Vaillant aurotherm classic VFK 135/2 VD Installation Manual Download Page 1

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For the competent person

Installation manual

auroTHERM classic

VFK 135/2 VD, VFK 140/2 VD

GB, IE

Installation manual

Publisher/manufacturer
Vaillant GmbH

Berghauser Str. 40

D-42859 Remscheid

Telefon 021

‑

Telefax 021

‑

28 10

[email protected]

www.vaillant.de

Summary of Contents for aurotherm classic VFK 135/2 VD

Page 1: ...ation manual auroTHERM classic VFK 135 2 VD VFK 140 2 VD GB IE Installation manual Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Telefon 021 91 18 0 Telefax 021 91 18 28 10...

Page 2: ...ring for fitting and installation 18 5 2 Carrying out the installation 27 5 3 Completing and checking the installation 34 6 Inspection and maintenance 35 6 1 Maintenance plan 35 6 2 Observing inspecti...

Page 3: ...3 Risk of death due to falling parts Unsecured collectors can fall from the roof and create a possible danger to people Block off the areas in the fall area below the place of work to a sufficient ex...

Page 4: ...nt Only use a suitable tool In particular only use the tool specified in the work steps of this manual 1 2 13 Risk of death from electric shock Incorrect installation or a faulty power cable can resul...

Page 5: ...on of the solar system must be in accordance with the relevant require ments of Health and Safety Document No 635 The Electricity at Work Regulations 1989 BS7671 IEE Wiring Regulations and the Water S...

Page 6: ...signs to a suitable distance to protect persons from falling objects Workers should have available and use personal protective equipment as necessary This would include equipment such as fall protect...

Page 7: ...uidelines Solar Keymark The collectors have been successfully tested according to the rules and requirements for the Solar Keymark MCS certificate The collectors comply with the relevant product speci...

Page 8: ...16 20 24 pc 4 Roof bracket type S for beaver tail etc from the basic set 16 20 24 pc 5 Roof bracket type S flat for beaver tail etc from the basic set 16 20 24 pc 6 Hanger bolt fastening set from the...

Page 9: ...sure that the roof duct is prepared prop erly 1 Make a v shaped cut in the roofing felt membrane 2 Fold the upper wider flap onto the roof batten above and fold the lower narrower flap onto the roof b...

Page 10: ...1 4 1 6 1 8 1 9 20 1 0 1 2 1 4 1 6 1 8 2 0 When installing the roof brackets observe the calculated edge clearances 4 1 7 Defining the roof bracket clearances The text that follows describes the clea...

Page 11: ...Adjust the roof bracket to the height of the pantiles so that the top part of the roof bracket lies on the roofing 4 Tighten the top bolt Working materials SW 13 spanner 5 6 A B Screw the roof bracket...

Page 12: ...stalling type S for slate 2 1 1 Define the clearances of the roof brackets Page 10 2 At the appropriate position expose the rafters or roof batten 1 3 Position the roof bracket Ensure the correct posi...

Page 13: ...d material damage due to a falling collector Improper fastening may cause a collector to fall Tighten the clamping elements Check for proper tensioning by shaking the clamping blocks If a clamping blo...

Page 14: ...0 Ensure that the top clamping block of the clamping ele ment is positioned above the edge of the collector 11 Tighten the clamping elements of the lower mounting rail Working materials SW 13 spanner...

Page 15: ...ollect ors one after the other 1 26 Ensure that the clamping block of the clamping ele ments lies over the collector edges 27 Tighten the clamping elements of the top mounting rails Working materials...

Page 16: ...on tubes Lay the connection pipe at a gradient Note Observe the installation instructions for the auroFLOW plus system Check the connections for tightness Select the opening in the collector field tha...

Page 17: ...sate may form in the collector This is normal Note Reflections caused by irregularities of the glass are typical of the material Operations Yes No Comments All hydraulic connections secured with clamp...

Page 18: ...licable regulations Dispose of the transport packaging properly 5 Flat roof fitting and installation When fitting and installing the collectors you must ob serve the chapter Safety 5 1 Preparing for f...

Page 19: ...Frame set vertical base 5 6 7 pc 4 Load plates from load plate set 20 24 28 pc 5 Hammer head bolt and nut from load plate set 10 12 14 pc 6 Hydraulic inter connector from the sensor set 6 8 10 pc 7 Hy...

Page 20: ...with 4 6 collectors must be connected on opposite sides Note If the collector field is connected on opposite sides the mounting rails must have an incline to the lower connection collector return of...

Page 21: ...ind speeds of up to 108 km h If the basic wind speed at the site is greater than 108 km h then there can be no guarantee claim for the system Only install the rack in locations where the basic wind sp...

Page 22: ...uroTHERM classic 0020159946_01 IS IE SE FI GB BE DE PL CH AT CZ HU SK SI HR BA RS RO BG MK ME TR GR AL NL PT ES FR IT NO DK BY UA MD EE RU LV LT LU AD 72 km h 81 km h 90 km h 99 km h 108 km h 108 km h...

Page 23: ...up to 10 m 10 18 m 18 25 m up to 72 Inland L L 301 167 378 213 429 244 44 167 40 213 70 244 up to 72 Coast and islands L L 413 234 487 279 534 307 67 234 81 279 90 307 up to 81 Inland L L 357 201 469...

Page 24: ...350 652 415 713 4547 30 310 30 366 30 402 up to 90 Inland L L 495 309 611 388 688 440 30 275 30 342 30 388 up to 90 Coast and islands L L 650 414 766 493 843 545 30 365 30 433 30 478 up to 99 Inland L...

Page 25: ...st and islands L L 406 372 477 441 522 485 30 246 30 291 35 325 up to 81 Inland L L 352 319 460 424 532 494 30 212 30 280 37 325 up to 81 Coast and islands L L 516 479 607 566 664 621 35 315 45 372 52...

Page 26: ...7 2 2400 1283 2420 1740 3001 2080 3267 2357 1200 1263 3 3663 1283 2420 1740 3001 2080 3267 2357 1200 1263 4 4926 1283 2420 1740 3001 m 2080 3267 2357 1200 1263 5 6189 1283 2420 1740 3001 2080 3267 235...

Page 27: ...rst collector Two racks For each additional vertical collector One additional rack 2 Fold out the first rack 60 45 30 3 Select the required installation angle Installation angle 30 45 60 1 2 4 Push th...

Page 28: ...nstallation on roof sealing surfaces Place large area non slip building pro tection mats underneath the installation system If the roof is covered with gravel remove the gravel at the places where you...

Page 29: ...s on the load plates as shown above Ensure that the distance between the loading weights and the racks is as small as possible Danger Risk of death due to inadequate fastening of the load weights onto...

Page 30: ...crew the rear rack feet onto the second weight The first rack is installed so that it is stable Install the second rack on the next two weights as de scribed above Fit as many racks as you need to hol...

Page 31: ...9 Allow the mounting rails on the first and last rack to protrude 50 200 mm over the edge B Connecting mounting rails 1 10 Clamp the rail connector 1 into the mounting rails 11 Ensure that the rail co...

Page 32: ...first collector Caution Risk of damage to the collector Improper installation of the pipe connectors may damage the collector Ensure that the clamps A slide into the grooves of the pipe connector B 23...

Page 33: ...2 Install the plugs 1 at the bottom of the collector Install the plugs 2 at the top of the collector Secure the plugs with the clamps Connect the collector flow and return to the system with the conn...

Page 34: ...nces from the roof edge complied with in accord ance with the specifications Rack positioned in accordance with the dimensions spe cifications All bolts securely tightened Installation and telescopic...

Page 35: ...ce with the maintenance plan 6 3 General inspection and maintenance instructions Danger Risk of death injury and material damage due to improper maintenance and repairs Improper maintenance work or re...

Page 36: ...tion of conformity If you do not use certified Vaillant original spare parts for maintenance or re pair work this voids the CE conformity of the product We therefore strongly recommend that you fit Va...

Page 37: ...plant and dispose of the solar fluid properly In the event of long periods of decommis sioning of the solar plant dismantle the collectors For repair or maintenance work you can temporarily decom mis...

Page 38: ...2033 x 1233 x 80 Weight kg 37 37 5 Liquid volume l 1 46 Max permissible operating pressure bar 10 Shutdown temper ature C 189 176 Gross area m 2 2 51 Aperture surface area m 2 2 35 Absorber surface ar...

Page 39: ...Technical data 10 0020159946_01 auroTHERM classic Installation manual 39 10 2 Dimensions 80 1178 79 79 1875 80 964 5 1978 2033 5 1223 1233...

Page 40: ...18 35 Solar fluid 37 F Final work Installing 17 34 H Hydraulic connections Installing 15 32 33 I Identification plate 7 Installation clearances Complying with 9 20 Installing Checking 17 34 Intended...

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Page 44: ...Vaillant Service Solutions 44 807 06 06 07 77 Spares Technical Enquiries 44 17 73 59 66 15 info vaillant co uk technicalspares groupservice co uk www vaillant co uk These instructions or parts thereof...

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