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QS-2000A

OPERATING MANUAL

CONTENTS:

- PARTS LIST

- QS-2000A REQUIREMENTS

- USING THE VAL-TEX #8607 AIR REGULATOR

- LOADING AND OPERATING THE QS-2000A

- SEE ITEM 5 FOR SAFETY GAUGE INFORMATION

- HYDRAULIC PUMP PERIODIC MAINTENANCE

- HYDRAULIC PUMP INSTRUCTION SHEET

- HYDRAULIC PUMP REPAIR PARTS SHEET / LIST

- 2010 REGULATOR, SEPARATOR AND LUBRICATOR

OPERATION AND SERVICE INFORMATION (OPTIONAL)

- MATERIAL SAFETY DATA SHEET – HYDRAULIC FLUID

Summary of Contents for QS-2000A

Page 1: ......

Page 2: ...OADING AND OPERATING THE QS 2000A SEE ITEM 5 FOR SAFETY GAUGE INFORMATION HYDRAULIC PUMP PERIODIC MAINTENANCE HYDRAULIC PUMP INSTRUCTION SHEET HYDRAULIC PUMP REPAIR PARTS SHEET LIST 2010 REGULATOR SEPARATOR AND LUBRICATOR OPERATION AND SERVICE INFORMATION OPTIONAL MATERIAL SAFETY DATA SHEET HYDRAULIC FLUID ...

Page 3: ...very 8 ounces 30 60 seconds Weight 32 Lbs Lube Sealant Size J P CT12 PSI Rating 10 000 Overall Dimensions 20 H X 11 W X 17 L Priming Self Priming Air Hydraulic CFM Required 9 Air Pressure Required 75 100 PSI Pressure Delivered through a 6 foot hose at 100 PSI Lube Sealant 8 000 PSI Valve Flush 10 000 PSI Gauge Included Lube Pack Compatible Yes Internal Relief Valve Yes The easy to operate Val Tex ...

Page 4: ...0 psi C Regulator preset at factory for 100 psi One 1 air inlet port is marked HP High Pressure Two 2 air outlet ports are marked LP Low Pressure Before Operating the Pump make sure all threaded connections are tight Loading and Operating the QS 2000A 1 Depress pump pedal to release position as marked on pedal 2 Using the handle 1413 supplied remove sealant barrel cap 1407 3 Use the handle 1413 to...

Page 5: ...mp by pressing the pedal to pump as marked on pedal Continue until material flows from end of hose Pedal requires constant pressure to maintain operation 7 Before removing the coupler from the valve or when the hydraulic pump is not in use release the pressure on the hydraulic pump 8 When the cylinder is empty the pump will begin to stall Stop the pump Please refer to step 1 WARNING If the pump is...

Page 6: ... periodic maintenance requirements on the PA 133 3 Slowness or difficulty in returning piston assembly 2008 to the bottom of the cylinder can indicate the need to change hydraulic fluid and clean filter assembly referred to in form L1252 REV H item 2FF The fluid should be changed every 100 hours of operation In dusty or dirty operating conditions it may be necessary to change the oil more frequent...

Page 7: ...F PRODUCT LACK OF MAINTENANCE OR INCORRECT PRODUCT AND SYSTEM APPLICATION Contact Enerpac when in doubt as to safety precautions or applications WARNING Always wear proper personal protective gear when operating hydraulic equipment i e safety glasses gloves etc WARNING The system operating pressure must not exceed the pressure rating of the lowest rated component in the system WARNING Make sure th...

Page 8: ...the fill opening with Enerpac hydraulic oil Use of fluids other than Enerpac hydraulic oil may cause damage and will void your warranty WARNING Attempting to overfill the reservoir will cause the reservoir to become pressurized If the reservoir is subjected to high pressure the casing may rupture causing personal injury and or equipment damage 3 Replace the fill plug and finger tighten CAUTION DO ...

Page 9: ... Figure 6 PRIMING THE PUMP If pump does not operate properly it may have lost its prime Follow the procedure below to prime your pump if necessary 1 Fill pump with Enerpac hydraulic oil if necessary See filling instructions on page 2 2 Place pump on horizontal surface 3 Set air supply pressure to 30 40 psi 2 1 2 7 bar 4 Move pump treadle to RELEASE position 5 Depress the button under the treadle t...

Page 10: ...ns to be sure they are tight Loose or leaking connections may cause erratic and or total loss of operation Replace or repair all defective parts promptly 2 Periodically check the hydraulic oil level in your system See filling instructions on page 2 3 Change hydraulic oil after every 100 hours of operation In dusty or dirty areas it may be necessary to change the oil more frequently To change the o...

Page 11: ...age to air motor Prime the pump according to the instructions on page 4 Pump noise Low fluid level Lack of air pressure Air motor section requires lubrication Check the oil level and add oil according to instructions on page 2 Check air filter and replace if necessary see page 5 Check air line and filter regulator for obstructions or leaks Check for damage to air motor Place a few drops of oil in ...

Page 12: ...ginning with the Letter A or B PA133 7001 PA136 For Date Codes Beginning with the Letter C or D PA 133 7001 PA 135 PA 136 Air Hydraulic Pump To Protect Your Warranty Use Only ENERPAC Hydraulic Oil Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product ...

Page 13: ...ket 11 CL166950SR 1 Hydraulic Body Assembly 14 1 Plug 19 1 Back Up Washer 24 CF692950W 1 Coupler Assembly 3 incl items 2D 2G 2H 10 26 CB108005SR 1 Base 27 B1320028 2 Screw 29 CB241218W 1 Treadle 31 CF180900SR 1 Reservoir Assembly 32 CL164950SR 1 Reservoir Cap incl item 19 53 34 DA5015118SR 1 Filter Kit 35 CK352950SR 1 Poppet Guide Assembly 36 CL163950SR1 1 Coupler Kit 52 1 Rubber Washer 53 1 O Rin...

Page 14: ...e rear of the reservoir is an indication of a torn bladder NOTE Relief Valve Item 2L is factory set for maximum pressure according to pump model DO NOT adjust to a higher pressure When setting the relief valve it should only be adjusted up to the desired pressure setting To adjust for a lower pressure than that set at the factory back off the adjusting screw and then adjust up to the desired press...

Page 15: ...KR and Release Guide Assembly DA5290900SR1 also include items 2BB 2CC 2E 2EE 2Z and 10 from the Air Pump Assembly Figure 1 NOTE Repair Kit PA133K3 includes 1 DA4832040KR NOTE Pumps manufactured prior to November 1991 have a release plunger assembly that uses a roller in place of the cap now being used The roller CB923281 dowel pin CH200061 and spring washer CH198108 are available for service in Ro...

Page 16: ...icates items included in and available only as part of Swivel Coupler Kit CF692950K1 NOTE The Swivel Coupler Kit CF692950W contains items 2D 2H and 10 from the Air Pump Assembly Figure 1 NOTE Repair Kit PA133K3 includes 1 CF692950K1 Repair Parts List for Figure 3 Item Part Number Qty Description 1 8 7 6 5 4 2 3 4 5 Figure 3 Swivel Coupler Assembly ...

Page 17: ...Relief Valve Repair Kit CH202950K NOTE The Relief Valve Repair Kit also includes Items 9 and 10 from the Air Pump Assembly Figure 1 NOTE Relief Valve Repair Kit CH202950K contains two sizes of springs item 2 2A Use the spring from the kit that matches the spring removed from the relief valve NOTE Repair Kit PA133K3 includes 1 CH202950K NOTE Relief valve adjustments should only be performed by an E...

Page 18: ...5 1 U Cup 6 1 Back Up Bearing 7 1 Bearing Retainer Model PA136 1 1 Spring 2 CH208950W 1 Hydraulic Cylinder Assembly 3 1 O Ring 4 1 Back Up Washer 5 1 U Cup 6 1 Back Up Bearing 7 1 Bearing Retainer Indicates items included in and available only as part of Hydraulic Cylinder Repair Kit HCRK1 NOTE HCRK1 is a universal kit and will service any of the three hydraulic cylinders listed NOTE Hydraulic Cyl...

Page 19: ...ep office Enerpac Russian Federation Admirala Makarova Street 8 125212 Moscow Russia T 7 495 98090 91 F 7 495 98090 92 sales ru enerpac com Singapore Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 Toll Free 1800 363 7722 sales sg enerpac com South Korea Actuant Korea Ltd 3Ba 717 Shihwa Industrial Complex Jungwang Dong Shihung Shi Kyunggi Do Republic of Kor...

Page 20: ...repair of this problem is 300 400 not including the cost of downtime freight aggravation etc The 2010 package will dramatically extend the life of the hydraulic pump and reduce downtime Contact Val Tex for more information to purchase this along with a new unit or a kit to easily install on QS 2000A s in the field COMPONENTS 2010 ASSEMBLED ON A UNIT ...

Page 21: ...DUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from The Company its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application including consequences of any ...

Page 22: ...d tighten hand tight plus 1 4 turn 5 Install Filter Regulator vertically with the bowl drain mechanism at the bottom Free moisture will thus drain into the sump quiet zone at the bottom of the bowl 6 Gauge ports are located on both sides of the Filter Regulator body for your convenience It is necessary to install a gauge or socket pipe plugs into each port during installation Operation 1 Both free...

Page 23: ...rmance safety and warning requirements of the application are met The products described herein including without limitation product features specifications designs availability and pricing are subject to change by The Company and its subsidiaries at any time without notice EXTRA COPIES OFTHESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT MAINTENANCE MANUALSTHAT UTILIZETHESE PRODUCTS CONT...

Page 24: ... fully clockwise no oil is delivered to the venturi for atomization and equipment is not being lubricated To initially adjust oil drip rate turn on the air start flow and set knob to obtain the desired drip rate which is visible through the sight dome After system reaches normal operating temperature fine tune the drip rate as needed As a start one to two drops per minute is suggested correct lubr...

Page 25: ... EXPLOSION HAZARDS FLASH POINT 376 degrees F LOWER UPPER FLAMMABLE LIMIT N A EXTINGUISHING MEDIA CO2 dry chemical foam water spray water fog FIRE FIGHTING PROCEDURES Wear self contained breathing apparatus with a full face piece Avoid breathing fumes UNUSUAL FIRE EXPLOSION HAZARDS Toxic fumes may be evolved on burning or exposure to heat Pressure may increase in overheat closed containers Not sens...

Page 26: ...GLOVES PROTECTION Neoprene or Nitrile rubber gloves recommended RESPIRATORY Normally not required Mask or respiratory for mists HYGIENE Use good personal hygiene Wash thoroughly with soap and water after handling and before eating drinking or using tobacco products Clean contaminated clothing shoes and protective equipment before reuse SECTION 5 PHYSICAL DATA VAPOR PRESSURE Less than 0 01 mm Hg 20...

Page 27: ... SPECIAL PRECAUTIONS Keep containers closed when not in use Do not handle or store near high heat or flames Avoid breathing oil mists wash skin thoroughly with soap and water after handling The information presented herein has been compiled from sources considered to be dependable and is accurate to the best our knowledge however we make no warranty whatsoever expressed or implied of merchantabili...

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