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57

20901101_EN_PC5xx-6xx_VARIO_select_Serie_V1.0_280618

Cleaning and maintenance

Tools needed for maintenance

2

3

4

5

1

6

7

No. Tool

Size

1

Service kit

Service kit MZ 2C NT #20696869

or

Service kit MD 4C #20696870

2

Diaphragm wrench #20636554

SW66

3

Flat nose pliers

Close hose clamps

4

Flat‑head screwdriver

Open hose clamps

Size 1

5

Hex key

Screw fittings, head cover

Size 5

6

*Torx screwdriver

Screw fittings, counterhold EK

TX10

Screw fittings, head cover

TX20

Loosen/secure clamping brackets

TX20

Screw connection gas ballast

TX20

7

Torque wrench, adjustable 2–12 Nm

* In the example here with bit support 

 Example

Tools 

Summary of Contents for PC 510 select

Page 1: ...chnology for Vacuum Systems Chemistry pumping unit series Instructions for use Original instructions EN OI no 20901101 PC 510 select PC 511 select PC 520 select PC 610 select PC 611 select PC 620 sele...

Page 2: ...o carefully check the validity of this manual with respect to the product Manufacturer VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim GERMANY Phone Head office 49 9342 808 0 Sales 49 9342 808...

Page 3: ...igations 14 2 2 2 Personnel obligations 14 2 3 Target group description 15 2 4 Safety precautions general 16 2 4 1 Protective clothing 16 2 4 2 Safety precautions 16 2 4 3 Laboratory and working mater...

Page 4: ...5 4 Storage 49 6 Troubleshooting 50 6 1 Technical support 50 6 2 Fault Cause Remedy 50 7 Cleaning and maintenance 54 7 1 Information about service jobs 55 7 2 Cleaning 57 7 2 1 Housing surface 57 7 2...

Page 5: ...ion regulations and industrial safety regulations applicable in the country of use General For easier readability the general term Pumping unit is used as an equivalent to and instead of the product n...

Page 6: ...ce Department please have the serial number and product type at hand see Rating plate on the product 1 2 About this document 1 2 1 Manual structure The manuals have a modular structure with separate i...

Page 7: ...s even fatal injury or massive damage to property Take appropriate action to avoid dangerous situation CAUTION Indicates a potentially hazardous situation Disregarding the situation could result in sl...

Page 8: ...ng sign Warning Risk of explosion danger electricity danger hot surface General mandatory sign Disconnect mains plug Wear chemical resistant protective gloves Wear protective goggles Read instructions...

Page 9: ...rogram di di Interior diameter DN Nominal diameter ECTFE Ethylene Chlorotrifluoroethylene EK Vapor condenser ETFE Ethylene Tetrafluoroethylene EX Outlet exhaust exit exhaust gas connection ATEX equipm...

Page 10: ...VACUU SELECT controller and VACUU SELECT Sensor VACUU BUS Bus system from VACUUBRAND for com munication between peripheral devices with VACUU BUS enabled gauges and controllers The maximum admissible...

Page 11: ...12 20901101_EN_PC5xx 6xx_VARIO_select_Serie_V1 0_280618 Introduction Product specific terms VACUU SELECT Sensor Vacuum sensor with integrated venting valve only suitable for condensation of vapors...

Page 12: ...ion and control of rough vacuum in designated systems e g evacuating distillation instruments as a vacuum dryer or systems with VACUU LAN local area vacuum network etc Attached chillers vapor condense...

Page 13: ...ge despite incomplete assembly operation with sharp edged objects pulling plug in connections on the cable out of the socket to pump to convey and to compress solids or fluids 2 1 3 Foreseeable misuse...

Page 14: ...rs in the areas of competence in the Zust ndigkeitsmatrix must possess the relevant qualifications for the activities listed In particular work on electrical equipment must be performed only by qualif...

Page 15: ...ar to a specialist with additional specialist respon sibility or responsibility for a department or division Responsibility matrix Activity Operator Specialist Responsible specialist Installation x x...

Page 16: ...cals wear your personal protective equipment 2 4 2 Safety precautions Use the vacuum device only if you have understood its func tion and this manual Replace defective parts immediately e g a broken c...

Page 17: ...uum pump Hazardous substances can deposit in the vacuum pump Possible safety precautions depending on the application Flush the vacuum pump with inert gas or air before changing the medium to be pumpe...

Page 18: ...he max pressures at the inlet and outlet of the pump as well as the max admissible differential pressure between the inlet and outlet according to 8 1 1 Technical data on page 74 The system to be evac...

Page 19: ...cally resistant clog proof and have a reliable flow rate for example Risks during venting Depending on the application venting can cause explosive mix tures to form or other hazardous situations to ar...

Page 20: ...de insufficient air supply to the fan and failure to maintain minimum distances When installing the device ensure that there is a minimum distance of 5 cm between the cooling fan and adjacent parts su...

Page 21: ...mp switches off If the vacuum pump is switched off due to these safety precau tions the error must be cleared manually Unplug pumping unit from power supply eliminate cause of error after a waiting ti...

Page 22: ...rking condition The devices are designed for a low level of mechanical stress and must be installed in such a way that they cannot sustain mechanical damage from the outside The ATEX category of the p...

Page 23: ...product Do not dispose your product in household waste Electronic components are subject to hazardous waste treat ment and must only be disposed of by certified specialists Observe the national regul...

Page 24: ...25 20901101_EN_PC5xx 6xx_VARIO_select_Serie_V1 0_280618 Safety information...

Page 25: ...VACUU BUS Ethernet 2 ON OFF switch rocker switch 3 Chemistry diaphragm pump 4 Vapor condenser EK 5 Outlet exhaust gas connection 6 Vacuum controller ON OFF button 7 VACUU SELECT Sensor s mounted insi...

Page 26: ...N_PC5xx 6xx_VARIO_select_Serie_V1 0_280618 Product description Inlet version at PC 510 PC 610 17 17 Inlet vacuum connection distribution head with electroni cally controlled valve Inlet PC 510 select...

Page 27: ...of the PC 500 600 select chemistry pumping units EK a EK b EK c EK d EK e EK f Chemistry pumping unit Pump head Valve manually Valve electrically a PC 510 select 2 1x b PC 610 select 4 1x c PC 511 sel...

Page 28: ...e_V1 0_280618 Product description Product specific abbreviations AK Separator flask installed at inlet or outlet EK Vapor condenser mounted at the outlet PC Chemistry pumping unit with type identifica...

Page 29: ...ple PC 510 610 select Meaning 3 3 Condensers and coolers 3 3 1 Separator at the inlet Connection to separator flask 16 16 Inlet connection vacuum IN 3 3 2 Condenser at the outlet Connection and coolan...

Page 30: ...Local vacuum network 2 1 3 4 5 1 Example of use VACUU LAN local area vacuum network with three valve modules 2 Vacuum hose 3 Laboratory furniture 4 PC 611 select vacuum pumping unit 5 Exhaust hose di...

Page 31: ...erie_V1 0_280618 Product description Vacuum drying 1 4 2 5 6 3 1 Chiller 2 Coolant hoses 3 Outlet hose diverted into a fume hood 4 PC 510 select vacuum pumping unit 5 Vacuum hose 6 Example of use Drye...

Page 32: ...afe transport If possible please keep the original packaging e g for returning the product for repair Goods arrival Check the shipment for transport damage and completeness Immediately report any tran...

Page 33: ...s Note For transport do not lift at the emission condenser separa tor holders 4 2 Installation NOTICE Condensate can damage the electronics A large temperature difference between the storage location...

Page 34: ...S Ambient temperature 10 40 C 50 104 F Altitude max 2000 m ber NHN 6562 ft above sea level Minimum distance to adjacent parts 5 cm 2 in Coolant circuit max pressure 3 bar 44 psi Relative humidity 30 8...

Page 35: ...ies or damage due to jerky movement shrinkage of the flexible vacuum hose The vacuum hose can come loose Fix the vacuum hose to the connections Fix connected components Measure the flexible vacuum hos...

Page 36: ...he union nut b and the hose nozzle a as shown 2 Push the vacuum hose d from the apparatus onto the hose nozzle and secure the vacuum hose e g with a hose clamp Please observe the following points to g...

Page 37: ...pressurized Always position the exhaust gas hose downwards or take measures to prevent condensate from flowing back into the vacuum pump Observe the maximum admissible pressures and pressure differen...

Page 38: ...t circuit the pressure should be limited to 3 bar 44 psi A cooling water valve may only be installed in the intake the coolant drainage must be clear and non pressurized Connect coolant i j IN EX 1 Fi...

Page 39: ...sive mixtures to form or other hazardous situations to arise Never vent processes with air which could form an explosive mixture In the case of flammable substances use only inert gas for venting e g...

Page 40: ...rt gas connect venting valve2 Required connection material Hose for hose nozzle 4 mm e g silicone hose 4 6 mm k 1 2 l l 1 Push the hose l into the VENT port k and fix the tube with the knurled nut 2 C...

Page 41: ...ds to be connected at the pumping unit gas ballast valve m see also chapter 5 2 2 Operation with gas ballast on page 48 Use inert gas as gas ballast OPTION Remove the black gas ballast cap and connect...

Page 42: ...ug power plug o into the power outlet 5 5 Pumping unit connected electrically Lay the power cable such that it cannot be damaged by sharp edges chemicals or hot surfaces Power connections with country...

Page 43: ..._EN_PC5xx 6xx_VARIO_select_Serie_V1 0_280618 Installation and connection IMPORTANT Use the power plug which fits your power supply Do not use multi outlet power strips connected in series as the power...

Page 44: ...screen is displayed 5 5 After approx 30 seconds the process screen appears with the operating elements in the controller display 5 2 Operation Apart from the chapters Switch on and Switch off this ma...

Page 45: ...for control Operating elements Button Function active Locked Start Start application only available on the process screen Stop Stop application always possible VENT vent the system option Press button...

Page 46: ...0901101_EN_PC5xx 6xx_VARIO_select_Serie_V1 0_280618 Commissioning operation 5 2 1 Operation see description of controller Start the vacuum controller Stop the vacuum controller Venting Stop Start Vent...

Page 47: ...r Open close gas ballast valve ON OFF Turn the black gas ballast cap in any direction to open or close the gas ballast valve Evacuate condensable vapors e g water vapor solvents etc preferably only wi...

Page 48: ...gas ballast or open inlet IN 5 5 Condensate and media residues will be flushed out of the vacuum pump IMPORTANT Prevent deposits and rinse condensate out of the pump 2 a 2 Switch the rocker switch a o...

Page 49: ...ainance before storing the pumping unit Especially if it ran more than 15000 operating hours 3 Close the suction and exhaust connections e g with protec tion caps 4 Package the pumping unit such that...

Page 50: ...pplier for repair 6 2 Error Cause Remedy Error Possible cause 3 3Remedy Personnel Readings deviate from the reference standard Vacuum sensor dirty Moisture in the sen sor Sensor defective Sensor measu...

Page 51: ...m pump briefly with open suction nozzle Operator Pumping unit switched off Power plug not cor rectly plugged in or pulled out VACUU BUS plug in connection or cables defective or not con nected 3 3 Swi...

Page 52: ...e pro cess 3 3 Check settings at the controller Operator Gas ballast open 3 3 Close gas ballast Operator Gas ballast cap porous or no longer present 3 3 Check gas ballast cap 3 3 Replace defective com...

Page 53: ...sk on EK missing Diaphragm tear or diaphragm clamping disc loose 3 3 Service the vacuum pump and replace defective parts or send in the device 3 3 Check exhaust gas line connections 3 3 Connect the ou...

Page 54: ...ced by an electrician Risk from contaminated parts Pumping hazardous media can result in hazardous substances adhering to internal parts of the pump Wear your personal protective equipment e g pro tec...

Page 55: ...unit x Recommended maintenance interval after hours of operation and under nor mal operating conditions depending on the environment and area of applica tion we advise performing cleaning and mainten...

Page 56: ...870 2 Diaphragm wrench 20636554 SW66 3 Flat nose pliers Close hose clamps 4 Flat head screwdriver Open hose clamps Size 1 5 Hex key Screw fittings head cover Size 5 6 Torx screwdriver Screw fittings c...

Page 57: ...surfaces with a clean slightly damp cloth We recom mend using water or mild soapy water to moisten the cloth 7 2 2 Empty the glass flask Remove and empty the glass flask 1 2 1 Open the joint clamp and...

Page 58: ...tenance 7 2 3 Clean or replace molded PTFE hoses Maintenance provides the opportunity to check the components of the Pumping unit including the hoses Clean the inside of very dirty molded hoses e g us...

Page 59: ...r side EK Perform maintenance of the pump heads one after the other In the case of the pump heads always change the dia phragms and valves completely as shown in the image description for pump head 1A...

Page 60: ...rawing of pump head example 1 2 3 4 5 6 7 8 9 10 Valve maintenance 1 Clamping claw screw fittings 2 Disc springs 3 Valve terminals 4 Valves 5 O rings size 26 x 2 Diaphragm maintenance 6 Head cover scr...

Page 61: ...plug the power plug 2 Remove the glass flask from the EK as well as the connect ed hoses 3 4 3 Unscrew the screws from the counterholder Torx screwdriver TX10 4 Remove the counterholder and lay it asi...

Page 62: ...1 Unscrew the screws from the head cover cowling Torx screwdriver TX20 2 Remove the head cover cowl ing and set it aside 3 4 3 Open the hose clips on the outer hoses Flat head screw driver 1 4 Pull of...

Page 63: ...ion the dia phragm wrench on the dia phragm support disc and unscrew the assembly with the diaphragm wrench attached 4 Lift the diaphragm along with all the parts out of the vacuum pump If the spacer...

Page 64: ...new diaphragm over the square head of the clamp ing disc TOP IMPORTANT Ensure that the diaphragm is inserted correctly with the coated light colored side facing upwards Pay special attention to correc...

Page 65: ...the spacer discs firmly and place all the components carefully on the connecting rod thread 10 Initially tighten the assembly with the diaphragm wrench by hand 11 12 11 Then position a torque wrench w...

Page 66: ...2 Remove the cap from the gas ballast 3 4 3 Carefully pry off the cover 4 Unscrew the screw connection Torx screwdriver TX20 5 6 5 Unscrew the screws from the counterholder Torx screw driver TX20 6 R...

Page 67: ...e disc springs Top view Valve terminals valves and pump head pair NOTICE Valves can adhere to the underside of a valve terminal 8 9 8 Carefully remove the used O rings and valves 9 Check the surfaces...

Page 68: ...valves on top and align them Cutout view from above Correct valve positioning IN Inlet inlet EX Exhaust outlet 13 14 13 Place both valve terminals with the disc springs on the pump heads 14 Place the...

Page 69: ...removed must be fixed back in place 1 2 1 Carefully press the dia phragms centrally into the housing opening ensuring they are flush with it 2 Hold the pump head pair at the vacuum pump and wind in t...

Page 70: ...pliers 6 Put the head cover cowling on properly 7 8 7 Screw in the screw connec tions of the head cover cowl ing Torx screwdriver TX20 8 Tighten the screw connec tion and close the cover Torx screwdr...

Page 71: ...ure relief valve and install the new one Ensure that the PTFE foil under the pressure relief valve lies smoothly on the glass sur face If maintenance work has been completed in full Assemble the EK if...

Page 72: ...3 4 Change device fuse At the power connection on the rear side of the pumping unit there are 2 device fuses type 6 3 A t 5x20 Change device fuse 1 2 1 Unplug the power plug 2 Carefully pull out the f...

Page 73: ...ting conditions US Maximum admissible media temperature gas non explosive atmo sphere momentarily 80 C 176 F Continuous operation 40 C 104 F ATEX conformity II 3 G IIC T3 X internal atm only Maximum a...

Page 74: ...Torr Number of cylinders stages 2 2 PC 610 611 620 Max Pumping speed 50 Hz 3 4 m3 h 2 0 cfm Max Pumping speed 60 Hz 3 8 m3 h 2 2 cfm Ultimate vacuum abs 1 5 mbar 1 1 Torr Ultimate vacuum with GB abs...

Page 75: ...43 mm x 457 mm 17 13 in x 9 57 in x 17 99 in Weight 17 7 kg 39 0 lb PC 610 select 419 mm x 243 mm x 457 mm 16 50 in x 9 57 in x 17 99 in Weight 20 4 kg 45 0 lb PC 611 select 435 mm x 243 mm x 457 mm 1...

Page 76: ...T or PP Outlet PET Distributor head inlet PC 510 610 PPS glass fiber reinforced Valve block inlet PC 511 520 611 620 PP Flow control valve PC 511 611 PTFE Housing electromagnetic valve PVDF PE PPS Ele...

Page 77: ...ovide the type and serial number from the rating plate This will allow us to provide you with specific support and advice for your device Rating plate pumping unit in general Product series type Seria...

Page 78: ...US 10 m 22618493 VACUU BUS wall duct 20636153 VACUU BUS Y adapter 20636656 Digital I O module VACUU BUS e g error transmitter remote module 20636228 Analog I O module VACUU BUS analog specification an...

Page 79: ...anual flow control module VCL 01 20677106 VACUU LAN shut off manual flow control module VCL 02 20677107 VACUU LAN automatic control module VCL B 10 20677208 VACUU LAN manual flow control automatic con...

Page 80: ...idiary of VACUUBRAND GMBH CO KG or your local dis tributor Information about our complete product range is available in the current product catalog Your local distributor or VACUUBRAND GMBH CO KG sale...

Page 81: ...ite for further information www vacuubrand com Service handling 1 Contact your local distributor or our Service Department 2 Request an RMA no for your order 3 Clean the product thoroughly or if neces...

Page 82: ...of use 35 Local vacuum network 31 M Maintain minimum distance 21 Maintenance of the pump heads 60 Mandatory sign 9 Manual structure 7 Measurement chamber 77 Minimum distances 35 O Operate gas ballast...

Page 83: ...art 47 Stop 47 Storage prepared 72 Switch off pumping unit 49 Switch on pumping unit 45 Symbols 9 T Target groups 16 Technical data 74 75 Technical information 74 U Unpacking 33 User information 6 V V...

Page 84: ...d article 20733154 20733254 20733354 20737154 20737254 20737354 Seriennummer Serial number Num ro de s rie Siehe Typenschild See rating plate Voir plaque signal tique Angewandte harmonisierte Normen H...

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Page 88: ...pe Str 4 97877 Wertheim GERMANY Phone Head office 49 9342 808 0 Sales 49 9342 808 5550 Service 49 9342 808 5660 Fax 49 9342 808 5555 E Mail info vacuubrand com Web www vacuubrand com Version 20901101_...

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