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Inspection and maintenance 8

0020214491_01 ecoTEC plus Installation and maintenance instructions

25

7.9

Adjusting the product to large flue gas pipe
lengths

At flue gas pipe lengths greater than 10 m (system 80/125),
you can increase the product's fan speed.

Increase the value by 20 under

D.51

.

The maximum speed of the fan is increased by
200 rpm.

7.10

Handing the product over to the operator

1.

When you have finished the installation, attach the
sticker supplied (835593) to the front of the product in
the operator's language.

2.

Explain to the operator how the safety devices work and
where they are located.

3.

Inform the operator how to handle the product. Answer
any questions the operator may have. In particular,
draw attention to the safety information which the op-
erator must follow.

4.

Inform the operator of the necessity to have the product
maintained according to the specified intervals.

5.

Pass all of the instructions and documentation for the
product to the operator for safe-keeping.

6.

Inform the operator about measures taken to ensure the
supply of combustion air and flue gas guiding, and in-
struct the operator that he must not make any changes.

8

Inspection and maintenance

Carry out all inspection and maintenance work in the
order shown in the table "Overview of inspection and
maintenance work".

8.1

Observing inspection and maintenance
intervals

Warning.
Risk of injury and a risk of material dam-
age caused by negligent inspection and
maintenance work.

Negligence in inspection and maintenance
work, as well as failure to comply with the
specified inspection and maintenance in-
tervals, may impair the operational safety of
the product and lead to injuries and material
damage.

Instruct the operator that the prescribed
inspection and maintenance intervals
must be complied with as a minimum re-
quirement.

Carry out a regular inspection once a
year.

Carry out regular maintenance work in line
with the findings from the inspection. The
maintenance interval must not be longer
than two years.

Warning.
Risk of injury and death due to improper
inspection and maintenance!

Improper performance of inspections and
maintenance work may result in leaks or
even an explosion.

Inspection and maintenance work on the
product must only be carried out by pro-
fessionally qualified persons.

Any customer service work must be carried out by a profes-
sionally qualified person in accordance with the safety, in-
stallation and operating provisions for gas-fired units. Pro-
fessional qualification must be confirmed by an adequately
recognised organisation or public office.

Note

The person who carries out a combustion meas-
urement must be trained in the use of a flue gas
measuring instrument and in interpreting the res-
ults. The flue gas measuring instrument that is
used must be calibrated in accordance with the
specifications of the measuring instrument manu-
facturer. The correct fuel type must be set on the
flue gas measuring instrument.

Maintenance

Maintenance is required in order to eliminate any deviations
of the actual condition from the target condition. This is nor-
mally done by cleaning, setting and, if necessary, replacing
individual components that are subject to wear.

As the competent person, you determine the maintenance
intervals (at least once every two years) and their scope
based on the how you define the condition of the product
during the inspection. Carry out all inspection and mainten-
ance work in the sequence shown in Appendix C.

Proper, regular inspection and maintenance, and the
exclusive use of original spare parts are absolutely essential
to ensure fault-free operation and a long working life for the
product.

Inspection

The inspection is intended to determine the actual condition
of the product and compare it with the target condition. This
is done by measuring, checking and observing.

Maintenance

Maintenance is required in order to eliminate any deviations
of the actual condition from the target condition. This usually
involves cleaning, adjusting and, if required, replacing indi-
vidual components that are prone to wear (e.g. the burner
flange seal (article number 180904), the burner insulation on
the burner flange (article number 180913) and the burner in-
sulation on the back wall of the heat exchanger (article num-
ber 0020093190)).

Summary of Contents for ecoTEC plus VU GB 656/4-5 A

Page 1: ...intenance instructions ecoTEC plus VU GB 656 4 5 A GB IE Installation and maintenance instructions Publisher Manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21...

Page 2: ...ng 19 6 13 Checking leak tightness 22 6 14 Thoroughly flushing the heating installation hot 22 7 Adapting the unit to the heating installation 23 7 1 Calling up diagnostics codes 23 7 2 Calling up the...

Page 3: ...ecoTEC plus Installation and maintenance instructions 3 G Opening of the flue pipe 43 G 1 Positioning of the opening of a fan supported flue gas guiding 43 H Horizontal terminal positioning 44 I Tech...

Page 4: ...nditions listed in the instruc tions Intended use also covers installation in ac cordance with the IP class Any other use that is not specified in these instructions or use beyond that specified in th...

Page 5: ...use or store explosive or flammable materials e g petrol paper paint in the installation room of the product 1 3 8 Risk of death due to lack of safety devices The schematic drawings included in this d...

Page 6: ...at the supply of combustion air is always free of fluorine chlorine sulphur dust etc Ensure that no chemical substances are stored at the installation site If you are installing the product in hairdre...

Page 7: ...y out installation commission ing and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the Sche...

Page 8: ...1 Hanging bracket 1 Heat generator 1 Condensate drain hose 1 Expansion relief valve 1 Compression joint gas G 1 1 Seal 1 Condensate trap s cartridge installation kit 1 Enclosed documentation Num ber D...

Page 9: ...emptying valve 11 Condensate trap s cartridge Consult the installation template that is supplied to find the dimension A 4 5 Minimum clearances and installation clearances A B A 500 mm B 400 mm When...

Page 10: ...y not be used for the wall Wall mount the product as described using the permitted fixing material provided on site 4 9 Removing or installing the front casing 4 9 1 Removing the front casing 1 2 1 Un...

Page 11: ...the return to the low loss header not to the product This protects the product against dirt from the system Ensure that there is sufficient dimensioning in order to prevent it from blocking quickly a...

Page 12: ...settings for the internal pump are made at the factory Connect the cylinder charging pump to the ProE plug X6 Connect the external heating pump to the grey ProE plug X13 Set the diagnostics code D 26...

Page 13: ...dam age if a fault occurs Install an expansion vessel on site in the heating return as close to the product as possible 5 3 1 Connecting the heating flow and heating return 2 1 1 Install service valv...

Page 14: ...aximum pipe length must be reduced in accordance with the dynamic flow characteristics of the elbows Elbows must not be connected directly after one another as this method dramatically increases press...

Page 15: ...connect the power supply cable to the terminals marked for the purpose 1 Route the supply lines of the components to be connec ted through the cable duct provided on the underside of the product on t...

Page 16: ...s necessary similar to an automatic light unit for stairs It is controlled using an ex ternal button to be fitted on site that can be in stalled anywhere in the dwelling e g in the bath room or kitche...

Page 17: ...or above 10 0 clean the system and treat the heating water Ensure that oxygen cannot get into the heating water Checking the filling and supplementary water Before filling the system measure the hardn...

Page 18: ...oduct is fitted with a water pressure sensor If the filling pressure falls below 0 06 MPa 0 6 bar the product indicates low pressure by displaying a flashing pressure value If the filling pressure fal...

Page 19: ...h water 6 Check that the expansion relief valve of the heating system is functioning correctly by turning the handle on the valve 7 Check the pressure in the heating system and top up with water if ne...

Page 20: ...ange Check all of the piping and ensure that the gas flow rates are correct Only put the product into operation once the gas flow rates have been corrected Conditions Gas flow rate in the permissible...

Page 21: ...load mode with front casing removed Vol 9 0 1 0 Set for Wobbe index W kWh m 14 1 O after 5 minutes in full load mode with front casing closed Vol 4 53 1 8 Conditions The CO content must be adjusted Un...

Page 22: ...vention Make sure that the cylinder thermostat is requesting heat 1 Press to activate the status display If the cylinder is charged correctly the display shows S 24 2 If you have connected a controlle...

Page 23: ...ing up the installer level second diagnostics level In the first diagnostics level scroll to D 97 Change the displayed value to 17 password Save the setting 7 3 Setting the heating partial load The pr...

Page 24: ...0 30 29 0 33 0 37 0 41 0 45 0 49 5 35 25 5 29 5 33 0 36 5 40 5 44 0 40 22 5 26 0 29 0 32 0 35 5 38 5 45 19 5 22 5 25 0 27 5 30 5 33 0 50 16 5 18 5 21 0 23 5 25 5 28 0 55 13 5 15 0 17 0 19 0 20 5 22 5...

Page 25: ...eath due to improper inspection and maintenance Improper performance of inspections and maintenance work may result in leaks or even an explosion Inspection and maintenance work on the product must on...

Page 26: ...the burner insulation on the heat ex changer s burner flange shows signs of damage replace the burner insulation Replace the burner insulation on the back wall after each time the burner flange is op...

Page 27: ...output opera tion for approx 30 minutes 8 Then thoroughly rinse out the product with clean water 9 Set the pump back to its starting condition 10 Open the service valves and if required fill the heati...

Page 28: ...rmal module 1 2 3 4 5 6 7 8 9 10 1 Connect the compact thermal module 6 to the heat exchanger 1 2 Tighten the six nuts 4 including the retainer for the air intake pipe in a cross wise pattern until th...

Page 29: ...ding off the fault codes If a fault develops in the product the display shows a fault code F xx Fault codes have priority over all other displays If multiple faults occur at the same time the display...

Page 30: ...s supplied Conditions Replacing the PCB and display at the same time Replace the PCB and display according to the assembly and installation instructions supplied If you replace both components at the...

Page 31: ...troller at terminal 7 8 9 BUS Minimum from the external BUS target value and target value for terminal 7 Not adjustable D 10 Status of the internal heating pump 0 Off 1 On Not adjustable D 11 Status o...

Page 32: ...alised ionisation voltage Display field 0 to 102 80 no flame 40 good flame Not adjustable D 47 Outside temperature with weather compensator Actual value in C if the outside temperature sensor is conne...

Page 33: ...all adjustable parameters to factory setting 0 No 1 Yes 0 D 97 Activating the installer level Service code 17 D 98 Telephone Competent person Programmable telephone number 1 Five digit numbers are sav...

Page 34: ...5 Check the condensate trap in the product and clean and fill this if required X X 16 Clean the condensate duct in the product X 17 Install the compact thermal module Caution Replace the seals article...

Page 35: ...heating de mands are blocked S 98 Flow return sensor test running heating de mands are blocked D Overview of fault codes Code Meaning Cause F 0 Flow temperature sensor interruption NTC plug not plugg...

Page 36: ...ight ignition and monitoring electrode indicates delayed extinguishing of the flame signal Gas valve defective PCB defective F 63 Fault EEPROM Electronics defective F 64 Fault Electronics NTC Flow or...

Page 37: ...ch Flow sensor Flow sensor Water pressure sensor Cylinder sensor P Return sensor Fan Mains X20 X2 Extra low voltage plug natural 1 2 4 signal 1 Earth 2 Hall signal 3 4 PWM signal 5 24 V black 4 2 5 9...

Page 38: ...ion Ext controller room thermostat 3 4 Contact Option Ext controller room thermostat 7 8 9 continuous analogue Option Bus connection controller digital room therm Option Contact thermostat Mains input...

Page 39: ...ntenance instructions 39 F Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boiler...

Page 40: ...th the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fitte...

Page 41: ...g system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND AND...

Page 42: ...ow to set boiler to minimum rate contact Technical Helpline for advice CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate insert analyser probe into flue gas sampling...

Page 43: ...pipes 75 mm E Below eaves 200 mm F Below balconies or car port roofs 200 mm G From vertical wastewater pipes or down pipes 150 mm H From external or internal corners 200 mm I Above floors roofs or ba...

Page 44: ...without affecting the performance of the boiler However in order to ensure that the condensate plume does not affect adjacent surfaces a clearance of 300 mm is preferred For 1 and 2 above you can use...

Page 45: ...able G20 6 9 m h Min flue gas mass rate 6 5 g s Max flue gas mass rate 30 3 g s Min flue gas temperature 40 Max flue gas temperature 70 Permissible pressure difference in the flue gas pipe for install...

Page 46: ...ensate trap 19 Filling the heating installation 18 Filling heating installation 18 Filter air separator 28 Flow temperature maximum 24 Flue gas route 5 From the delivery point to the installation site...

Page 47: ...Index 0020214491_01 ecoTEC plus Installation and maintenance instructions 47 Treating the heating water 17 U Unloading the box 8 V Voltage 5 W Wall mounting the product 10...

Page 48: ...e DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufacturer...

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