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vacuubrand VACUU-PURE 10, Instructions For Use Manual

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35

20901220_EN_VACUU·PURE 10_V1.6_060722

Installation and connection

NOTE

NOTE

Foreign bodies in the inlet line can damage the 

vacuum pump.

 

>

Prevent particles and contaminants from being aspirated or 

being able to flow back.

 

>

Use a sufficiently stable vacuum hose that is designed for 

the required vacuum range.

 

>

Keep the vacuum hose as short as possible.

 

>

Connect a vacuum hose with as large a cross‑section as 

possible.

 

>

The connection between vacuum hose and the vacuum 

pump must be gas‑tight.

 

>

Avoid kinks in the vacuum hose.

IMPORTANT!

Summary of Contents for VACUU-PURE 10

Page 1: ...Instructions for use OI no 20901220 Original instructions EN VACUU PURE 10 Vacuum pump...

Page 2: ...com Web www vacuubrand com 2 20901220_EN_VACUU PURE 10_V1 6_060722 Original instructions Keep for further use This manual is only to be used and distributed in its complete and original form It is str...

Page 3: ...ons 15 2 3 Target group description 16 2 4 General safety information 17 2 4 1 Safety precautions 17 2 4 2 Protective clothing 17 2 4 3 Laboratory and working materials 18 2 4 4 Chemical compatibility...

Page 4: ...ories 53 5 5 Shutdown switch off 54 5 6 Storage 55 6 Error messages 56 6 1 Warning display 56 6 2 Error indication 57 6 3 Troubleshooting 58 6 3 1 Technical support 58 6 3 2 Error Cause Remedy 59 7 Cl...

Page 5: ...ations and industrial safety regulations applicable in the country of use General For easier readability the general term vacuum pump vacuum pump is used as an equivalent to and instead of the product...

Page 6: ...our Service Department please have the serial number and product type at hand see Rating plates Rating plates on the product 1 2 1 2 About this document About this document 1 2 1 1 2 1 Manual structur...

Page 7: ...ious injury or death Take appropriate action to avoid dangerous situations CAUTION Indicates a potentially hazardous situation Disregarding the situation could result in minor injury or damage to prop...

Page 8: ...ion Danger electricity Warning hot surface General mandatory sign Disconnect power plug Additional symbols and icons Positive example Do this Do this Result OK OK Negative example Don t do this Don t...

Page 9: ...Instructions single step Perform the step described 5 Result of action Instructions multiple steps 1 1 First step 2 2 Next step 5 Result of action Instructions shown graphically 1 2 1 1 First step 2...

Page 10: ...n the power supply is switched off and then back on the last active operating state of the vacuum pump is automatically reactivated Fine vacuum Pressure range in vacuum technology from 1 mbar 0 001 mb...

Page 11: ...ing range VACUU BUS client Peripheral device or component with VACUU BUS port which is integrated in the bus system e g sensors valves etc VACUU BUS configuration Assigning a different VACUU BUS addre...

Page 12: ...12 20901220_EN_VACUU PURE 10_V1 6_060722 Introduction...

Page 13: ...ct oil free air cooled vacuum pump for the rough and fine vacuum range in the laboratory for pumping non corrosive gases The vacuum pump may only be used indoors in a dry non explosive atmosphere Inte...

Page 14: ...sories or spare parts usage despite incomplete assembly operation by insufficiently trained or qualified personnel switching on off with tools or one s foot operation with sharp edged objects pulling...

Page 15: ...ures that only trained personnel or specialists work on the product This applies in particular to connection work and troubleshooting Users must have the appropriate qualifications for the listed acti...

Page 16: ...fessional qualification in mechanics electrical equipment or laboratory devices Responsible Responsible specialist specialist Specialist with additional specialist departmental or area responsibility...

Page 17: ...nents designed for vacuum technology such as a vacuum hose vacuum valve etc When handling contaminated parts follow the relevant regulations and protective measures this also applies to equipment sent...

Page 18: ...t substances Pumping different substances or media can cause the substances to react with one another Be aware of interactions and possible chemical reactions of the pumped media Dry the vacuum pump w...

Page 19: ...the gas connections the connections for the inlet and outlet must not be mixed up The inlet is indicated by a directional arrow on the connecting flange Observe the maximum pressures at the inlet and...

Page 20: ...rmal operation Do not pump any substances which could form deposits inside the vacuum pump Install suitable filters upstream of the inlet Suitable filters are chemically resistant clog proof and have...

Page 21: ...tion Ensure that the automatic restart of the process does not pose any danger to persons or equipment Take appropriate safety precautions e g shut off valve relay switch protection against restart if...

Page 22: ...ls etc Always ensure that there is a sufficient air supply and air extraction to remove the warm exhaust air from the vacuum pump especially if the vacuum pump is installed in a housing or lab furnitu...

Page 23: ...NOTE Electronic devices must not be disposed of in domestic waste at the end of their service life Used electronic devices contain harmful substances that can cause damage to the environment or human...

Page 24: ...ct gap seal The suction chamber of the vacuum pump is oil free An internal non return valve protects the vacuum pump against faulty start up A vacuum tight shutdown can be achieved by an additional ex...

Page 25: ...cuum connection 3 Control panel 4 Outlet outlet connection 5 Air vents 6 Recessed grip on rear cooling air outlet 7 Rating plate 8 Power connection device fuse on off switch 9 VACUU BUS plug in connec...

Page 26: ...available as separate accessories for mounting on the vacuum pump Silencer The silencer reduces noise at the pump outlet and if required can be attached directly to the outlet flange by means of a sma...

Page 27: ...6_060722 Product description Overview of vacuum pump accessories 1 2 1 Silencer at the outlet of the vacuum pump connection via KF DN 25 2 VACUU PURE shuttle VACUU PURE shuttle Optional accessories S...

Page 28: ...use VACUU BUS extension cables and Y adapters to distribute and connect several components The maximum permissible total power at the VACUU BUS socket is 11 W Overview of VACUU BUS accessories 1 2 1...

Page 29: ...bus RTU protocol Modbus RTU protocol The upper VACUU BUS port on the back of the vacuum pump is intended for remote operation of the vacuum pump via Modbus RTU protocol see separate manual for descrip...

Page 30: ...30 20901220_EN_VACUU PURE 10_V1 6_060722 Safety information...

Page 31: ...al packaging is accurately matched to your product for safe transport If possible please keep the original packaging e g for returning the product for repair Goods receipt Check the shipment for trans...

Page 32: ...temperature difference between the storage location and the installation location can cause condensation After goods receipt or storage allow your product to acclimatize before initial use Acclimatiza...

Page 33: ...Always ensure that there is an adequate air supply and air extraction to remove the warm exhaust air from the vacuum pump Provide external forced ventilation with a volume flow of approx 100 m3 h whe...

Page 34: ...on Connect your vacuum pump as described in the examples below 4 3 1 4 3 1 Vacuum connection IN Vacuum connection IN The vacuum connection is indicated by a directional arrow on the inlet connector Va...

Page 35: ...ntaminants from being aspirated or being able to flow back Use a sufficiently stable vacuum hose that is designed for the required vacuum range Keep the vacuum hose as short as possible Connect a vacu...

Page 36: ...e rotated in 90 increments 1 2 1 1 Loosen the 4 screws on the inlet flange Torx screwdriver TX25 paying attention to the washers 2 2 Remove the inlet flange Check the O ring for damage and that it is...

Page 37: ...ll flange KF DN 25 on the hose nozzle and attach a vacuum hose to it Secure hose connections on hose nozzles e g with a hose clip If necessary install an in line solenoid valve or shut off valve in th...

Page 38: ...zed Always route the outlet line with a fall or take measures to prevent condensate from flowing back into the vacuum pump Observe the maximum admissible pressures and pressure differences CAUTION Exc...

Page 39: ...ine can lead to inadmissibly high back pressure at the outlet Connect the silencer option WARNING Risk of bursting due to internal overpressure upstream of the silencer Inadmissibly high pressure upst...

Page 40: ...1 6_060722 Installation and connection Connect the silencer with small flange KF DN 25 to the outlet flange ensuring the connection is gas tight The silencer may be assembled in 2 positions 90 90 Vacu...

Page 41: ...it cannot be damaged by sharp edges chemicals or hot surfaces The power plug serves as a disconnecting device from the electrical supply voltage The product must be installed in such a way that the po...

Page 42: ...on I 5 The vacuum pump carries out a function test all LEDs light up for 2 seconds The stop button s blue LED will then light up The vacuum pump is ready for operation immediately after switching on 5...

Page 43: ...mp running Vacuum pump stopped Vacuum pump regeneration mode activated Button LED Description All Gray Function not active Blue Short flashing visual feedback when key is pressed Continuous light indi...

Page 44: ...time The operating principle of the vacuum pump is based on gap seals The warm up time enables the vacuum pump to reach full operating capacity When pumping down a 100 l boiler the vacuum pump typical...

Page 45: ...and the interior is dried by the air supply The pump does not need to be separated from the application for regeneration The pump runs at a reduced speed during regeneration The air for regeneration...

Page 46: ...end of the process This reduces condensate and media residue in the vacuum pump and thus also the risk of impairment to the vacuum pump by the previously pumped media 5 2 3 5 2 3 Autostart Autostart T...

Page 47: ...tware hardware version 1 2 5 sec 1 1 The vacuum pump is switched on and stopped 2 2 Press and hold the stop button for 5 seconds The warning and error LEDs indicate whether the software or hardware ve...

Page 48: ...shing rate Yellow Software version display 1 second Yellow 1x V 1 XX Yellow 2x V X 2X Yellow 3x V X X3 3 seconds pause LED changes from yellow to red Red Hardware version display 1 second Red 1x V 1 X...

Page 49: ...ettings The software version of the vacuum pump is retained and is not reset 1 2 1 1 Turn off the power switch Wait 10 seconds until the vacuum pump is completely off 2 2 The vacuum pump is switched o...

Page 50: ...TU Remote operation via Modbus RTU The upper VACUU BUS port on the back of the vacuum pump is intended for remote operation of the vacuum pump via Modbus RTU protocol Via the Modbus RTU protocol param...

Page 51: ...register the accessories from the vacuum pump bus system see chapter 5 4 1 VACUU BUS detection on page 52 5 4 1 VACUU BUS detection on page 52 5 VACUU BUS accessories removed General notes on VACUU BU...

Page 52: ...hapter 6 3 2 Error Cause Remedy on page 59 6 3 2 Error Cause Remedy on page 59 5 4 1 5 4 1 VACUU BUS detection VACUU BUS detection Perform bus scan VACUU BUS 1 2 3 sec 1 2 1 1 The vacuum pump is switc...

Page 53: ...the waiting time can be set via the Modbus RTU protocol 0 3600 seconds The in line solenoid valve closes immediately after pressing the stop button or the regeneration button Operation of vacuum gauge...

Page 54: ...n regeneration mode 5 By letting the vacuum pump run on in regeneration mode you reduce condensate and media residue in the vacuum pump 5 You reduce the risk of a possible impairment of the vacuum pum...

Page 55: ...ommissioning see chapter 5 5 5 5 Shutdown switch off on page 54 Shutdown switch off on page 54 2 2 Clean the vacuum pump in the event of external contamination 3 3 Close the vacuum pump s inlet and ou...

Page 56: ...normal range The vacuum pump continues to run if a warning message is received Red Error The vacuum pump stops as soon as there is an error If there is an error all warnings are ignored First correct...

Page 57: ...uency converter incompatible with each other other frequency converter errors If warnings and errors occur simultaneously only the errors red LED are displayed Several errors are indicated one after t...

Page 58: ...additional support please contact your local distributor or our Service Department1 Only operate the product if it is in perfect working condition Perform the recommended service activities see chapte...

Page 59: ...wer supply too low undervoltage 3 Check mains voltage Pumping down hot process gases 3 Observe admissible gas intake temperatures Warning flashing rate 3x Motor current consumption in critical range d...

Page 60: ...outlet is kept clear Power supply too low undervoltage 3 Check mains voltage Pumping down process gases that are too hot 3 Observe admissible gas intake temperatures Error flashing rate 3x Motor curre...

Page 61: ...Other errors e g incompatible software version other frequency converter errors 3 Perform or repeat the software update Information about software updates VACUUBRAND Support Software Updates 3 Send i...

Page 62: ...med 3 Clean or replace external silencer 3 Remove silencer and connect outlet line instead Motor overloaded 3 Allow the motor to cool down Resp specialist Excessive temperature error flashing rate 1x...

Page 63: ...with suction nozzle open or in regeneration mode Deposits inside the vacuum pump 3 Clean the pump unit by operating it with an open inlet or in regeneration mode High level of vapor generated in the p...

Page 64: ...hapter 8 2 Ordering 8 2 Ordering information on information on page 76 page 76 Operator Internal non return valve switches 3 Normal when starting and stopping vacuum pump Internal non return valve ope...

Page 65: ...ernal parts of the pump Wear your personal protective equipment e g protective gloves eye protection and if necessary respiratory protection Take safety precautions according to the instructions you h...

Page 66: ...uired Clean surfaces x Clean vacuum fan grilles x Clean the vacuum pump x Replace filter at air inlet for regeneration mode x Recommended aids 1 2 3 No Item 1 Safety goggles 2 Protective gloves 3 Vacu...

Page 67: ...ng and care Switch off vacuum pump before cleaning 7 2 1 7 2 1 Clean the vacuum pump Clean the vacuum pump Clean surfaces Clean dirty surfaces with a clean slightly damp cloth We recommend using water...

Page 68: ...irty or clogged air filter at the air inlet for regeneration mode The filter is available as a spare part see chapter 8 2 Ordering 8 2 Ordering information on page 76 information on page 76 Replace fi...

Page 69: ...n on the back of the vacuum pump type 250 V 8 AT 5x20 Replace the device fuse 1 2 1 1 Unplug the power plug The mains fuses are located in a fuse holder next to the on off switch 2 2 Keep the snap hoo...

Page 70: ...egree 2 Impact energy 5 J Protection class DIN 60529 IP 20 Protection class UL 50E type 1 Operating conditions US Maximum admissible media temperature gas non explosive atmosphere Short term 5 minutes...

Page 71: ...heric pressure ATM Max outlet pressure abs 15 mbar above atmospheric pressure 11 Torr above atmospheric pressure Specification at 1013 mbar Due to their functional principle the ultimate vacuum of scr...

Page 72: ...Cooling end use Actively cooled Electrical data Nominal voltage IN 100 230 V 10 Mains frequency IN 50 60 Hz Power max 700 W Output voltage OUT max 400 VDC phase phase Output frequency OUT 0 20 kHz Me...

Page 73: ..._060722 Appendix Overview of frequency converter board 3 2 4 1 5 1 Shield circuit board 2 Power supply connection 3 Control cable connection 4 Motor connection 5 Encoder connection Inputs and outputs...

Page 74: ...ting plate This will allow us to provide you with specific support and advice for your device Vacuum pump rating plate Product series type Serial number Year of manufacture month Pumping speed Ultimat...

Page 75: ...et flange silencer end cover of the pump unit PPS Spindles PEEK Stator bearing plate Aluminum Gaskets flat gasket at the outlet FKM Non return valve PPS PTFE chemically resistant fluoroelastomer Hose...

Page 76: ...for fine vacuum control with VACUU SELECT controller VACUU VIEW extended in line solenoid valve VV B 15C connecting parts KF DN 25 100 230 V 50 60 Hz 20700100 Vacuum gauge VACUU VIEW extended 1100 0 0...

Page 77: ...rts from a subsidiary of VACUUBRAND GMBH CO KG VACUUBRAND GMBH CO KG or your local distributor Information about our complete product range is available in the current product catalog Your local distr...

Page 78: ...essing On site service on request With Health and Safety Clearance form return disposal Visit our website for further information www vacuubrand com Service handling Follow these headings VACUUBRAND S...

Page 79: ...tation of use 33 M Maintain minimum distance 22 Mandatory sign 8 Manual structure 6 Minimum distances 33 Misuse 14 Modbus RTU protocol 29 N Non return valve 10 O Operating elements 43 Operating steps...

Page 80: ...VACUU BUS 11 VACUU BUS accessories 28 51 VACUU BUS address 11 VACUU BUS client 11 VACUU BUS configuration 11 VACUU BUS connector 11 Vacuum connection IN 34 Vacuum pump rating plate 74 VACUU PURE shutt...

Page 81: ...750000 20750001 20750002 20750003 20750006 20750007 Seriennummer Serial number Num ro de s rie Siehe Typenschild See rating plate Voir plaque signal tique Angewandte harmonisierte Normen Harmonized st...

Page 82: ...e of Certain Hazardous Substances in Electrical and Electronic Equipment Regu lations 2012 S I 2012 No 3032 Vacuum pump Type VACUU PURE 10 Order number 20750000 20750001 20750002 20750003 20750006 207...

Page 83: ...83 20901220_EN_VACUU PURE 10_V1 6_060722 Appendix 8 7 8 7 CU Certificate CU Certificate CU Certificate...

Page 84: ...84 20901220_EN_VACUU PURE 10_V1 6_060722...

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Page 86: ...86 20901220_EN_VACUU PURE 10_V1 6_060722...

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Page 88: ...77 Wertheim 97877 Wertheim GERMANY GERMANY Phone Head office 49 9342 808 0 Sales 49 9342 808 5550 Service 49 9342 808 5660 Fax 49 9342 808 5555 Email info vacuubrand com Web www vacuubrand com Version...

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