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Installation manual auroTHERM 0020057143_02

4.2.2 Flat 

roof 

installation

1

3

11

7

2

6

4

12

5

8

10

9

Fig. 4.2  Mounting kit for flat roof installation 

(here: vertical collector)

Pos.

Description

Quantity Article number (kit)

1

Mounting rail

2

0020059901 (Vertical rail mounting kit)
0020059900 (Horizontal rail mounting kit)

2

Supply (outlet with opening for collector sensor)

1

0020059891 (Hydraulic connection kit)

3

Return (inlet)

1

4

Lower plug

1

5

Upper plug (with vent)

1

6

Clamp

4

7

Frame with clamping element

1

0020055206 (Base vertical frame kit)
0020055207 (Base horizontal frame kit)

8

Gravel tray (optional)

2
3

0020059904 (Gravel tray kit 2 pieces)
0020059905 (Gravel tray kit 3 pieces)

9

Safety clamps

2

10

Hydraulic connections

2

0020055181 (Hydraulic extension kit)

11

Clamp

4

12

Collector

1

0010004455 (auroTHERM VFK 145 V)
0010004457 (auroTHERM VFK 145 H)
0010006283 (auroTHERM  VFK 150 V)
0010006285 (auroTHERM VFK 150 H)

Table 4.2 Flat roof installation bill of materials

Before installation 4

GB

Summary of Contents for auroTHERM VFK 150 H/V

Page 1: ...auroTHERM VFK 125 VFK 135 D VFK 140 D VFK 145 H V VFK 150 H V ES GB NL PT On roof Flat roof...

Page 2: ...elivery 6 4 2 1 On roof mounting 6 4 2 2 Flat roof installation 7 4 3 Collector field packaging 8 4 4 Interconnection diagram 9 4 5 Hydraulic connection preparation 9 4 5 1 On roof mounting 9 4 5 2 Fl...

Page 3: ...on one for the vertical posi tion Besides collectors in the collector field can be arranged side by side and on top of each other Generally the installation steps and the instructions described in thi...

Page 4: ...e units col lectors can reach 200 C Do not perform maintenance work under direct sunlight a Caution Collector damage In order to install flat collectors according to the installation manual a qualifie...

Page 5: ...and where appro priate netting Areas around the scaffolding should be zoned off and marked with suitable warning signs to a suitable distance to protect persons from falling objects Workers should ha...

Page 6: ...rgy system has been started up a Caution Collectors may be damaged by incorrect stor age Always store the collectors in a dry place and protected from the elements Caution System error function due to...

Page 7: ...collector sensor 1 0020059891 Hydraulic connection kit 3 Return inlet 1 4 Lower plug 1 5 Upper plug with vent 1 6 Clamp 4 7 Roof anchor type S for beaver tail etc 4 0020055184 8 Roof anchor type P fo...

Page 8: ...nnection kit 3 Return inlet 1 4 Lower plug 1 5 Upper plug with vent 1 6 Clamp 4 7 Frame with clamping element 1 0020055206 Base vertical frame kit 0020055207 Base horizontal frame kit 8 Gravel tray op...

Page 9: ...P article number 0020059896 1 Anchor extension kit 2 type S article number 0020059895 Horizontal rail anodized Article No 0020059898 1 2 Vertical collector position Hyd connection kit article number 0...

Page 10: ...reparation 4 5 1 On roof mounting Fig 4 7 Passing the pipe through the sarking membrane If there is a sarking membrane proceed as follows Cut the sarking membrane vee shaped Fold the upper larger tab...

Page 11: ...Besides the height of the mounting rails is variable in order to compensate for small floor irregularities 5 1 Collector position and field arrangement Vaillant flat collectors are available in diffe...

Page 12: ...30 45 60 C D A B F B F B F Vertical 1 1136 1283 4400 1740 6100 2080 7200 2357 2 2300 1150 3 3563 1263 4 4826 5 6089 6 7352 7 8615 8 9878 9 11141 10 12404 C C F Horizontal 1 1650 883 3100 1173 4100 138...

Page 13: ...per frame w 2 s 3 Table 5 3 Number of gravel trays Apply the safety clamps 2 from the top in the floor sections 2 x frame to fix the gravel tray Fix the lower telescopic section with bolt and safety...

Page 14: ...nnection With screwed connection on the roof Assembly frames based on the number of collectors to be installed hNote For load weights and distances please see Tab 5 1 and 5 2 Fix the frames on the roo...

Page 15: ...he mounting rails and fix them to the frame clamping elements Compensate any difference in height by moving the clamping elements 1 Fig 5 10 Hooking the collector Place the collector with the lower ed...

Page 16: ...ctors with the clamps 2 Tighten both clamping elements of the first collector a Caution Danger of damage to the collector as a result of incorrect assembly Make sure that the clamp A slides into the s...

Page 17: ...kly and reliably with at tachment clips To ensure a good adaptation to the dif ferent roofings three different roof anchors are availa ble Type P for standard tiles and bricks e g pantile Type S for f...

Page 18: ...24 24 24 24 24 24 24 24 24 900 24 24 24 24 24 24 36 24 36 24 1200 24 24 24 24 36 24 48 36 48 36 7 700 28 28 28 28 28 28 28 28 28 28 900 28 28 28 28 28 28 42 28 42 28 1200 28 28 28 28 42 28 56 42 56 42...

Page 19: ...on is reduced by approx 20 25 mm Take care that there is adequate clearance on the anchors therefore A B C D Fig 6 2 Distances with field arrangement on top of each other u With fields arranged on top...

Page 20: ...hor 3 Loosen the upper bolt with the socket combination wrench SW 13 until the height of the roof anchor can be adjusted 4 Position the roof anchor at the same height of the pantiles so that the upper...

Page 21: ...beaver tail a Caution Before installation on the roof batten check the load capacity of the roof batten If necessary replace it 2 1 4 3 Fig 6 6 Fixing the roof anchor type S 1 Uncover the rafters or...

Page 22: ...esponding posi tion For distances please see Tab 6 2 and 6 3 2 Tighten the stair bolt to the rafters through the pan tile 3 Screw the lower nut against the pantiles and tighten it until the seal suffi...

Page 23: ...ntal position Compensate any difference in height by moving the clamping elements Pull the clamping element upward now it can be moved and it engages again when released 1 Fig 6 10 Hooking the collect...

Page 24: ...e upper mounting rail until it flush es with the lower collector Make sure that the upper part of the clamping element is above the collector edge Tighten the clamping elements above the collector a C...

Page 25: ...the collector on the first collector 2 paying attention to the hydraulic connec tors Fix the hydraulic connectors inserted into the opening up to the limit stop with the clamps 3 Tighten all remainin...

Page 26: ...ollector sensor into the open ing Fix connections and plugs with the clamps Mount the plug without vent 3 in the lower part of the collector Mount the plug with vent 1 in the highest position Connect...

Page 27: ...recycling the components when after years of reliable operation they must be disposed of 9 Vaillant Customer Service and warranty 9 1 Vaillant warranty Vaillant provide a full parts and labour warran...

Page 28: ...bsorber mm Aluminium vacuum coated 0 5 x 1178 x 1978 Coating High selective blue D 95 H 5 Glass covering mm 3 2 thickness x 1233 x 2033 Glass type Solar safety glass prismatic structure Solar safety g...

Page 29: ...Installation manual auroTHERM 0020057143_02 28 10 Technical data VFK 145 H VFK 150 H 80 2033 1178 1233 1978 66 5 66 5 1100 1223 5 Fig 10 1 Scale drawing VFK 145 H VFK 150 H...

Page 30: ...29 Installation manual auroTHERM 0020057143_02 Technical data 10 VFK 145 V VFK 150 V 80 2033 1233 1978 1223 5 80 1178 79 79 1875 Fig 10 2 Scale drawing VFK 145 V VFK 150 V GB...

Page 31: ...0020057143_02 ESGBNLPT 102008...

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