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Section 6 - Maintenance

MC095 - MCP-8 Control Unit

76

Flushing the Glue System

Follow the procedures for your system. These are general guidelines
only.

A mild vinegar-and-water solution (1 part vinegar, 10 parts water) should be used to flush the system. Water alone
can be used when you are simply changing adhesives or preparing the system for an extended period of downtime.

The entire system must be flushed when the following conditions apply:



A new adhesive formula is not compatible with the present formula. (Always consult your adhesive
supplier regarding compatibility between adhesive formulas.)



System shutdown exceeds 30 days.



Glue-line buildup causes an excessive pressure drop.



Excessive filter screen maintenance is required due to contaminated adhesive.

Lubricating the System

To lubricate the system, follow these steps:

1. Use lithium grease on all machined threads and fittings when servicing the system.

2. Grease quick-disconnect fittings frequently to prevent dried glue from causing excessive wear.

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Summary of Contents for MCP-8

Page 1: ...MCP 8 Control Unit Manual Number MC095 Revision Date 2 2021 ...

Page 2: ...reeway Drive Suite 490 Cincinnati Ohio 45246 http www valcomelton com Part Number MC095 Written and printed in the USA Valco Cincinnati Inc 497 Circle Freeway Drive Suite 490 Cincinnati OH 45246 Tel 513 874 6550 Fax 513 874 3612 Email sales valcomelton com Web http www valcocincinnatiinc com Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England Tel 44 1952 677911 Fax 44 1952 677945 Email ...

Page 3: ... 8 Control Unit complies with the following Council Directives Safety of Machinery 2006 42 EC Low Voltage Equipment 2014 35 EU EMC 2014 30 EU Reduction of Hazardous Substances RoHS 2011 65 EC and conforms to the following standards Safety EN60204 1 2006 EN13849 1 Risk ISO12100 2010 EMC Emissions EN61000 6 4 2007 EN61000 4 2 EMC Immunity EN61000 6 2 2005 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 ...

Page 4: ......

Page 5: ...n of Adhesive Fumes Occurs 15 What to Do if Adhesive Related Fire or Explosion Occurs 16 Hose Safety Information 17 Section 3 Basic Features 19 MCP 8 Control 19 Front Panel 19 Unpacking 19 Mounting the MCP 8 20 Standard Mounting System 20 Standard System Mounting Footprint 21 Swivel Mount used with 138xx021 22 Swivel Mount Mounting Footprint 22 Mounting the Encoder 23 Installing the Glue Station 2...

Page 6: ...tialize 59 Section 5 Operation 61 Set the Pattern Menu Information 61 Set the Pressures 66 Purge and Test Run 68 Job Screen 69 Loading a Job 69 Saving a Job 70 Deleting a Job 71 Copying a Job 71 Archive Screen 72 Service Screen 73 Section 6 Maintenance 75 Purging the Adhesive 75 Performing Downtime Maintenance 75 Flushing the Glue System 76 Lubricating the System 76 Section 7 Specifications 77 Sec...

Page 7: ...Parts 101 On PCB Assembly 151xx697 101 On PCB Assembly 152xx715 101 Standard Mounting System 101 Wiring Diagrams 102 FlexoSEAL with MCP 8 Stand alone Standard 074xx071 102 FlexoSEAL with MCP 8 Remote Standard 074xx072 103 FlexoSEAL with MCP 8 Stand alone Tri valve non contact 074xx062 104 FlexoSEAL with MCP 8 Remote Tri valve non contact 074xx063 105 Section 9 Warranty 107 Warranty Information 107...

Page 8: ...Table of Contents MC095 MCP 8 Control Unit 8 ...

Page 9: ... Control Unit works with a variety of Valco s cold glue or hot melt adhesive dispensing valves Features Capabilities of the MCP 8 Unit include Suited to high speed converting such as folding carton production envelope manufacturing paper folders book and magazine production bag making corrugated box making Dual encoder based or timer mode Multi valve complex glue pattern capabilities Continuous St...

Page 10: ...Section 1 Introduction MC095 MCP 8 Control Unit 10 ...

Page 11: ...can cause puncture wounds and risk exposure to bloodborne pathogens and other debris This symbol means that Working Gloves are required This symbol means that Goggles are required This symbol indicates a Shock Hazard There is a presence of non insulated dangerous voltage within the product s enclosure This voltage may cause electrical shock or fire This symbol indicates the need to Unplug Disconne...

Page 12: ...obligation to make certain that all personnel who will handle install maintain operate fix and work around the equipment are qualified trained and up to date with all information regarding the equipment Some examples include Make sure all personnel have the proper safety training equipment education and abilities necessary for the job function according to safety instructions and all jurisdictiona...

Page 13: ... correct voltage type of current fuses and other power supplies Replace worn cords hoses etc immediately FAILURE TO OBSERVE WARNING MAY RESULT IN DEATH PERSONAL INJURY AND OR EQUIPMENT DAMAGE WARNING Poor ventilation smoking and open flames can cause overheated hot melt to ignite Adequate ventilation must be provided Smoking should be prohibited in the immediate vicinity of the molten adhesive Ope...

Page 14: ...NAL INJURY COULD OCCUR WARNING Disable all triggering devices relieve all residual pressure hydraulic and air and allow adhesive to cool before attempting to disconnect guns hoses valves etc Only qualified personnel should open and service the control OTHERWISE DEATH OR PERSONAL INJURY COULD OCCUR WARNING Never point an adhesive dispensing gun valve hose air hose or anything else at yourself or an...

Page 15: ...me to heat hot melt components or adhesive OTHERWISE DEATH PERSONAL INJURY OR DAMAGE TO EQUIPMENT COULD OCCUR What to Do if Contact with Hot Adhesive Occurs If hot adhesive comes in contact with the skin do the following WARNING Do not attempt to remove heated hot melt adhesive from the skin OTHERWISE SEVERE PERSONAL INJURY AND DEATH COULD OCCUR 1 Immediately immerse the contacted area in clean co...

Page 16: ...R DAMAGE TO EQUIPMENT COULD OCCUR WARNING Exposed arcing may ignite the fume air mixture Shield all electrical equipment from melt fumes to avoid exposed arcing OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR WARNING Do not use a water extinguisher to extinguish the fire OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR If the hot melt adhesive ignites promptly perform the follow...

Page 17: ...ed hooks to hang hoses Do not wrap hoses over or around objects Do use a hose hanging kit P N 781xx827 Do not use the one handed one wrench technique to attach or remove hoses Do not wrench on any surface other than the large hexagon swivel nuts Do use two hands and two wrenches to tighten or loosen connections on hoses Do wrench only on large hexagon swivel nuts Do not allow hoses to rub against ...

Page 18: ...Section 2 Safety and Use MC095 MCP 8 Control Unit 18 ...

Page 19: ...clude the following items MCP 8 Control Installation Kit includes Manual Quick Start Guide power cable 8 mm tube fitting 1 4 inch tube adapter fitting and spare fuses Look carefully for small items inside the box The adapters and fuses are in a small bag Put them in a safe place for future use CAUTION When the display states Please Wait do not touch any buttons and do not turn off the unit Informa...

Page 20: ...tem is used for either wall or panel mounting Standard Mounting System 583XX412 MOUNTING RAIL DRILL TAP 2 M6 X 1 0 HOLES AT 8 0 CENTERS AND MOUNT RAIL TO WALL WITH SUPPLIED SCREWS 583XX414 MOUNTING FOOT AFTER MOUNTING THE TWO MOUNTING RAILS ASSEMBLE THE MOUNTING FEET TO ENCLOSURE HANG CONTROL ON THE WALL TO MARK THE LOCATION FOR THE TWO MOUNTING FEET DRILL TAP FOR M6 X 1 0 SCREWS AFTER FEET ARE FA...

Page 21: ...MC095 MCP 8 Control Unit Section 3 Basic Features 21 Standard System Mounting Footprint Figure 3 3 Standard Mounting Unit Mounting Footprint ...

Page 22: ...Section 3 Basic Features MC095 MCP 8 Control Unit 22 Swivel Mount used with 138xx021 Figure 3 4 Swivel Mount Swivel Mount Mounting Footprint Figure 3 5 Swivel Mount Mounting Footprint ...

Page 23: ...he encoder bracket to the frame of the parent machine 2 Mount the encoder to the bracket and securely affix the wheel 3 Ensure that the wheel of the encoder rides securely against the belt and does not slip For best results the wheel of the encoder assembly should ride on the bottom side of the belt on the drive side Figure 3 6 Example of a Wheel Driven Encoder Red Encoder Wheel Pulses Setup Circu...

Page 24: ...on cell to gun distance and valves being used These parameters can be programmed from the front panel of the MCP 8 To install the Glue Station do the following 1 Mount the Glue Station to the parent machine 2 Install nozzle or applicator head onto the valve if necessary Do not connect the glue hoses at this time This will be done later in the setup procedure ...

Page 25: ...n 3 Basic Features 25 MCP 8 Connections M12 _____________________________________________________________________________________________ Tri Valve Non Contact Figure 3 7 MCP 8 Connections Feed Enable Signal Connection if applicable ...

Page 26: ...ts Standard Valve Output Valve Output Pin Description Color 1 Coil Return Brown 2 Coil Out White 3 GND Blue 4 Purge Black 5 GNDE Gray Scanner Input Valve Output Pin Description Color 1 24V Fused Brown 2 PNP Input White 3 GND Blue 4 NPN Input Black 5 GNDE Gray ...

Page 27: ...con Pin Description Color 1 COM Brown 2 White 3 NO Beacon Blue 4 Black 5 Beacon Light Gray Pinout Drawing 1 2 3 4 5 Encoder Output Input Encoder Output Input Pin Description 1 GND 2 MCP ENC A 3 MCP 24V 4 MCP ENC B 5 MCP ENC Z 6 MCP ENC Z 7 MCP ENC B 8 MCP ENC A Pinout Drawing ...

Page 28: ...trol Unit 28 External EPC External EPC Pin Description Color 1 24V FUSED Brown 2 GND White 3 GND Blue 4 SIGNAL Black 5 GND Gray Pinout Drawing Diagnostic Port Diagnostic Port Pin Description 1 2 3 RX IN 4 5 TX OUT 6 7 8 9 GNDE Pinout Drawing ...

Page 29: ...Color J5 J6 J7 J8 1 24V FUSED Brown 2 SCAN PNP1 SCAN PNP2 SCAN PNP3 SCAN PNP4 White 3 GND Blue 4 SCAN NPN1 SCAN NPN2 SCAN NPN3 SCAN NPN4 Black 5 GNDE Gray Pinout Drawing Relay Relay Pin Description Color 1 COM Brown 2 N C White 3 N O Blue 4 COM Black Pinout Drawing Relay is rated to MAX 250VAC 1A or 30VDC 1A 4 1 2 3 ...

Page 30: ...Section 3 Basic Features MC095 MCP 8 Control Unit 30 Alarm Beacon Same as Standard Diagnostic Port Same as Standard Encoder Output Input Same as Standard Relay Same as Standard ...

Page 31: ... J2 2 3 V2 RET White J1 3 4 PE Green J1 4 5 V3 RET Yellow J1 5 6 V3 OUT Gray J1 6 7 V4 RET Pink J1 7 8 V4 OUT Red J1 8 9 PURGE GND Black J1 9 10 PURGE V1 Orange J1 10 11 PE Tan J1 11 12 V2 OUT Violet J1 12 Ch 4 only 1 V4 RET Brown J7 1 2 V4 OUT White J7 2 3 NOT CONNECTED Blue J7 3 4 PURGE GND Black J7 4 5 PURGE V4 Gray J7 5 Pinout Drawing Ch 1 4 J1 Ch 4 Only J7 ...

Page 32: ... scanner Disconnect all power and input signal wiring before attempting to install or replace any part of the glue system Otherwise personal injury or death may occur Wiring the Scanner Cable 1 Make sure the MCP 8 power switch is OFF and the unit is unplugged 2 Cut the female connector off of the Scanner 1 cable 3 Plug the male connector on the Scanner 1 cable into the Scanner 1 input port on the ...

Page 33: ...MC095 MCP 8 Control Unit Section 3 Basic Features 33 Wiring the Scanner Cable Continued Figure 3 8 Scanner Cable Wiring Diagram ...

Page 34: ...Section 3 Basic Features MC095 MCP 8 Control Unit 34 ...

Page 35: ...Status Display LEDs show on off status When an LED is on lit up the corresponding input or output is activated see Figure 4 2 Be sure the encoder scanners valves and the MCP 8 Control Unit have been properly mounted to the parent machine before setting up the control The glue and air lines are not connected until after the control is programmed Figure 4 2 Status LEDs ...

Page 36: ...tton and the OK Button These Buttons are used to change enter information You can only change a value when it is highlighted Plus Button Pressing the Plus Button allows you to increase the value of the input Minus Button Pressing the Minus Button allows you to decrease the value of the input OK Button Pressing the OK Button opens and closes the thumbwheel control It also opens highlighted menu scr...

Page 37: ...isor Default Password 1234 This is the highest user password level At this level the Default password level can be set individual valve settings can be viewed and changed jobs can be saved as well as loaded and the memory can be backed up The Level 2 password can be changed this is explained under the heading Level 2 Password Options Level 3 Service This password level is reserved for Authorized S...

Page 38: ... allows you to save a job and load a job Setup Button 11 Pressing the Setup Button allows you to begin to setup the MCP 8 Control Unit Diagnostics Button 16 Pressing the Diagnostics Button allows you to view the MCP 8 Control Unit diagnostics Single Digit vs Thumbwheel Edit When editable information is numerical the information may be edited with the Plus Minus Buttons for single digit editing or ...

Page 39: ... which valve is selected Configuring the Valve Channel Settings The settings are preprogrammed for the specific application selected It is best not to change any setting unless you are a trained technician and or have assistance from a member of the Valco Technical Assistance Team CAUTION Changing settings may bring unwanted consequences in the performance of your system Valco Cincinnati Inc recom...

Page 40: ...oll to the Scroll Down Key and then use the Minus button to scroll down to Valve Type 3 Press OK twice to access the Valve Type menu If the default valve type that appears is not applicable N A use the Plus Minus buttons to scroll through the list of valve types available 4 Set the highlighted valve type by highlighting Apply and clicking OK Selecting Cancel closes the menu without changing the va...

Page 41: ...enu will open 2 Highlight the Encoder you wish to edit and then press OK a The Encoder Setup Menu will open To edit Pulses 3 Highlight Pulses and then press OK a The Pulse Edit Screen will open 4 Use the Arrow Buttons to highlight the plus or minus key for the digit you wish to edit 5 Use the Plus and Minus buttons to change the setting 6 When all digits have been edited as desired use the Arrow K...

Page 42: ...ollowing tables may be helpful Red Encoder Wheel Pulses Setup Circumference 1000 Metric 250 mm Imperial 9 84 inches 500 Metric 250 mm Imperial 9 84 inches 250 Metric 250 mm Imperial 9 84 inches Black Encoder Wheel Pulses Setup Circumference 1000 Metric 254 mm Imperial 10 0 inches 500 Metric 254 mm Imperial 10 0 inches 250 Metric 254 mm Imperial 10 0 inches To test the encoder ratio refer to the Di...

Page 43: ... bottom numbers will switch back and forth from showing the valve voltage to showing the valve status enabled or disabled A voltage reading of 0 0 could indicate a blown fuse See the Parts List section for fuse numbers and placement Scrolling down The Scanner display indicates the number of encoder pulses that occurred while the scanner was blocked This is a useful reference for determining the en...

Page 44: ...ime Toff This is the amount of time in milliseconds from when the valve is turned off to when the adhesive application is stopped Increasing the Off compensation time will make the glue line shorter Minimum Compensation Time Tmin This is the time the valve will be open no matter what the pattern length the machine speed and the OFF Compensation Times are set at Ton and Toff are determined by runni...

Page 45: ... output Average 2 affects the Transducer output and Valve compensation 4 Highlight the desired setting 5 Highlight Apply and then press OK Immediate is helpful if the machine starts and stops often with products in the machine If the MCP 8 was set to speed averaging and the machine restarted with a product directly in front of the valve that box may not be glued because the control did not think t...

Page 46: ... will likely be no need to change the jam length often CAUTION Configuration changes should only be made by authorized Valco Melton personnel Level 4 Programmer cannot be reconfigured To configure parameters or buttons 1 Select the Lock button 2 Enter the Level 4 password for configuration access A C appears in the Lock icon In this configuration mode selecting a parameter button opens a menu that...

Page 47: ...MC095 MCP 8 Control Unit Section 4 Programming 47 Parameter Button Configuration Continued Example ...

Page 48: ... Button Configuration Continued When changing a Parameter access configuration an option is included for changing either an individual channel or ALL channels Option for changing either an Individual channel or ALL channels click to open selection window below ...

Page 49: ...lded and stacked Jam detection can also stop the feeder minimizing the magnitude of any jam that occurs It can also measure if the flap on folded boxes has been folded back correctly Jam Detection Menu Dimension Length Individual Scanner Length Settings Set an individual detection length for each active scanner When the scanner detects any product longer than this length it will signal a jam A rec...

Page 50: ...p time 1 10 seconds before system can be restarted Output 1 On or OFF Output 2 On or OFF Function For either Output includes the following options Off Light Buzzer Relay These refer to the relay outputs on the control For connections refer to Section 3 Mode For Output 1 only includes the following options Wait V 0 After a jam condition has been cleared the system looks for input 0 jam signal has b...

Page 51: ...4NCR glue stations 3NCR and 4NCR are reversible This is only available on Tri Valve MCP 8 controls Selecting the Setup Menu Button opens the Setup Menu On the Setup Menu make sure the Application is set to Corrugated The factory default application setting is Folding Carton which does not employ the Tipsealer feature The application must be set to Corrugated to access the Glue Station Setup Press ...

Page 52: ...lected a sub menu will open allowing selection of a specific configuration to match the system Select the desired configuration and touch Apply Tipsealer Control Allows settings to be turned on or off by pressing the command When turned on options below Tipsealer Control will be accessible In addition the icon will show if the valves are in the tip sealing position or in the run position ...

Page 53: ...is incorrect Reverse the polarity setting to correct it Delay Time 1 4 These settings designated by number 1 4 set the delay in miliseconds for each valve motion to or from the Tipsealer Pad refer to the figure below Output Manual Mode When the station is switched to Manual Mode the controls allow an alarm to activate or for a relay to shut down the system until the station is set back to Auto Mod...

Page 54: ...and the system restarted Error Mode output options Off Alarm 1 Alarm 2 Relay Jogg on Restart Jogging dispenses a series of glue dots rather than a continuous line This helps to clear the nozzles of dried glue and make sure the valves are dispensing correctly Jogg on Restart sets the number of boxes 0 25 that will receive a jogg pattern following a restart before glue again dispenses in the normal ...

Page 55: ... location and the cell to gun distance setting The screen will now indicate that the station setting has been reversed CAUTION Selecting a Glue Station Type does not set a reversible station to the correct system configuration automatically The Reversible Gluing Button must still be used to set the station for top down or bottom up gluing If the glue lines are being dispensed in a staggered patter...

Page 56: ... 4 Programming MC095 MCP 8 Control Unit 56 Backup Archive Before removing the Micro SD card backup your settings The Archive Button is not accessible at all levels Press the Archive Button on the MCP 8 screen ...

Page 57: ...CP 8 Control Unit Section 4 Programming 57 Backup Archive Continued Press the Backup Button Using the keypad enter a name for the setup you are saving Press Backup to confirm and save Turn the control unit OFF ...

Page 58: ...Section 4 Programming MC095 MCP 8 Control Unit 58 Replace Micro SD Card Loosen the four 4 screws holding the control cover Locate the Micro SD Card Micro SD Card and Holder ...

Page 59: ...ose the holder cover CAUTION When closing the cover make sure the Card stays in the correct position If the card moves out of position it may not connect properly Re lock the cover by sliding the holder back to the home position Replace the Control Unit Cover and screws Reprogram Reinitialize A USB Flash Drive for reprogramming will be found in the installation kit Insert the programming USB Flash...

Page 60: ...ram before the screen will appear Access the Archive Screen Highlight the backup file you created earlier and press the Restore Button At the prompt Figure 10 press YES to confirm restoring the backed up settings Turn the unit off and remove the programming USB flash drive You have completed the procedure Highlighted Backup File Restore Button ...

Page 61: ...d other essential information Depending on the password level some screens may not be seen and or available This is a security feature of the MCP 8 Mode The gluing style Use the Left Right arrows to scroll to the Pattern Setup Button and then click on OK Use the Plus Minus Buttons to scroll through the choices to Mode and then click on OK Mode choices include 1 Standard This is also called pattern...

Page 62: ...eel sub menu opens c After changing the value select Apply to set the changes 3 Continuous Applies adhesive continuously when speed is higher than the Vmin setting 4 Auto Applies a strip of adhesive based on the length of the scanner signal Input the start delay length from the leading edge of the product to the beginning of the glue line and the end delay the end of the glue line to the trailing ...

Page 63: ...us Buttons Batch Counter Skip The total number of products for which the pattern will be skipped no adhesive will be applied Batch Counter Glue The total number of products the adhesive pattern will be applied to one after the other without skipping any products The Batch Counter must be enabled under the Setup Menu Scanner Select a scanner from the scroll list using the plus and minus keys to hig...

Page 64: ...rn to a unified bead Jog mode is used to prevent applying excessive adhesive at slow machine speeds as well as to help clear a dried nozzle Jog Mode On Off Turn the jog mode on and off with the switch by clicking on the OK button Dot Size The size of the adhesive dots from 1 smallest to 9 largest Dot Gap This is the distance between the glue dots while the machine is running below the jogging spee...

Page 65: ... view the Pattern Length for pattern 1 The Pattern Length is the length of the glue line for the pattern number indicated Press the OK Button to view the thumbwheel and use the Plus Minus Buttons to change Press the right arrow button until Apply is highlighted and then press the OK Button to enter the setting 3 Press the Right Arrow Button until the scroll right button is highlighted and then pre...

Page 66: ... the Pressures The Pressure Button is used to enter change the Electronic Pressure Control EPC parameter values The EPC matches the fluid pressure to the machine speed achieving consistent pattern volume As machine speed increases the valve remains open for a short period of time For the same volume of adhesive to appear on the product the adhesive must flow at a higher rate achieved by increasing...

Page 67: ...r pressure point 3 Pressure3 Pressure setting at point 3 in the pressure curve Speed 4 Speed m min for pressure point 4 Pressure4 Pressure setting at point 4 in the pressure curve Encoder Select encoder number The number of pressure points on the pressure curve are input during setup The graph above illustrates two three and four points on the pressure curve with Jog Mode off and on The majority o...

Page 68: ...s the glue station 4 Adjust the glue station vertically to ensure the product is level 5 Slowly jog the product through the glue station making any needed adjustments to the glue station guides and brackets as you go 6 Start up the parent machine and run 2 4 products through the glue station 7 Measure the glue line with a tape measure Make sure the glue line is in the correct place on the products...

Page 69: ...oading a Job To load a job 1 Select the job you wish to load from the list 2 Select the Load Button A prompt will appear If you wish to save any changes to the current job select Yes Selecting No opens a keyboard allowing the current job with any changes to be saved as a new job name alphabetic or numerical Enter the new job name and select Save ...

Page 70: ...70 Loading a Job Continued Saving a Job To save the current job 1 Select the Save Button A prompt will appear Select Yes to overwrite the current job with the new changes For a save as option select No to open the keypad described in Loading a Job ...

Page 71: ...e deleted 2 Select the Delete Button A prompt will appear Select Yes to delete the selected job Select No to cancel Copying a Job To copy a job 1 From the list select the job you wish to copy 2 Select the Copy Button A keyboard will open to assign a new job name alphabetic or numerical to the copied job Once saved the new copied job appears on the list ...

Page 72: ...s opens the Archive Screen Archive Screen Restore Restores selected backup to its previously saved version Backup Creates a new backup keyboard appears to enter ne name Delete Deletes selected backup from the list Re Init Re initializes all settings The Default configuration is locked and cannot be rewritten or deleted ...

Page 73: ...od count is down to 20 from the deadline the green LED icon for that item turns yellow When it is down to 10 the icon turns red When a deadline is reached without service being performed the screen indicates Service Now Beyond the deadline the screen indicates Overdue Selecting an item from the service list opens a prompt If scheduled service has been performed select Yes to reset the service peri...

Page 74: ...Section 5 Operation MC095 MCP 8 Control Unit 74 ...

Page 75: ...hold it so that the applicator head is at the top The fluid pressure should then be set to 4 bar and the solenoid should be fired until all the air is out and a flow of glue is present Performing Downtime Maintenance The type of downtime maintenance that is necessary for the MCP 8 Control Unit depends on the length of time the unit is down During short periods of downtime such as order changeover ...

Page 76: ...hed when the following conditions apply A new adhesive formula is not compatible with the present formula Always consult your adhesive supplier regarding compatibility between adhesive formulas System shutdown exceeds 30 days Glue line buildup causes an excessive pressure drop Excessive filter screen maintenance is required due to contaminated adhesive Lubricating the System To lubricate the syste...

Page 77: ...ith scanner lockout Glue pattern tolerance Less than 1 mm 04 inches at 610 m min 2000 ft min Job storage memory Up to 1000 jobs Miscellaneous Dual encoder based or timer mode Multi valve complex glue pattern capabilities Continuous Stitch pattern and Jogg gluing Adjustable minimum speed Inch or metric calibration CE compliant Password protection for key system parameters Integral fluid flow contro...

Page 78: ...Section 7 Specifications MC095 MCP 8 Control Unit 78 ...

Page 79: ... com England Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England TEL 44 1952 677911 FAX 44 1952 677945 Email sales valco co uk Web http www valco co uk Germany Valco Cincinnati GmbH Bonnerstrasse 349 40589 Dusseldorf Benrath Germany Tel 49 211 984 798 0 Fax 49 211 984 798 20 Spain Melton S L U Pol Industrial Agustinos calle G n 34 31160 Orcoyen Navarra Spain TEL 34 948 321 580 FAX 34 94...

Page 80: ...Section 8 Part Number List MC095 MCP 8 Control Unit 80 MCP 8 Unit Standard Stand alone 074xx071 ...

Page 81: ... LOCK WASHER M6 STL 784XX375 2 17 HEX NUT M6 ZINC 798XX301 1 18 HEX NUT M4 SS 798XX299 1 19 PCB ASSY POWER CONTROL MCP 8 151XX719 1 21 SLW M5 ZINC 784XX475 5 22 BHCS M5 X 10 SS 784XX374 5 23 WASHER LOCK SPLIT M3 784XX976 4 24 SHCS M3 X 6 SS 784XX049 4 25 BHCS M6 X 8 STAINLESS STEEL 784XX656 4 29 POWER ENTRY MODULE NO FUSE 086XX075 1 30 CABLE ASSY 2P 2P JST MCP8 029XX602 2 31 CABLE ASSY ART 24V 029...

Page 82: ...Unit 82 MCP 8 Unit 074xx071 Continued Item Description Part Number QTY 44 WIRE MTW 16 AWG GRN YEL 540XX072 6 45 WIRE TERMINAL FASTON 075XX245 1 46 WIRE PVC 18 AWG GRN YEL 540XX051 12 MCP 8 Unit Standard Stand alone for Tri Valve BoardRunner 074xx062 ...

Page 83: ...91XX519 1 14 LABEL STOCK SILVER 781XX780 1 15 LOCK WASHER 784XX308 3 16 LOCK WASHER 784XX375 2 17 HEX NUT 798XX301 1 18 HEX NUT 798XX299 1 19 PCB ASSY POWER CONTROL MCP 8 151XX719 1 21 LOCK WASHER 784XX475 5 22 SCREW 784XX374 5 23 LOCK WASHER 784XX976 4 24 SCREW 784XX049 4 25 SCREW 784XX656 4 29 POWER ENTRY MODULE NO FUSE 086XX075 1 30 CABLE ASSY 029XX602 2 31 CABLE ASSY 029XX766 2 32 CABLE ASSY 0...

Page 84: ... 8 Control Unit 84 MCP 8 Unit Standard Stand alone for Tri Valve BoardRunner 074xx062 Continued Item Description Part Number QTY 46 WIRE TERMINAL FASTON 075XX245 1 47 WIRE PVC 18 AWG GRN YEL 540XX051 12 MCP 8 Unit Standard Remote 074xx072 ...

Page 85: ...ZINC 798XX301 1 18 HEX NUT M4 SS 798XX299 1 19 PCB ASSY POWER CONTROL MCP 8 151XX719 1 21 SLW M5 ZINC 784XX475 5 22 BHCS M5 X 10 SS 784XX374 9 23 WASHER LOCK SPLIT M3 784XX976 4 24 SHCS M3 X 6 SS 784XX049 4 25 BHCS M6 X 8 STAINLESS STEEL 784XX656 4 29 POWER ENTRY MODULE NO FUSE 086XX075 1 30 CABLE ASSY 2P 2P JST MCP8 029XX602 2 31 CABLE ASSY MCP 8 8P MINIFIT 029XX742 1 32 CABLE ASSY DP 24V MCP 8 0...

Page 86: ...8 Control Unit 86 MCP 8 Unit Standard Remote 074xx072 Item Description Part Number QTY 48 COVER PLATE MCP 8 REMOTE BASE 026XX345 1 49 CABLE ASSY MCP8 REMOTE BASE 029XX748 1 MCP 8 Unit Remote Base Assembly for Tri Valve BoardRunner 074xx063 ...

Page 87: ...X780 1 15 LOCK WASHER 784XX308 3 16 LOCK WASHER 784XX375 2 17 HEX NUT 798XX301 1 18 HEX NUT 798XX299 1 19 PCB ASSY POWER CONTROL MCP 8 151XX719 1 21 LOCK WASHER 784XX475 5 22 SCREW 784XX374 9 23 LOCK WASHER 784XX976 5 24 SCREW 784XX049 5 25 SCREW 784XX656 4 29 POWER ENTRY MODULE NO FUSE 086XX075 1 30 CABLE ASSY 029XX602 2 31 CABLE ASSY 029XX766 2 32 CABLE ASSY 029XX765 1 33 CABLE ASSY RIBBON 033XX...

Page 88: ...ote Base Assembly for Tri Valve BoardRunner 074xx063 Continued Item Description Part Number QTY 46 WIRE PVC 18 AWG GRN YEL 540XX051 12 48 COVER PLATE MCP 8 REMOTE BASE 026XX345 1 49 PCB ASSY CONN REM BASE MCP 8 151XX728 1 50 FLAT WASHER 884XX424 2 Rack Assembly 074xx070 ...

Page 89: ...XX228 1 8 RIBBON CABLE ASSY 033XX166 1 9 PCB ASSY CHANNEL 5 8 152XX721 1 10 PCB ASSY MAIN CONTROL 152XX715 1 11 CABLE ASSY 029XX599 1 12 PCB ASSY ADAPTER 151XX688 1 13 SCREW 784XX541 12 14 LOCK WASHER 784XX315 12 17 SCREW 091XX267 2 18 CABLE ASSY 029XX397 1 19 CABLE ASSY 029XX657 1 20 MEMORY MICRO SD 4GB OR MORE 118XX187 1 21 SOFTWARE MCP 8 BOOTLOADER 119XX272 1 22 SOFTWARE MCP 8 APPLICATION 119XX...

Page 90: ...Section 8 Part Number List MC095 MCP 8 Control Unit 90 Rack Assembly 074xx058 ...

Page 91: ...SSY MAIN CONTROL 152XX715 1 10 CABLE ASSY 029XX599 1 11 SCREW 784XX541 20 12 LOCK WASHER 784XX315 20 15 SCREW 091XX267 2 16 LENS 3MM LED CLEAR PANEL MNT 105XX323 4 17 RETAINING RING LENS 3MM LED 105XX322 4 18 PCB ASSY DRIVER TIP SEALER 151XX674 2 20 CABLE ASSY 029XX639 2 21 MANIFOLD CABLE ASSY 029XX618 2 22 MEMORY MICRO SD 4GB OR MORE 118XX187 1 23 SOFTWARE MCP 8 BOOTLOADER 119XX272 1 25 SOFTWARE ...

Page 92: ...Section 8 Part Number List MC095 MCP 8 Control Unit 92 Recommended Replacement Parts On PCB Assy Power Control 151xx719 ...

Page 93: ...rol Unit Section 8 Part Number List 93 Recommended Replacement Parts Continued On Main PCB Assy Valves 1 4 152xx715 The LED notations shown below indicate power fuse status Battery lithium coin 3V 240MAH 20mm 021xx015 ...

Page 94: ...Section 8 Part Number List MC095 MCP 8 Control Unit 94 On PCB Assy Valves 5 8 152xx721 On PCB Assy Tri Valve Manifold 151xx674 ...

Page 95: ...MC095 MCP 8 Control Unit Section 8 Part Number List 95 MCP 8 Unit Remote Display Touchscreen 138xx021 ...

Page 96: ...ET 1 8 THICK X 1 4 WIDE 746XX237 47 5 MONITOR MOUNT ASSEMBLY 583XX955 1 8 WASHER LOCK EXTERNAL TOOTH 784XX973 4 12 CABLE ASSY HSD 4P CODE Z 0 5 029XX740 1 13 CABLE ASSY SIGNAL STAND BY 030XX791 1 14 BHCS M3 X 6 SS 784XX541 2 15 WASHER LOCK SPLIT M3 784XX976 2 16 FOAM SET MCP 8 REMOTE DISPLAY 730XX115 1 17 BOX 22 730XX039 1 18 LABEL STOCK SILVER 781XX780 1 21 SHCS M6 X 12 SS 798XX069 4 22 ILLUSTRAT...

Page 97: ...MC095 MCP 8 Control Unit Section 8 Part Number List 97 Cover Assembly 026xx385 ...

Page 98: ... CABLE ASSY PUSH BUTTON SWITCH MCP8 029XX597 1 4 COVER FRONT MCP 8 CONTROL 026XX340 1 5 SCREW 784XX423 4 6 LOCK WASHER 798XX382 4 7 SCREW 884XX317 4 8 SCREW 783XX223 4 9 SCREW 884XX318 4 10 TAPERED COMPRESSION SPRING 783XX222 4 11 PCB ASSY LCD KYPD CNTRL NEW SERIAL MCP 8 152XX716 1 12 CABLE ASSY 033XX181 1 13 LOCK NUT 884XX009 2 14 LABEL MCP 8 FRONT COVER W ADHESIVE BACK 782XX424 1 15 GASKET 746XX...

Page 99: ...MC095 MCP 8 Control Unit Section 8 Part Number List 99 MCP 8 Unit Previous Version 074xx060 ...

Page 100: ... ZINC 784XX308 3 16 LOCK WASHER M6 STL 784XX375 2 17 HEX NUT M6 ZINC 798XX301 1 18 HEX NUT M4 SS 798XX299 1 19 PCB ASSY POWER CONTROL MCP 8 151XX697 1 21 SLW M5 ZINC 784XX475 5 22 BHCS M5 X 10 SS 784XX374 5 23 WASHER LOCK SPLIT M3 784XX976 4 24 SHCS M3 X 6 SS 784XX049 4 25 BHCS M6 X 8 STAINLESS STEEL 784XX656 4 29 POWER ENTRY MODULE NO FUSE 086XX075 1 30 CABLE ASSY 2P 2P JST MCP8 029XX602 2 31 CAB...

Page 101: ...x697 On PCB Assembly 152xx715 See page 93 Standard Mounting System Item Part Number Description QTY 1 583xx413 Mounting Rail to enclosure 1 2 583xx412 Mounting Rail to wall panel 1 3 784xx600 Lockwasher M6 4 4 798xx069 SHCS M6 x 12 8 5 583xx414 Mounting Foot 2 6 884xx105 SHCS M6 x 35 1 FUSE 6 3 AMP 085xx221 ...

Page 102: ...Section 8 Part Number List MC095 MCP 8 Control Unit 102 Wiring Diagrams FlexoSEAL with MCP 8 Stand alone Standard 074xx071 999xc074 006 dwg ...

Page 103: ...MC095 MCP 8 Control Unit Section 8 Part Number List 103 FlexoSEAL with MCP 8 Remote Standard 074xx072 999xc074 007 dwg ...

Page 104: ...Section 8 Part Number List MC095 MCP 8 Control Unit 104 FlexoSEAL with MCP 8 Stand alone Tri valve non contact 074xx062 S2 S3 S1 D RV V1 V2 V3 S 2 S 3 S1 D RV V1 V2 V3 999xc074 008 dwg ...

Page 105: ...MC095 MCP 8 Control Unit Section 8 Part Number List 105 FlexoSEAL with MCP 8 Remote Tri valve non contact 074xx063 S2 S3 S1 DRV V1 V2 V3 S2 S3 S1 DRV V1 V2 V3 999xc074 009 dwg ...

Page 106: ...Section 8 Part Number List MC095 MCP 8 Control Unit 106 ...

Page 107: ...f the use of Valco Cincinnati products This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to Valco Cincinnati Inc for examination and verification If claimed defect is verified repairs or replacements will be made F O B Cincinnati Ohio U S A or ex works Telford U K If the inspection of the equipment does not disclose any defect of workmanship or material ...

Page 108: ...Section 9 Warranty MC095 MCP 8 Control Unit 108 ...

Page 109: ...ted at that time Any part that fails during the warranty period shall be returned prepaid to Valco Cincinnati Inc by the customer for disposition Upon request ValcoMelton personnel are available to repair or replace such parts at the customer s facility Charges for this service include travel time and expenses If an equipment problem is the result of customer abuse improper installation or operati...

Page 110: ...Section 10 Service MC095 MCP 8 Control Unit 110 ...

Page 111: ...x A Job Charts 111 Appendix A Job Charts Use the following table to record saved jobs for quick reference and to prevent duplication erasure of important job information The table may be copied for use Job Number Job Name Description ...

Page 112: ...Appendix A Job Charts MC095 MCP 8 Control Unit 112 ...

Page 113: ...nectivity Clearvision 113 Appendix B System Connectivity Clearvision MCP 8 1 Go to MCP 8 System and unlock the control to access level 4 2 Select the Setup Menu 3 Select option Ethernet Interface 4 Select the option 192 168 30 91 and apply changes ...

Page 114: ...ion MC095 MCP 8 Control Unit 114 MCP 8 Continued 5 Reset the system using the main power switch MCP 4 6 Go to MCP 4 System and unlock the control to access level 4 7 Select the Setup Menu 8 Select the Communication COMM icon MCP 4 Continued ...

Page 115: ...nected to the Cabinet the system may have one or two 4 port network camera cards If BC7 Cabinet has one network card the Control Gluer System should be connected through the port NIC3 If BC7 Cabinet has a second network card the Control Gluer System should be connected through the port NIC7 Login in BC7 System as Level 4 user select the required option and follow its instructions Gluer Connection ...

Page 116: ...select properties 14 Next click on Internet Protocol Version 4 15 Then click on the Properties button 16 Select the Use the following IP address option As above set the following IP address to 192 168 30 1 Subnet mask to 255 255 255 0 17 Click the OK button and close 18 Plug the Gluer Ethernet cable into the port NIC3 ...

Page 117: ...needs installation follow the next steps If the network card is already placed in the Cabinet skip them and go directly to Windows Configuration 19 With the cabinet powered OFF insert the new network card into the MBM bottom expansion slot PCIe x16 shown here 20 Fasten the card to the chassis with an M3 screw eg 784XX433 M3 x 4 SS 21 Power on the BoxChek7 cabinet ...

Page 118: ... network interfaces the card may not be seated properly In case the network card was installed previously the connection appears as NCI7 and with network cable unplugged 25 Connect the Gluer Ethernet cable to the NIC7 26 In case you are installing the second network card look for the network connection in Windows that changes state when the cable is plugged in This could say Identifying or Connect...

Page 119: ...e that the status changed to Identifying or Connected or anything except Network cable unplugged 27 Right click on the device and select properties 28 Next click on Internet Protocol Version 4 29 Then click on the Properties button 30 Select the Use the following IP address option As above set the following IP address to 192 168 30 1 Subnet mask to 255 255 255 0 31 Click the OK button and close ...

Page 120: ...he BC7 System the BC7 System needs to read the Glue Controller Follow the next steps in order to add the Gluer Tab a level 4 user login is required 32 Navigate to the Settings General 33 Locate the next available System System 2 3 4 and select Gluer 34 Use the upper left power button to restart the system 35 Once the system restarts the new Gluer tab is now available ...

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