16x25 VXE 311 6 20x25x2 7 16x20x2 7 16x20x2 12 16x20 VXE 311 6 25x25x2 8 20x20x2 20x24x2 8 20x20x2 20x24x2 12 16x20 VXE 352 30 40 tons...

Page 49: ...including proper refrigerant charge and repair of minor refrigerant leaks outside the coil At the completion of start up an approved start up record must be submitted to the Unison service department...

Page 50: ...te of shipment from the Unison factory whichever occurs first The ship date for the units noted above is 5 4 2020 Please refer to the Unison Comfort Technologies terms and conditions of sales for addi...

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